CN210190131U - Stone-like brick forming machine - Google Patents
Stone-like brick forming machine Download PDFInfo
- Publication number
- CN210190131U CN210190131U CN201822118436.7U CN201822118436U CN210190131U CN 210190131 U CN210190131 U CN 210190131U CN 201822118436 U CN201822118436 U CN 201822118436U CN 210190131 U CN210190131 U CN 210190131U
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- China
- Prior art keywords
- forming die
- die frame
- moving platform
- stone
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 239000011449 brick Substances 0.000 title claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 239000004575 stone Substances 0.000 claims abstract description 22
- 239000002002 slurry Substances 0.000 claims description 43
- 238000003825 pressing Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000007788 liquid Substances 0.000 abstract description 11
- 238000007493 shaping process Methods 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000010410 layer Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- 238000000748 compression moulding Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 241001629511 Litchi Species 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010438 granite Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000011456 concrete brick Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Abstract
The utility model relates to a building block production facility technical field provides an imitative stone brick make-up machine, including frame, last shaping framed, lower shaping framed, go up the pressure head, first actuating mechanism and second actuating mechanism, PLC controller, dry thick liquid unloader, wet thick liquid unloader, moving platform, push mechanism, layer board, first elastic mechanism and second elastic mechanism down, moving platform wears to locate frame lower part and moving platform left part and right part and do not lie in frame left side and right side, push mechanism locates moving platform one end and push mechanism and connects and push moving platform's removal mesa and reciprocate about the frame lower part, lower shaping framed both sides lie in down pressure head top on the removal mesa middle part that moving platform was located through first elastic mechanism and second elastic mechanism respectively. The utility model provides a brick body quality of current imitative stone brick make-up machine production poor, the limited scheduling problem of range of application.
Description
Technical Field
The utility model relates to an imitative stone material brick production facility technical field, in particular to imitative stone material brick make-up machine.
Background
The existing common pavement bricks are simple concrete structures, most of the existing common pavement bricks are simple cuboid shapes, and the surface colors of the existing common pavement bricks are dark gray tones. Along with the improvement of the requirements of people on the surrounding living environment, the requirements of city development and beautification are also improved, and the requirements on the appearance of road building materials such as pavement bricks of various road squares are also improved. With the further shortage of ore resource supply and the requirement of environmental protection, the cost of the existing pavement bricks made of stone materials is too high, so that the imitation stone bricks (also called PC bricks) should be transported, the PC bricks are prefabricated concrete structure bricks, are a mode of housing industrialization, and are popular with developers (such as the Wanke, Longhu lake) due to the advantages of high efficiency, high cost performance, energy conservation, environmental protection, consumption reduction and the like. The technology is widely used in Japan and hong Kong area of China, and becomes the mainstream of two industrialized residential markets, but the technology is still in the use stage at home. The advantages of the colored concrete brick, the natural marble and the granite are integrated, and the strategic guidelines of national energy conservation, emission reduction and sustainable development are met, so that the PC product is successfully applied to the new landscape material market after years of development, the PC stone-like brick is attractive and durable, the manufacturing cost is 1/2 to 1/3 of stone, the variety is rich, and the strength, the pattern and the color can be adjusted along with the actual use condition. Most of PC bricks are formed by a compression molding machine in a stamping mode, such as Chinese patent documents: CN201720003958.5 a compression molding device of a novel brick machine, a CN200520089327.7 baking-free brick full-automatic forming machine, a CN201020538346.4 multifunctional block forming machine, a CN200820233869.0 water permeable brick forming machine, a CN201120555468.9 brick forming device, forming equipment and the like, and discloses a plurality of compression molding machines for producing PC brick bodies. However, the brick body of the existing PC brick is press-molded by using all dry slurry or all wet slurry, and when the brick body is press-molded by using dry slurry, because the dry slurry contains many material particles, many fine voids are formed in the molded brick body, as shown in the chinese patent document: CN200710008548.0 utilizes the granite stone board to process the large granule dry-mixed whole body imitative stone exterior wall brick of tails production and its preparation method, this PC brick only makes the brick face level but can't realize the brick face is smooth when the PC brick body when the dry pulp shaping grinds the flat brick face, thus make the PC brick that makes this way have poor aesthetics, the range of application is limited, and adopt the wet pulp moulding-die shaping because the moisture that contains in the wet pulp is too much and then how the problem of drainage after the moulding-die shaping exists, like Chinese patent document: CN201710426956.1 is a PC brick that permeates water, and this kind of PC brick can not effectively realize batch production operation in the actual production because of wet thick liquid drainage problem.
