CN113771190B - Stone imitation machine for manufacturing double-layer stone imitation brick and manufacturing method of double-layer stone imitation brick - Google Patents
Stone imitation machine for manufacturing double-layer stone imitation brick and manufacturing method of double-layer stone imitation brick Download PDFInfo
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- CN113771190B CN113771190B CN202110762100.8A CN202110762100A CN113771190B CN 113771190 B CN113771190 B CN 113771190B CN 202110762100 A CN202110762100 A CN 202110762100A CN 113771190 B CN113771190 B CN 113771190B
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- 239000011449 brick Substances 0.000 title claims abstract description 147
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000004575 stone Substances 0.000 title claims abstract description 36
- 239000004744 fabric Substances 0.000 claims abstract description 465
- 239000000463 material Substances 0.000 claims abstract description 219
- 238000009826 distribution Methods 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000011159 matrix material Substances 0.000 claims abstract 2
- 239000010410 layer Substances 0.000 claims description 72
- 238000003756 stirring Methods 0.000 claims description 34
- 238000003860 storage Methods 0.000 claims description 21
- 239000002344 surface layer Substances 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims 1
- 239000011257 shell material Substances 0.000 description 12
- 238000010276 construction Methods 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000002969 artificial stone Substances 0.000 description 2
- 238000007723 die pressing method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A stone imitation machine for manufacturing a double-layer stone imitation brick and a manufacturing method of the double-layer stone imitation brick are characterized in that when the brick is manufactured, a fabric material distribution vehicle firstly feeds a fabric material required by the top surface of the stone imitation brick into a mold cavity, and a fabric material pressure head is lowered to pre-press the fabric material to form a top surface fabric layer; then, the fabric baffle is inserted into the die cavity in a descending manner, and the die cavity is divided into two cavities; the shell fabric required by the side of the stone-like brick is fed into one of the cavities by the shell fabric feeding vehicle to form a side shell fabric layer; the base material distribution vehicle is used for discharging the base material into the other cavity to form a base material layer; then, the fabric baffle is pulled out, the mold is moved into the stone-like brick molding machine, the matrix and the fabric in the mold cavity are subjected to main pressing by using a mold pressing head, and the stone-like brick is compacted and molded; according to the invention, the top face fabric of the stone-like brick is distributed firstly, then the fabric baffle is inserted into the die cavity, and then the base material distribution and the side face fabric distribution are carried out, so that the fabric baffle can block the impact on the side face fabric layer when the base material is distributed, the side face fabric layer can be protected, and the production quality of the stone-like brick is improved.
Description
Technical Field
The invention relates to the field of manufacturing of stone-like bricks, in particular to a stone-like machine for manufacturing double-layer stone-like bricks and a manufacturing method of the double-layer stone-like bricks.
Background
The stone is widely applied to indoor and outdoor decoration design, curtain wall decoration and public facility construction as a high-grade building decoration material; the common stones in the market at present are mainly divided into natural stones and artificial stones; however, natural stone belongs to non-renewable resources, and the ecological balance is seriously damaged in the case of transitional mining, and the natural stone is expensive; therefore, the artificial stone with relatively low price has long become one of the important raw materials for building, decoration, road and bridge construction; the existing mechanical production lines for forming the stone-like bricks are numerous, and the working procedures comprise material distribution, dehydration, press forming, demoulding, carrying and the like; when the stone-like brick is produced, in order to make the stone-like brick firmer and more beautiful, the double-layer stone-like brick is produced by adopting two raw materials, so that the stone-like brick has two advantages of firmness and beauty; for example, the exposed top surface and side surfaces of the kerbstone are made of a fabric which makes the kerbstone more beautiful, and the inward part of the kerbstone is made of another base material which makes the kerbstone more firm; when producing the double-layer stone-like brick, generally, the plus material required by the top surface and the side surface is distributed in the die cavity at one time, the top surface plus material layer and the side surface plus material layer of the stone-like brick are pre-pressed and formed, then the base material is distributed in the die cavity, and the double-layer stone-like brick is mainly pressed and formed; however, when the base material is distributed after the top surface fabric layer and the side surface fabric layer of the stone-like brick are pre-pressed and formed by the method, the side surface fabric layer can be impacted by the base material, so that the shell material on the side surface is cracked or loosened, the production quality is seriously influenced, and the side surface fabric layer can be mixed with the base material, so that the side surface is attractive.
In view of the above, the present inventors have made extensive studies and studies to develop and design the present invention in view of the shortcomings and inconveniences caused by the structural design of the stone-like machine and the manufacturing method of the stone-like brick.
Disclosure of Invention
The invention aims to provide a stone imitation machine for manufacturing a double-layer stone imitation brick and a manufacturing method of the double-layer stone imitation brick, wherein the top surface fabric of the stone imitation brick is distributed firstly, then a fabric baffle is inserted into a die cavity, and then base material distribution and the side surface fabric distribution of the stone imitation brick are carried out, the fabric baffle can block the impact on the side surface fabric layer when the base material is distributed, so that the side surface fabric layer can be protected, and the production quality of the stone imitation brick is improved; and the top surface fabric and the side surface fabric of the stone-like brick are distributed separately, so that the adjustability of the distribution amount is larger, and the stone-like brick can be used for producing different double-layer stone-like bricks.
In order to achieve the above purpose, the solution of the invention is:
a stone-like machine for manufacturing double-layer stone-like bricks comprises a rack, and a stone-like brick forming machine, a surface layer forming machine, a base material distributing machine, a fabric distributing machine and a stacker crane which are arranged on the rack, wherein the base material distributing machine and the fabric distributing machine are positioned on the left side and the right side of the surface layer forming machine; the surface layer forming machine is provided with a surface material baffle and a surface material baffle oil cylinder for driving the surface material baffle to be inserted into or pulled out of the die cavity; the fabric distributing machine is provided with a fabric stirring hopper, a fabric stirring power mechanism and a fabric distributing vehicle, wherein the fabric stirring hopper is erected on the frame and is provided with a first fabric quantitative cup and a second fabric quantitative cup which are communicated with the fabric stirring hopper, the upper end and the lower end of the first fabric quantitative cup are both provided with openings, and the opening at the lower end of the first fabric quantitative cup is provided with a first fabric quantitative cup material door and a first fabric quantitative cup oil cylinder which drives the first fabric quantitative cup material door to open or close the opening at the lower end of the first fabric quantitative cup; the upper end and the lower end of the second fabric measuring cup are both provided with openings, and the opening at the lower end of the second fabric measuring cup is provided with a second fabric measuring cup material door and a second fabric measuring cup oil cylinder for driving the second fabric measuring cup material door to open or close the opening at the lower end of the second fabric measuring cup; the fabric distributing vehicle is provided with a fabric cavity for receiving fabric in the first fabric measuring cup or the second fabric measuring cup and a fabric distributing vehicle oil cylinder for driving the fabric distributing vehicle to move and distribute the fabric.
The first fabric quantitative adjusting cup is provided with a first fabric quantitative adjusting cup and a first fabric quantitative adjusting seat, the first fabric quantitative adjusting seat is provided with a first adjusting cavity, the first fabric quantitative adjusting cup is provided with a first quantitative cup cavity which is communicated with and sleeved in the first adjusting cavity, and the first quantitative cup cavity moves up and down in the first adjusting cavity to adjust the volume of the first fabric quantitative cup; the second fabric quantitative adjusting cup is provided with a second fabric quantitative adjusting cup and a second fabric quantitative adjusting seat, the second fabric quantitative adjusting seat is provided with a second adjusting cavity, the second fabric quantitative adjusting cup is provided with a second quantitative cup cavity which is communicated with the second adjusting cavity in a sleeved mode, and the second quantitative cup cavity can move up and down in the second adjusting cavity to adjust the volume of the second fabric quantitative cup.
The first fabric quantitative adjusting seat is provided with a first fabric quantitative adjusting cup material door; the second fabric quantitative adjusting cup material door is positioned below the second fabric quantitative adjusting seat and is used for opening or closing an opening at the lower end of the second fabric quantitative adjusting seat.
The fabric stirring hopper is also provided with a fabric temporary storage cup communicated with the fabric stirring hopper, a first fabric quantifying cup and a second fabric quantifying cup, a fabric door plate arranged below the fabric temporary storage cup, and a fabric door plate oil cylinder driving the fabric door plate to open or close an opening at the lower end of the fabric temporary storage cup.
The fabric door plate is provided with two through grooves respectively communicated with the first fabric quantitative cup and the second fabric quantitative cup and a sealing plate for sealing the lower openings of the first fabric quantitative cup and the second fabric quantitative cup.
The base material distributing machine is provided with a base material stirring hopper, a base material stirring power mechanism and a base material distributing vehicle, wherein the base material stirring hopper is erected on the machine frame and is provided with a base material temporary storage cup communicated with the base material stirring hopper, a base material door plate and a base material door plate oil cylinder for driving the base material door plate to open or close the lower opening of the base material temporary storage cup; the base material distribution vehicle is provided with a base material cavity and a base material distribution vehicle oil cylinder for driving the base material distribution vehicle to move for distribution.
The base material cavity is divided into a base material quantifying cup communicated with the base material temporary storage cup and a base material adjusting cup communicated with the base material quantifying cup, the base material quantifying cup is sleeved in the base material adjusting cup, and the outer wall of the base material quantifying cup is connected with the outer wall of the base material adjusting cup through an adjusting bolt.
A method for manufacturing a double-layer stone-like brick comprises the following steps:
s1, firstly, blanking the fabric required by the top surface of the stone-like brick into a die cavity, lowering a fabric pressure head to pre-press the fabric, and flatly paving the fabric at the bottom of the die cavity to form a top surface fabric layer;
s2, descending a fabric baffle plate to be inserted into the die cavity, and separating the die cavity into two cavities by the fabric baffle plate;
s3, blanking the fabric required by the side face of the stone-like brick into one of the cavities to form a side face fabric layer;
s4, blanking the base material into another cavity to form a base material layer;
s5, extracting the fabric baffle, moving the mold into a stone-like brick molding machine, carrying out main pressing on the base material and the fabric in the mold cavity by using a mold pressing head, and compacting and molding the stone-like brick;
s6, demolding the stone-like brick and transferring the stone-like brick to a stacking rack by using a stacking machine.
Step S3 and step S4 are carried out simultaneously; or the step S4 is performed first, and the step S3 is performed later.