SUMMERY OF THE UTILITY MODEL
Therefore, to foretell problem, the utility model provides an adopt dry thick liquid and wet thick liquid compound compression moulding, effectively improve imitative stone material brick body quality, the shaping back brick face of grinding processing level and smooth, the good imitative stone material brick make-up machine who increases the range of application of aesthetic property.
In order to solve the technical problem, the utility model discloses take following scheme: a stone-like brick forming machine comprises a machine frame, an upper forming die frame, a lower forming die frame, an upper pressure head, a lower pressure head, a first driving mechanism, a second driving mechanism, a PLC (programmable logic controller), a dry slurry discharging device, a wet slurry discharging device, a moving platform, a pushing mechanism, a supporting plate, a first elastic mechanism and a second elastic mechanism, wherein the upper pressure head can be arranged on the upper portion of the machine frame in an up-and-down action mode, the upper forming die frame is formed by a plurality of stone-like brick forming die cavities with openings on the bottom and the top, the middle portion of the machine frame is arranged below the upper pressure head in an up-and-down action mode, the moving platform is arranged on the lower portion of the machine frame in a penetrating mode, the left portion and the right portion of the moving platform are respectively arranged on the left side and the right side of the machine frame, the pushing mechanism is arranged at one end of the moving platform, is connected with the pushing mechanism, pushes the moving platform to move left, the middle part of the lower forming die frame is provided with a containing cavity, the bottom and the top of the lower forming die frame are both provided with openings, the top opening of the lower forming die frame is matched with the bottom opening of the upper forming die frame, the bottom opening of the lower forming die frame is matched with the lower pressure head and can be sealed and sleeved with the lower pressure head, two sides of the lower forming die frame are respectively arranged on the middle part of a moving table board of a moving platform through a first elastic mechanism and a second elastic mechanism and are positioned above the lower pressure head, the first driving mechanism is connected with and drives the upper pressure head to press the upper forming die frame to drive the upper forming die frame to press the lower forming die frame downwards to the lower forming die frame to be sleeved to the lower pressure head so that wet slurry in the lower forming die frame enters the upper forming die frame, the upper pressure head can press the top of each stone-imitated brick forming die cavity in the upper forming die frame added with dry slurry and wet slurry downwards to form stone-imitated brick bodies and press the stone-imitated brick bodies out of the upper forming die frame or lift the, the second driving mechanism is connected with and drives the lower pressing head to push against the bottom of the lower forming die frame and to be matched with the upper pressing head to compact the stone-like brick bodies formed in the upper forming die frame or to be separated from the stone-like brick bodies formed in the upper forming die frame along with the moving table top of the moving platform, the support plate is arranged at the left part of the moving table top of the moving platform and moves along with the moving table top of the moving platform to bear the stone-like brick bodies formed by pressing in the upper forming die frame and then is sent to the next process, the wet pulp discharging device is arranged at the right side of the moving platform and supplies materials for pressing the stone-like brick bodies to the lower forming die frame moving to the right part of the moving platform, the dry pulp discharging device is arranged at one side of the rack and above the upper forming die frame and sends the materials for pressing the stone-like brick bodies to the upper forming die frame, and the pushing mechanism, the first driving mechanism and the second driving mechanism, The dry pulp feeding device and the wet pulp feeding device are connected and controlled by a PLC controller.
Furthermore, the first driving mechanism and the second driving mechanism are both cylinders or oil cylinders.