Arranging a first fabric quantifying cup and a second fabric quantifying cup on the fabric distributing machine, opening the first fabric quantifying cup in the step S1, discharging the fabric into a fabric cavity of the fabric distributing vehicle, and moving the fabric; in step S3, the second fabric quantifying cup is opened, fabric is fed into a fabric cavity of the fabric distributing vehicle, and the fabric is distributed in a moving mode.
After the structure is adopted, when the double-layer stone-like brick manufacturing machine and the double-layer stone-like brick manufacturing method are used for manufacturing bricks, the mold is moved to the position of the surface layer forming machine, the fabric required by the top surface of the stone-like brick is moved to the position above the mold cavity and is discharged into the mold cavity by the fabric distributing vehicle, the fabric pressing head is lowered to pre-press the fabric, and the fabric is tiled at the bottom of the mold cavity to form a top surface fabric layer; then, a fabric baffle is lowered and inserted into the die cavity, and the die cavity is divided into two cavities by the fabric baffle; the shell fabric required by the side face of the stone-like brick is moved to the upper part of the die cavity by the shell fabric distributing vehicle and is discharged into one of the cavities to form a side face shell fabric layer; the base material distributing vehicle moves the base material to the upper part of the die cavity and discharges the base material into the other cavity to form a base material layer; then, the fabric baffle is drawn out, the mould is moved into the stone-like brick molding machine, the base material and the fabric in the mould cavity are subjected to main pressing by using a mould pressing head, and the stone-like brick is compacted and molded; finally, demolding the stone-like brick and transferring the stone-like brick to a stacking rack by using a stacking machine; according to the invention, the top face fabric of the stone-like brick is distributed firstly, then the fabric baffle is inserted into the die cavity, and then the base material distribution and the side face fabric distribution of the stone-like brick are carried out, so that the fabric baffle can block the impact on the side face fabric layer when the base material is distributed, and can protect the side face fabric layer, thereby improving the production quality of the stone-like brick; and the top surface fabric and the side surface fabric of the stone-like brick are distributed separately, so that the adjustability of the distribution amount is larger, and the stone-like brick can be used for producing different double-layer stone-like bricks.
Drawings
FIG. 1 is a schematic structural view of a stone imitation machine for manufacturing a double-layer stone imitation brick according to the present invention;
FIG. 2 is a schematic top view of a stone imitation machine for making double-layered stone imitation bricks according to the present invention;
FIG. 3 is a schematic side view of a stone imitation machine for making double-layered stone imitation bricks according to the present invention;
FIG. 4 is a schematic structural view of a fabric distributing machine of the present invention;
fig. 5 is an axial cross-sectional view of the fabric spreader of the present invention;
FIG. 6 is an exploded view of the first and second facestock sizing cups of the present invention;
FIG. 7 is a schematic view of the combination of a first dough measuring cup and a second dough measuring cup in accordance with the present invention;
FIG. 8 is a schematic cross-sectional view of a first facestock measuring cup and a second facestock measuring cup of the present invention;
FIG. 9 is a schematic view of the base material distributor of the present invention;
FIG. 10 is a schematic view of the structure of the base material distribution vehicle of the present invention;
FIG. 11 is a schematic cross-sectional view of a base distribution cart according to the present invention;
FIG. 12 is a schematic structural view of a surface layer forming machine according to the present invention;
FIG. 13 is a schematic diagram of the configuration of the face layer forming machine of the present invention in use with a mold;
FIG. 14 is a schematic view of the construction of a fabric indenter of the present invention;
FIG. 15 is a schematic view of the construction of a fabric baffle of the present invention;
FIG. 16 is a schematic structural view of a stone-like brick molding machine according to the present invention;
FIG. 17 is a schematic cross-sectional view of a stone-like brick molding machine according to the present invention;
fig. 18 is a schematic view of the manufacturing process of the kerbstone of the present invention.
Description of the symbols
Face layer forming machine 2 base material distributing machine 3
Fabric distributing machine 4 stacker 5
Second dough measuring cup 45 first dough measuring cup material door 441
First fabric dosing cup cylinder 442 and second fabric dosing cup material gate 451
Second fabric measuring cup cylinder 452 fabric cavity 431
First fabric quantitative adjustment base 444 and second fabric quantitative adjustment cup 453
Second fabric quantitative adjusting seat 454 fabric temporary storage cup 46
Surface fabric door plate 461 surface fabric door plate oil cylinder 462
Through groove 463 sealing plate 464
Base material stirring hopper 31 base material stirring power mechanism 32
Base material door plate 34 of base material distribution vehicle 33
Base material door plate oil cylinder 35 base material cavity 331
Base material quantitative cup 333 of base material distributing vehicle oil cylinder 332
Base material adjusting cup 334 transverse adjusting oil cylinder 212
A die ram 11.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by the specific embodiment.
Referring to fig. 1 to 17, the present invention discloses a stone-like machine for manufacturing double-layer stone-like bricks, which comprises a frame 10, and a stone-like brick molding machine 1, a surface layer molding machine 2, a base material distributor 3, a surface material distributor 4 and a stacker crane 5 which are arranged on the frame 10, wherein the base material distributor 3 and the surface material distributor 4 are arranged on the left and right sides of the surface layer molding machine 2, the stone-like brick molding machine 1 is arranged on the front side or the rear side of the surface layer molding machine 2, and the stacker crane 5 is arranged on one side of the stone-like brick molding machine 1; the surface layer forming machine 2 is provided with a surface material baffle plate 21 and a surface material baffle plate oil cylinder 211 for driving the surface material baffle plate 21 to be inserted into or pulled out of the die cavity 201; the fabric distributing machine 4 is provided with a fabric stirring hopper 41, a fabric stirring power mechanism 42 and a fabric distributing vehicle 43 which are erected on the frame 10, the fabric stirring hopper 41 is provided with a first fabric quantifying cup 44 and a second fabric quantifying cup 45 which are communicated with the fabric stirring hopper 41, the upper end and the lower end of the first fabric quantifying cup 44 are both provided with openings, and the opening at the lower end of the first fabric quantifying cup 44 is provided with a first fabric quantifying cup material door 441 and a first fabric quantifying cup oil cylinder 442 which drives the first fabric quantifying cup material door 441 to open or close the opening at the lower end of the first fabric quantifying cup 44; the upper end and the lower end of the second facing material measuring cup 45 are both provided with openings, and the opening at the lower end of the second facing material measuring cup 45 is provided with a second facing material measuring cup material door 451 and a second facing material measuring cup oil cylinder 452 for driving the second facing material measuring cup material door 451 to open or close the opening at the lower end of the second facing material measuring cup 45; the fabric distributing vehicle 43 is provided with a fabric cavity 431 for receiving fabric in the first fabric measuring cup 44 or the second fabric measuring cup 45 and a fabric distributing vehicle oil cylinder 432 for driving the fabric distributing vehicle 43 to move and distribute.
When the stone imitation machine for manufacturing the double-layer stone imitation brick is used for making bricks, the mould 20 is moved to the position of the surface layer forming machine 2, the fabric material distribution vehicle 43 moves the fabric material required by the top surface of the stone imitation brick to the upper part of the mould cavity 201 and discharges the fabric material to the mould cavity 201, the fabric material pressure head is lowered to pre-press the fabric material, and the fabric material is flatly laid at the bottom of the mould cavity 201 to form a top surface fabric layer; then, the fabric baffle 21 is lowered and inserted into the mold cavity 201, and the fabric baffle 21 separates the mold cavity 201 into two cavities; the shell fabric distributing vehicle 43 moves shell fabric needed by the side face of the stone-like brick to the upper part of the die cavity 201 and discharges the shell fabric into one of the cavities to form a side face shell fabric layer; the base material distributing vehicle 33 moves the base material to the upper part of the die cavity 201 and feeds the base material into the other cavity to form a base material layer; then, the fabric baffle 21 is pulled out, the mold 20 is moved into the stone-like brick molding machine 1, the mold press head 11 is used for carrying out main pressing on the base material and the fabric in the mold cavity 201, and the stone-like brick is compacted and molded; finally, demolding the stone-like bricks and transferring the stone-like bricks onto a stacking rack by using a stacker crane 5; according to the invention, the top face fabric of the stone-like brick is distributed firstly, then the fabric baffle 21 is inserted into the die cavity 201, then the base material distribution and the side face fabric distribution of the stone-like brick are carried out, the fabric baffle 21 can block the impact on the side face fabric layer when the base material distribution is carried out, the side face fabric layer can be protected, and the production quality of the stone-like brick is improved; moreover, the top surface fabric and the side surface fabric of the stone-like brick are distributed separately, so that the adjustability of the distribution quantity is larger, and the stone-like brick can be used for producing different double-layer stone-like bricks; the fabric material distributing machine 4 discharges the fabric materials to the first fabric material metering cup 44 and the second fabric material metering cup 45 once, and the fabric material distributing vehicle 43 divides the fabric materials twice to distribute the fabric materials in the first fabric material metering cup 44 and the second fabric material metering cup 45; when the fabric amount in the first fabric measuring cup 44 and the second fabric measuring cup 45 is the same, fabric can be distributed twice in the same amount; when the fabric amount in the first fabric quantifying cup 44 and the second fabric quantifying cup 45 is different, fabric distribution with different amounts can be carried out twice; therefore, the fabric distributing machine can be used for distributing fabrics with different quantities, and can produce different double-layer stone-like bricks by adjusting the fabrics with different quantities under the condition of replacing different molds, so that the practicability is better; avoid using two cloth machines to separately the cloth to the required surface fabric of imitative stone brick top surface and imitative stone brick side, reduce the cloth machine setting, can make overall structure more succinct and reduction in production cost.
The first fabric quantitative adjusting cup 44 is provided with a first fabric quantitative adjusting cup 443 and a first fabric quantitative adjusting seat 444, the first fabric quantitative adjusting seat 444 is provided with a first adjusting cavity, the first fabric quantitative adjusting cup 443 is provided with a first measuring cup cavity which is communicated with and sleeved in the first adjusting cavity, and the first measuring cup cavity moves up and down in the first adjusting cavity to adjust the volume of the first fabric quantitative cup 44; the second dough measuring cup 45 is provided with a second dough measuring and adjusting cup 453 and a second dough measuring and adjusting seat 454, the second dough measuring and adjusting seat 454 is provided with a second adjusting cavity, the second dough measuring and adjusting cup 453 is provided with a second quantitative cup cavity which is communicated with and sleeved in the second adjusting cavity, and the second quantitative cup cavity can move up and down in the second adjusting cavity to adjust the volume of the second dough measuring cup 45; the blanking amount of the fabric can be adjusted by adjusting the volume of the first fabric measuring cup 44 and the second fabric measuring cup 45; the adjustability of the fabric distribution quantity is larger, and the adjustable double-layer stone-like brick can be used for producing different double-layer stone-like bricks, and has better practicability.