By adopting the technical scheme, the beneficial effects of the utility model are that: the double-pressure-head double-mould frame combined moving platform adopting the upper forming mould frame, the lower forming mould frame, the upper pressure head and the lower pressure head is mutually matched, when in production, a moving table top of the moving platform is driven to move to the right part through a pushing mechanism, wet slurry of a wet slurry discharging device is provided into a containing cavity formed by the lower forming mould frame and the lower pressure head according to the thickness of the surface layer of a brick body of the stone-like brick to be produced, then the lower pressure head and the lower forming mould frame are moved to the lower part of the forming mould frame, then a first driving mechanism drives the upper pressure head to press the upper forming mould frame downwards so that the wet slurry in the lower forming mould frame is pressed into the upper forming mould frame, then the dry slurry is conveyed into the upper forming mould frame according to the required amount and is positioned above the wet slurry layer through the dry slurry discharging device, then the first driving mechanism drives the upper pressure head to press the dry slurry and the wet slurry in the upper forming mould frame to be formed, and a second driving mechanism provides the lower pressure head for the upper pressure head to bear the downward pressure of the upper forming mould frame and the like, after the imitation stone brick body is molded by pressing, the lower molding die frame and the lower pressing head are pumped out from the bottom of the upper molding die frame to move to the right of the moving platform for carrying out the next round of wet slurry feeding, simultaneously, the supporting plate at the left of the moving platform is moved to the lower part of the upper molding die frame to accept the molded imitation stone brick body in the upper molding die frame and then is sent to the next procedure for grinding the imitation stone brick surface, the molding production is completed, the surface of the imitation stone brick body obtained after the wet slurry and dry slurry composite pressing die molding is ground is smooth, the fine gap generated by the dry slurry pressing die molding is completely eliminated, meanwhile, the redundant wet slurry water in the wet slurry layer serving as the surface layer flows to the dry slurry to fill the gap of the dry slurry without worrying about the problem of discharging the water in the wet slurry layer, the dry slurry and wet slurry double-time distribution is applied, the water discharge is less, the environmental protection is high, and the dry slurry feeding device and the wet slurry feeding device of the imitation stone brick molding machine can produce different imitation stones of 25mm-150mm according to market requirements The PC brick has high benefit and high quality, the stone-like brick produced by compounding the dry pulp and the wet pulp can effectively improve the quality of the stone-like brick, the brick body can be polished again or shaped by shot blasting (litchi surface) according to requirements, the appearance is good, the application range is effectively enlarged, and the PC brick can be widely popularized and applied.
Drawings
Fig. 1 is a schematic front view of an embodiment of the present invention;
fig. 2 is a schematic view of a partial top view of the lower portion of the frame, the moving platform, the dry pulp discharging device and the wet pulp discharging device of the embodiment of the present invention.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and detailed description.
Referring to fig. 1 and 2, the preferred stone-like brick forming machine of the present invention comprises a frame 1, an upper forming mold frame 2, a lower forming mold frame 3, an upper pressing head 4, a lower pressing head 5, a first driving mechanism 6 and a second driving mechanism, a PLC controller, a dry slurry discharging device 7, a wet slurry discharging device 8, a moving platform 9, a pushing mechanism 10, a supporting plate 11, a first elastic mechanism 12 and a second elastic mechanism 13, wherein the first driving mechanism 6 and the second driving mechanism are both cylinders, the upper pressing head 4 is arranged at the upper part of the frame 1 in a way of being capable of moving up and down, the upper forming mold frame 2 is composed of a plurality of stone-like brick forming mold cavities with openings at the bottom and the top, the upper forming mold frame 2 is arranged at the middle part of the frame 1 in a way of being capable of moving up and down and is arranged below the upper pressing head 4, the moving platform 9 is arranged at the lower part of the frame 1, and the left part and the right part of the moving platform 9 are respectively arranged, the pushing mechanism 10 is arranged at one end of the moving platform 9, the pushing mechanism 10 is connected with the moving table 91 of the moving platform 9 and pushes the moving table 91 of the moving platform 9 to move back and forth left and right at the lower part of the frame 1, the lower pressure head 5 is arranged at the middle part of the moving table 91 of the moving platform 9, the middle part of the lower forming die frame 3 is provided with a containing cavity, the bottom and the top of the lower forming die frame are both provided with openings, the top opening of the lower forming die frame 3 is matched with the bottom opening of the upper forming die frame 2, the bottom opening of the lower forming die frame 3 is matched with the lower pressure head 5 and can be sealed with the opening