The first fabric quantitative cup material door 441 is positioned below the first fabric quantitative adjusting seat 444 and is used for opening or closing an opening at the lower end of the first fabric quantitative adjusting seat 444; the second fabric quantitative adjusting cup material door 451 is located below the second fabric quantitative adjusting seat 454, and is used for opening or closing the opening at the lower end of the second fabric quantitative adjusting seat 454.
The fabric stirring hopper 41 of the invention is also provided with a fabric temporary storage cup 46 which is communicated with the fabric stirring hopper 41, a first fabric quantifying cup 44 and a second fabric quantifying cup 45, a fabric door plate 461 which is arranged below the fabric temporary storage cup 46, and a fabric door plate oil cylinder 462 which drives the fabric door plate 461 to open or close an opening at the lower end of the fabric temporary storage cup 46; the fabric door plate oil cylinder 462 drives the fabric door plate 461 to open the fabric temporary storage cup 46, so that the fabric of the fabric temporary storage cup 46 can be discharged into the first fabric quantitative cup 44 and the second fabric quantitative cup 45, one-time discharging is realized into the two quantitative cups, each subsequent quantitative cup can be respectively distributed, and the usability is better.
The fabric door plate 461 is provided with two through grooves 463 respectively communicated with the first fabric quantifying cup 44 and the second fabric quantifying cup 45 and a sealing plate 464 for sealing the lower openings of the first fabric quantifying cup 44 and the second fabric quantifying cup 45; the through groove 463 and the sealing plate 464 are located on the same flat plate, and a piston rod of the fabric door panel oil cylinder 462 is pivoted at one end of the sealing plate 464.
The base material distributing machine 3 of the invention is provided with a base material stirring hopper 31, a base material stirring power mechanism 32 and a base material distributing vehicle 33 which are erected on a frame 10, wherein the base material stirring hopper 31 is provided with a base material temporary storage cup communicated with the base material stirring hopper 31, a base material door plate 34 and a base material door plate oil cylinder 35 for driving the base material door plate 34 to open or close the lower opening of the base material temporary storage cup; the base material distribution cart 33 has a base material chamber 331 and a base material distribution cart cylinder 332 for driving the base material distribution cart 33 to move for distribution.
The base material cavity 331 of the invention is divided into a base material quantifying cup 333 communicated with a base material temporary storage cup and a base material adjusting cup 334 communicated with the base material quantifying cup 333, the base material quantifying cup 333 is sleeved in the base material adjusting cup 334, and the outer wall of the base material quantifying cup 333 is connected with the outer wall of the base material adjusting cup 334 through an adjusting bolt; the volume of the base material cavity 331 can be adjusted, the distribution amount of the base material can be adjusted, and the method is suitable for producing different stone-like bricks.
The fabric baffle 21 is provided with the transverse adjusting oil cylinder 212, the transverse adjusting oil cylinder 212 can push the position of the fabric baffle 21 in the die cavity 201, the proportion between a large cavity and a small cavity separated from the fabric baffle 21 in the die cavity 201 is further adjusted, the thickness of the fabric on the middle side of the double-layer stone-like brick can be adjusted, and the double-layer stone-like brick is suitable for producing various double-layer stone-like bricks and has better practicability.
The surface layer forming machine 2 is also provided with a fabric pressing head 22 arranged on the frame 10 and a fabric pressing head oil cylinder 221 for driving the fabric pressing head 22 to enter the die cavity 201 to press the fabric, the fabric pressing head 22 is provided with a fabric pressing head vacuum suction hole and a fabric pressing head vacuum suction pipe, when the fabric pressing head 22 presses the fabric, the fabric pressing head 22 can suck away excessive moisture in the fabric, the fabric forming is quicker, and the production efficiency is improved.
The stone-like forming machine 1 is provided with a mould pressing head 11, wherein the mould pressing head 11 is provided with a vacuum pumping mechanism, and when the mould pressing head 11 presses a base material and a fabric, the vacuum pumping mechanism can pump redundant water in the base material and the fabric; the stone-like brick can be quickly molded, and the production efficiency is improved; the stone-like forming machine 1 is also provided with a vibration mechanism for vibrating the base material and the fabric in the die cavity to make the stone-like brick more compact and firmer.
Sliding mechanisms are arranged between the stone-like brick forming machine 1, the surface layer forming machine 2, the base material distributing machine 3, the surface material distributing machine 4 and the stacking machine 5 at moving positions, and are provided with sliding rails, sliding wheels and sliding motors, so that a die can conveniently walk among the devices to complete the manufacture of double-layer stone-like bricks.
Referring to fig. 18, the present invention also discloses a method for manufacturing a double-layered stone-like brick, which comprises the following steps:
s1, firstly, feeding the fabric required by the top surface of the stone-like brick into a die cavity 201, descending a fabric pressing head 22 to pre-press the fabric, and flatly paving the fabric at the bottom of the die cavity 201 to form a top surface fabric layer;
s2, lowering the fabric baffle 21 and inserting the fabric baffle 21 into the die cavity 201, wherein the fabric baffle 21 separates the die cavity 201 into two cavities;
s3, blanking the fabric required by the side face of the stone-like brick into one of the cavities to form a side face fabric layer;
s4, blanking the base material into another cavity to form a base material layer;
s5, the fabric baffle 21 is pulled out, the mold 20 is moved into the stone-like brick molding machine 1, the mold pressing head 11 is used for carrying out main pressing on the fabric and the base material in the mold cavity 201, and the stone-like brick is compacted and molded;
and S6, demolding the stone-like bricks and transferring the stone-like bricks to a stacking rack by using a stacker crane 5.
When the double-layer stone-like brick is manufactured, the mold 20 is moved to the position of the surface layer forming machine 2, the fabric material distributing vehicle 43 moves the fabric material required by the top surface of the stone-like brick to the upper part of the mold cavity 201 and discharges the fabric material to the mold cavity 201, the fabric material pressure head 22 is lowered to pre-press the fabric material, and the fabric material is flatly laid at the bottom of the mold cavity 201 to form a top surface fabric material layer; then, the fabric baffle 21 is lowered and inserted into the die cavity 201, and the die cavity 201 is divided into two cavities by the fabric baffle 21; the shell fabric distributing trolley 43 moves shell fabric needed by the side face of the stone-like brick to the upper part of the die cavity 201 and feeds the shell fabric into one of the cavities to form a side face shell fabric layer; the base material distributing vehicle 33 moves the base material to the upper part of the die cavity 201 and discharges the base material into the other cavity to form a base material layer; then, the fabric baffle 21 is pulled out, the mold 20 is moved into the stone-like brick molding machine 1, the mold pressing head 11 is used for carrying out main pressing on the fabric and the base material in the mold cavity 201, and the stone-like brick is compacted and molded; finally, demolding the stone-like brick and transferring the stone-like brick to a stacking rack by using a stacking machine; according to the invention, the top face fabric of the stone-like brick is distributed firstly, then the fabric baffle 21 is inserted into the die cavity 201, then the base material distribution and the side face fabric distribution of the stone-like brick are carried out, the fabric baffle 21 can block the impact on the side face fabric layer when the base material distribution is carried out, the side face fabric layer can be protected, and the production quality of the stone-like brick is improved; and the top surface fabric and the side surface fabric of the stone-like brick are distributed separately, so that the adjustability of the distribution amount is larger, and the stone-like brick can be used for producing different double-layer stone-like bricks.
Step S3 and step S4 of the invention are carried out simultaneously; or the step S4 is carried out firstly, and the step S3 is carried out later; in the blanking process of the base material and the side face fabric of the stone-like brick, the blanking of the base material and the side face fabric is not limited by the fabric baffle 21, so the blanking sequence of the base material and the side face fabric is not limited.
According to the invention, a first fabric quantitative cup 44 and a second fabric quantitative cup 45 are arranged on a fabric distributing machine 4, in step S1, the first fabric quantitative cup 44 is opened, fabric is discharged into a fabric cavity 431 of a fabric distributing vehicle 43, and the fabric is distributed; in step S3, the second fabric measuring cup 45 is opened, and the fabric is discharged into the fabric cavity 431 of the fabric distributing vehicle 43 and distributed; the fabric material distributing machine 4 discharges materials to the first fabric measuring cup 44 and the second fabric measuring cup 45 once, and the fabric material distributing vehicle 43 divides the materials twice to distribute the fabric materials in the first fabric measuring cup 44 and the second fabric measuring cup 45; when the fabric amount in the first fabric measuring cup 44 and the second fabric measuring cup 45 is the same, fabric can be distributed twice in the same amount; when the fabric amount in the first fabric quantifying cup 44 and the second fabric quantifying cup 45 is different, fabric distribution with different amounts can be carried out twice; therefore, the fabric distributing machine can be used for distributing fabrics with different quantities, and can produce different double-layer stone-like bricks by adjusting the fabrics with different quantities under the condition of replacing different molds, so that the practicability is better; avoid using two cloth machines to separately the cloth to the required surface fabric of imitative stone brick top surface and imitative stone brick side, reduce the cloth machine setting, can make overall structure more succinct and reduction in production cost.
The die pressing head 11 is provided with the vacuum water pumping mechanism, and when the die pressing head presses the base material and the fabric, the vacuum water pumping mechanism can pump redundant water in the base material and the fabric; can make the stone-like brick quickly formed and improve the production efficiency.