of the lower pressure head 5 in a sealing way, two sides of the lower forming die frame 3 are respectively arranged on the middle part of the moving table 91 of the moving platform 9 and positioned above the lower pressure head 5 through a first elastic mechanism 12 and a second elastic mechanism 13, the first driving mechanism 6 is connected with and drives the upper pressure head 4 to press the upper forming die frame 2 to drive the upper forming die, the upper pressing head 4 can press the top of each stone-like brick body forming die cavity in the upper forming die frame 2 added with dry slurry and wet slurry downwards to form the stone-like brick bodies and press the formed stone-like brick bodies out of the upper forming die frame 2 or lift the formed stone-like brick bodies upwards to separate from the upper forming die frame 2, the second driving mechanism is connected with and drives the lower pressing head 5 to be arranged at the bottom of the lower forming die frame 3 and matched with the upper pressing head 4 to press the stone-like brick bodies in the upper forming die frame 2 to form the stone-like brick bodies in the upper forming die frame 2 or separate from the stone-like brick bodies formed in the upper forming die frame 2 along with the moving table 91 of the moving platform 9, the supporting plate 11 is arranged at the left part of the moving table 91 of the moving platform 9 to move along with the moving table 91 of the moving platform 9 to support the stone-like brick bodies formed in the upper forming die frame 2 and then moves to the left part of the moving platform 9 to be conveyed to the next process, the wet slurry discharging device 8 is arranged at the right side of the moving platform 9 to provide materials for And in moving to the lower forming die frame 3 at the right part of the moving platform 9, the dry slurry discharging device 7 is arranged on one side of the frame 1 and positioned above the upper forming die frame 2 to send the material for manufacturing the stone-like brick body by pressing the stone-like brick body to the upper forming die frame 2, and the pushing mechanism 10, the first driving mechanism 6, the second driving mechanism, the dry slurry discharging device 7 and the wet slurry discharging device 8 are all connected and controlled by a PLC (programmable logic controller).
The utility model discloses in first actuating mechanism and second actuating mechanism still can be the hydro-cylinder, wherein dry thick liquid unloader and wet thick liquid unloader be used for providing the conventional device of transported material for having now, consequently do not explain its concrete structure in this specification.
The utility model adopts the upper forming die frame, the lower forming die frame, the upper pressure head and the lower pressure head to be combined with the moving platform to be mutually matched, during production, the moving platform surface of the moving platform is driven to move to the right part through the pushing mechanism, the wet pulp of the wet pulp blanking device is provided into the containing cavity formed by the lower forming die frame and the lower pressure head according to the thickness of the surface layer of the stone-like brick to be produced, then the lower pressure head and the lower forming die frame are moved to the lower part of the forming die frame, then the upper pressure head is driven by the first driving mechanism to press the upper forming die frame downwards so that the upper forming die frame presses the lower forming die frame downwards, the wet pulp in the lower forming die frame is pressed into the upper forming die frame, then the dry pulp is sent into the upper forming die frame according to the demand quantity through the dry pulp blanking device to be positioned above the wet pulp layer, then the upper pressure head is driven by the first driving mechanism to press-mold the dry pulp and the wet pulp in the upper forming die frame, the second driving mechanism provides the lower press head with the bearing force of the upper press head, the upper forming die frame and the like for pressing, after the stone-like brick body is subjected to die forming, the lower forming die frame and the lower press head are pumped from the bottom of the upper forming die frame to move to the right part of the moving platform for carrying out the next round of wet pulp feeding, and simultaneously, the supporting plate at the left part of the moving platform moves to the lower part of the upper forming die frame to carry out the process of grinding the stone-like brick surface after the formed stone-like brick body in the upper forming die frame is subjected to die forming, so that the stone-like brick surface is ground, the forming production is completed, the stone-like brick body obtained after the composite die forming of wet pulp and dry pulp is ground to be smooth and smooth, the fine gaps generated by the die forming of the dry pulp are completely eliminated, and meanwhile, the excessive wet pulp water in the wet pulp layer serving as the surface layer flows to the dry pulp to fill the gaps of the dry pulp without worrying about the water discharge problem, the wet pulp layer, The feature of environmental protection is high, through adjusting the utility model discloses an imitative stone material PC brick that imitative stone material brick make-up machine's dry thick liquid unloader and wet thick liquid unloader can require to produce 25mm-150mm difference according to market, brick body high benefit, high quality to the imitative stone material brick of dry thick liquid and wet thick liquid composite production can effectively improve imitative stone material brick body quality, the brick body still can adopt to polish once more or throw ball (litchi face) processing design as required, and the aesthetic property is good, has effectively increased the range of application, can extensively popularize and apply.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (2)