The fabric baffle 21 is provided with the transverse adjusting oil cylinder 212, the transverse adjusting oil cylinder 212 can push the position of the fabric baffle 21 in the die cavity 201, the proportion between a large cavity and a small cavity separated by the fabric baffle 21 in the die cavity 201 is further adjusted, the thickness of the fabric on the middle side of the double-layer stone-like brick can be adjusted, and the double-layer stone-like brick is suitable for producing various double-layer stone-like bricks and has better practicability.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. The utility model provides a preparation double-deck imitative stone machine of imitative stone brick which characterized in that: the stone-like brick forming machine is positioned on the front side or the rear side of the surface layer forming machine, and the stacker is positioned on one side of the stone-like brick forming machine; the surface layer forming machine is provided with a surface material baffle and a surface material baffle oil cylinder for driving the surface material baffle to be inserted into or pulled out of the die cavity; the fabric distributing machine is provided with a fabric stirring hopper, a fabric stirring power mechanism and a fabric distributing vehicle, wherein the fabric stirring hopper is erected on the frame and is provided with a first fabric quantitative cup and a second fabric quantitative cup which are communicated with the fabric stirring hopper, the upper end and the lower end of the first fabric quantitative cup are both provided with openings, and the opening at the lower end of the first fabric quantitative cup is provided with a first fabric quantitative cup material door and a first fabric quantitative cup oil cylinder which drives the first fabric quantitative cup material door to open or close the opening at the lower end of the first fabric quantitative cup; the upper end and the lower end of the second fabric measuring cup are both provided with openings, and the opening at the lower end of the second fabric measuring cup is provided with a second fabric measuring cup material door and a second fabric measuring cup oil cylinder for driving the second fabric measuring cup material door to open or close the opening at the lower end of the second fabric measuring cup; the fabric distributing vehicle is provided with a fabric cavity for receiving fabric in the first fabric measuring cup or the second fabric measuring cup and a fabric distributing vehicle oil cylinder for driving the fabric distributing vehicle to move and distribute the fabric;
when in brick making, the mould is firstly moved to the position of a surface layer forming machine, a fabric distributing vehicle moves the fabric required by the top surface of the stone-like brick to the upper part of the mould cavity and feeds the fabric into the mould cavity, a fabric pressure head is lowered to pre-press the fabric, and the fabric is tiled at the bottom of the mould cavity to form a top surface fabric layer; then, a fabric baffle is lowered and inserted into the die cavity, and the die cavity is divided into two cavities by the fabric baffle; the shell fabric required by the side face of the stone-like brick is moved to the upper part of the die cavity by the shell fabric distributing vehicle and is discharged into one of the cavities to form a side face shell fabric layer; the base material distributing vehicle moves the base material to the upper part of the die cavity and discharges the base material into the other cavity to form a base material layer; then, the fabric baffle is pulled out, the mold is moved into the stone-like brick molding machine, the matrix and the fabric in the mold cavity are subjected to main pressing by using a mold pressing head, and the stone-like brick is compacted and molded; finally, the stone-like bricks are demoulded and transferred to a hacking frame by a hacking machine.
2. The stone-imitating machine for producing double-layered stone-imitating bricks according to claim 1, wherein: the first fabric quantitative adjusting cup is provided with a first fabric quantitative adjusting cup and a first fabric quantitative adjusting seat, the first fabric quantitative adjusting seat is provided with a first adjusting cavity, the first fabric quantitative adjusting cup is provided with a first quantitative cup cavity which is communicated with and sleeved in the first adjusting cavity, and the first quantitative cup cavity moves up and down in the first adjusting cavity to adjust the volume of the first fabric quantitative cup; the second fabric quantitative adjusting cup is provided with a second fabric quantitative adjusting cup and a second fabric quantitative adjusting seat, the second fabric quantitative adjusting seat is provided with a second adjusting cavity, the second fabric quantitative adjusting cup is provided with a second quantitative cup cavity which is communicated with the second adjusting cavity in a sleeved mode, and the second quantitative cup cavity can move up and down in the second adjusting cavity to adjust the volume of the second fabric quantitative cup.
3. The stone-imitating machine for producing double-layered stone-imitating bricks according to claim 2, wherein: the first fabric quantitative adjusting seat is provided with a first fabric quantitative adjusting cup material door; the second fabric quantitative adjusting cup material door is positioned below the second fabric quantitative adjusting seat and is used for opening or closing an opening at the lower end of the second fabric quantitative adjusting seat.
4. The stone-imitating machine for producing double-layered stone-imitating bricks according to claim 1, wherein: the fabric stirring hopper is also provided with a fabric temporary storage cup communicated with the fabric stirring hopper, a first fabric quantifying cup and a second fabric quantifying cup, a fabric door plate arranged below the fabric temporary storage cup, and a fabric door plate oil cylinder driving the fabric door plate to open or close an opening at the lower end of the fabric temporary storage cup.
5. The stone-imitating machine for producing double-layered stone-imitating bricks as claimed in claim 4, wherein: the fabric door plate is provided with two through grooves respectively communicated with the first fabric quantitative cup and the second fabric quantitative cup and a sealing plate for sealing the lower openings of the first fabric quantitative cup and the second fabric quantitative cup.
6. The stone-imitating machine for producing double-layered stone-imitating bricks according to claim 1, wherein: the base material distributing machine is provided with a base material stirring hopper, a base material stirring power mechanism and a base material distributing vehicle, wherein the base material stirring hopper is erected on the machine frame and is provided with a base material temporary storage cup communicated with the base material stirring hopper, a base material door plate and a base material door plate oil cylinder for driving the base material door plate to open or close the lower opening of the base material temporary storage cup; the base material distribution vehicle is provided with a base material cavity and a base material distribution vehicle oil cylinder for driving the base material distribution vehicle to move for distribution.
7. The stone-imitating machine for producing double-layered stone-imitating bricks as claimed in claim 6, wherein: the base material cavity is divided into a base material quantifying cup communicated with the base material temporary storage cup and a base material adjusting cup communicated with the base material quantifying cup, the base material quantifying cup is sleeved in the base material adjusting cup, and the outer wall of the base material quantifying cup is connected with the outer wall of the base material adjusting cup through an adjusting bolt.
8. The manufacturing method of the double-layer stone-like brick is characterized by comprising the following steps:
s1, firstly, blanking the fabric required by the top surface of the stone-like brick into a die cavity, lowering a fabric pressure head to pre-press the fabric, and flatly paving the fabric at the bottom of the die cavity to form a top surface fabric layer;
s2, descending and inserting a fabric baffle into the die cavity, and separating the die cavity into two cavities by the fabric baffle;
s3, blanking the fabric required by the side face of the stone-like brick into one of the cavities to form a side face fabric layer;
s4, blanking the base material into another cavity to form a base material layer;
s5, extracting the fabric baffle, moving the mold into a stone-like brick molding machine, carrying out main pressing on the base material and the fabric in the mold cavity by using a mold pressing head, and compacting and molding the stone-like brick;
s6, demolding the stone-like brick and transferring the stone-like brick to a stacking rack by using a stacking machine.
9. The method for manufacturing the double-layer stone-like brick as claimed in claim 8, wherein: step S3 and step S4 are carried out simultaneously; or the step S4 is performed first and the step S3 is performed later.
10. The method for manufacturing the double-layer stone-like brick as claimed in claim 8, wherein: arranging a first fabric quantifying cup and a second fabric quantifying cup on the fabric distributing machine, opening the first fabric quantifying cup in the step S1, discharging the fabric into a fabric cavity of the fabric distributing vehicle, and moving the fabric; in the step S3, the second fabric quantifying cup is opened, fabric is fed into a fabric cavity of the fabric distributing vehicle, and the fabric is distributed in a moving mode.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110762100.8A CN113771190B (en) | 2021-07-06 | 2021-07-06 | Stone imitation machine for manufacturing double-layer stone imitation brick and manufacturing method of double-layer stone imitation brick |
| PCT/CN2021/111938 WO2023279472A1 (en) | 2021-07-06 | 2021-08-11 | Imitation-stone machine for manufacturing double-layer imitation stone brick, and method for manufacturing double-layer imitation stone brick |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110762100.8A CN113771190B (en) | 2021-07-06 | 2021-07-06 | Stone imitation machine for manufacturing double-layer stone imitation brick and manufacturing method of double-layer stone imitation brick |
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| Publication Number | Publication Date |
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| CN113771190A CN113771190A (en) | 2021-12-10 |
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| CN202110762100.8A Active CN113771190B (en) | 2021-07-06 | 2021-07-06 | Stone imitation machine for manufacturing double-layer stone imitation brick and manufacturing method of double-layer stone imitation brick |
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| Country | Link |
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| WO (1) | WO2023279472A1 (en) |
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| CN115847591B (en) * | 2022-12-06 | 2023-09-01 | 福建群峰机械有限公司 | Brick making machine of high accuracy brickmaking |
| CN117341027B (en) * | 2023-12-04 | 2024-03-29 | 福建群峰机械有限公司 | Multifunctional filter pressing forming equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CA2492250C (en) * | 2005-01-11 | 2013-10-08 | Novabrik International Inc. | A molding equipment and method to manufacture stackable inter-engaging bricks, blocks, stones and the like with a smooth or embossed face |
| KR200436973Y1 (en) * | 2007-07-25 | 2007-10-24 | 노희숙 | Device for forming brick |
| CN104162926B (en) * | 2014-07-04 | 2020-01-21 | 仁创生态环保科技股份有限公司 | Brick making machine |
| CN104772819B (en) * | 2015-04-27 | 2017-01-04 | 西安银马实业发展有限公司 | A kind of unit module combination type artificial ashlar brick (plate) former system |
| CN105437356B (en) * | 2015-11-10 | 2017-10-31 | 句容市万方水泥制品有限公司 | A kind of preparation method of imitative stone composite concrete products |
| CN108000686A (en) * | 2017-12-26 | 2018-05-08 | 常州翔宇资源再生科技有限公司 | A kind of ashlar brick forming machine |
| CN208305353U (en) * | 2018-05-03 | 2019-01-01 | 福建省东方水泥制品有限公司 | A kind of double-layer brick molding machine |
| CN109676750B (en) * | 2019-01-21 | 2023-12-01 | 福建泉工股份有限公司 | Full-automatic stone-like brick machine and brick making method |
| KR102032544B1 (en) * | 2019-05-03 | 2019-10-16 | 이광룡 | Artificial stone tile using natural rock and manufacturing method thereof |
| CN110712271A (en) * | 2019-10-11 | 2020-01-21 | 佛山市恒力泰机械有限公司 | Intelligent forming complete equipment and forming process for oversized ceramic plate |
| CN211590655U (en) * | 2019-10-21 | 2020-09-29 | 福建群峰机械有限公司 | Quantitative distributing device |
| CN110883908B (en) * | 2019-11-08 | 2021-05-14 | 福建群峰机械有限公司 | Forming mechanism of brick machine |
| CN111335108B (en) * | 2020-03-17 | 2020-11-06 | 安庆仁创聚源生态环保科技有限公司 | Ecological water-permeable pavement brick and production process thereof |
| CN212228190U (en) * | 2020-05-19 | 2020-12-25 | 蚌埠明飞环保材料科技有限公司 | Raw material quantitative weighing device for stone-like brick processing |
-
2021
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| WO2023279472A1 (en) | 2023-01-12 |
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