1. The utility model provides an imitative stone brick make-up machine which characterized in that: comprises a frame, an upper forming die frame, a lower forming die frame, an upper pressure head, a lower pressure head, a first driving mechanism, a second driving mechanism, a PLC controller, a dry slurry discharging device, a wet slurry discharging device, a moving platform, a pushing mechanism, a supporting plate, a first elastic mechanism and a second elastic mechanism, wherein the upper pressure head can be arranged on the upper part of the frame in an up-and-down action manner, the upper forming die frame is composed of a plurality of stone-like brick body forming die cavities with openings at the bottoms and the tops, the upper forming die frame can be arranged in the middle of the frame in an up-and-down action manner and is positioned below the upper pressure head, the moving platform is arranged at the lower part of the frame in a penetrating manner, the left part and the right part of the moving platform are respectively positioned at the left side and the right side of the frame, the pushing mechanism is arranged at one end of the moving platform, the pushing mechanism is connected with the moving platform, pushes, the middle part of the lower forming die frame is provided with a containing cavity, the bottom and the top of the lower forming die frame are both provided with openings, the top opening of the lower forming die frame is matched with the bottom opening of the upper forming die frame, the bottom opening of the lower forming die frame is matched with the lower pressure head and can be sealed and sleeved with the lower pressure head, two sides of the lower forming die frame are respectively arranged on the middle part of a moving table board of a moving platform through a first elastic mechanism and a second elastic mechanism and are positioned above the lower pressure head, the first driving mechanism is connected with and drives the upper pressure head to press the upper forming die frame to drive the upper forming die frame to press the lower forming die frame downwards to the lower forming die frame to be sleeved to the lower pressure head so that wet slurry in the lower forming die frame enters the upper forming die frame, the upper pressure head can press the top of each stone-imitated brick forming die cavity in the upper forming die frame added with dry slurry and wet slurry downwards to form stone-imitated brick bodies and press the stone-imitated brick bodies out of the upper forming die frame or lift the, the second driving mechanism is connected with and drives the lower pressing head to push against the bottom of the lower forming die frame and to be matched with the upper pressing head to compact the stone-like brick bodies formed in the upper forming die frame or to be separated from the stone-like brick bodies formed in the upper forming die frame along with the moving table top of the moving platform, the support plate is arranged at the left part of the moving table top of the moving platform and moves along with the moving table top of the moving platform to bear the stone-like brick bodies formed by pressing in the upper forming die frame and then is sent to the next process, the wet pulp discharging device is arranged at the right side of the moving platform and supplies materials for pressing the stone-like brick bodies to the lower forming die frame moving to the right part of the moving platform, the dry pulp discharging device is arranged at one side of the rack and above the upper forming die frame and sends the materials for pressing the stone-like brick bodies to the upper forming die frame, and the pushing mechanism, the first driving mechanism and the second driving mechanism, The dry pulp feeding device and the wet pulp feeding device are connected and controlled by a PLC controller.
2. The stone-like brick molding machine according to claim 1, characterized in that: the first driving mechanism and the second driving mechanism are both cylinders or oil cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822118436.7U CN210190131U (en) | 2018-12-17 | 2018-12-17 | Stone-like brick forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822118436.7U CN210190131U (en) | 2018-12-17 | 2018-12-17 | Stone-like brick forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210190131U true CN210190131U (en) | 2020-03-27 |
Family
ID=69880226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822118436.7U Withdrawn - After Issue CN210190131U (en) | 2018-12-17 | 2018-12-17 | Stone-like brick forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210190131U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397514A (en) * | 2018-12-17 | 2019-03-01 | 福建联达市政机械制造有限公司 | A kind of imitation stone brick forming machine |
-
2018
- 2018-12-17 CN CN201822118436.7U patent/CN210190131U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397514A (en) * | 2018-12-17 | 2019-03-01 | 福建联达市政机械制造有限公司 | A kind of imitation stone brick forming machine |
| CN109397514B (en) * | 2018-12-17 | 2023-11-03 | 福建联达市政机械制造有限公司 | Stone-like brick forming machine |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200327 Effective date of abandoning: 20231103 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200327 Effective date of abandoning: 20231103 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |