CN105437356B - A kind of preparation method of imitative stone composite concrete products - Google Patents
A kind of preparation method of imitative stone composite concrete products Download PDFInfo
- Publication number
- CN105437356B CN105437356B CN201510759203.3A CN201510759203A CN105437356B CN 105437356 B CN105437356 B CN 105437356B CN 201510759203 A CN201510759203 A CN 201510759203A CN 105437356 B CN105437356 B CN 105437356B
- Authority
- CN
- China
- Prior art keywords
- mould
- cloth
- imitative stone
- surface layer
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/10—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form each charge of material being compressed against previously formed body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
- B28B5/06—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds on a turntable
- B28B5/08—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds on a turntable intermittently rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0008—Venting channels, e.g. to avoid vacuum during demoulding or allowing air to escape during feeding, pressing or moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
Abstract
The present invention relates to the preparation method of imitative stone composite concrete products, comprise the following steps：Step one：According to the structure determination mould of imitative stone composite concrete products, mould is divided into upper die and lower die, and lower mould is connected provided with vacuum drainage mouthful with low-pressure drainage system；Upper mould is divided on surface layer mould on mould and matrix；Step 2：First time cloth, carries out imitative stone cloth in lower mould；Step 3：Low-pressure drainage system is started working after the completion of first time cloth, and the imitative stone that the hydraulic means equipped with mould on surface layer presses to first time cloth reaches the hardness without slump phenomenon；Step 4：Second of cloth, concrete distributing is carried out on the basis of step 3 in lower mould；Step 5：Low-pressure drainage system is started working after the completion of second of cloth, and the hydraulic means equipped with mould on matrix presses to moulding pressure and the time reaches setting value；Step 6：Lower mould departs from product after second of cloth shaping.Have the advantages that to have a wide range of application, low cost, product strength are high, surface is smooth and easy to spread.
Description
Technical field
The present invention relates to the building material fields such as road, square and residential quarters, more particularly to a kind of imitative stone complex coagulation
The preparation method of native product.
Background technology
Common kerbstone is simple concrete structure, and its appearance color is in grey low key tone.Progress and people with society
Growth in the living standard, urban development and beautification requirement also improve therewith, to kerbstone, roadblock ball, rail post and railing
The appearance requirement of the pavement construction materials such as plate is improved therewith.The kerbstone of the materials such as existing marble, granite is also asked therewith
Generation, but the kerbstone cost of pure granite is too high, and cost is too high when causing largely to use in urban construction, and dissemination is not
Greatly.
Number of patent application discloses a kind of manufacture method of colored kerbstone for 201210300917.4 application documents, its
Although technical scheme realizes the difference of top layer and matrix material, can save material, but the product of this method manufacture is existed
There are stomata and the small deficiency of hardness in surface, is not suitable for large-scale use.
The content of the invention
The technical problem to be solved in the present invention is to design a kind of preparation method of imitative stone composite concrete products, is solved existing
There is bubble and the not enough technical problem of hardness in the product cost height of technology presence, surface.
In order to solve the above technical problems, the present invention provides a kind of preparation method of imitative stone composite concrete products, the imitative stone
Composite concrete products include concrete substrate and imitative stone surface layer, and at least two faces of the imitative stone composite concrete products are imitative
Stone, it is characterised in that：Comprise the following steps：
Step one：Mould is determined according to the structure and imitative stone surface layer number of the imitative stone composite concrete products of required manufacture, it is described
Mould is divided into upper die and lower die；The lower mould is connected provided with vacuum drainage mouthful, vacuum drainage mouthful with low-pressure drainage system；On described
Mould is divided on surface layer on mould and matrix in mould, described matrix mould provided with vacuum drainage mouthful, vacuum drainage mouthful and low-pressure drainage system
Connection, the upper mould is placed in the top mold frame of hydraulic means；
Step 2：First time cloth is carried out, imitative stone cloth is carried out in lower mould；
Step 3：Low-pressure drainage system is started working after the completion of first time cloth, is then equipped with the hydraulic pressure dress of mould on surface layer
Put and start to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic pressure dress of mould on matrix
Put and start to push, until moulding pressure and pressing time reach setting value, moulding pressure and pressing time are according to product specification chi
The setting of very little and charge ratio；
Step 6：After second of cloth shaping, lower mould departs from product.
Further, carry out adding bar construction during concrete distributing in the step 4, to strengthen the intensity of product.
Further, mould is provided with vacuum drainage mouthful on the surface layer, and vacuum drainage mouthful is connected with low-pressure drainage system.
Further, in the step 2 or step 4 during cloth, there are vibration machine vibration, increase flowing so that lower mould
In cloth it is more uniform.
Further, when low-pressure drainage system works in the step 3 or step 5, there are vibration machine vibration, increase stream
It is dynamic, further such that the material in lower mould is more uniform.
Further, the imitative stone is granite or marble or color concrete or color stone.
Further, also comprise the following steps：
Step 7：Surface polishing, Shot Blasting are carried out to the product being stripped in step 6.
The present invention also provides the preparation method of another imitative stone composite concrete products, the imitative stone composite concrete products bag
Concrete substrate and imitative stone surface layer are included, and at least two faces of the imitative stone composite concrete products are imitative stone, it is characterised in that：Bag
Include following steps：
Step one：Mould is determined according to the structure and imitative stone surface layer number of the imitative stone composite concrete products of required manufacture, it is described
Mould is divided into upper die and lower die；The lower mould is connected provided with vacuum drainage mouthful, vacuum drainage mouthful with low-pressure drainage system；On described
Mould is divided into mould on the first surface layer, on matrix on mould and the second surface layer on mould, second surface layer mould provided with vacuum drainage mouthful, vacuum
Discharge outlet is connected with low-pressure drainage system, and the upper mould is placed in the top mold frame of hydraulic means；
Step 2：First time cloth is carried out, imitative stone cloth is carried out in lower mould；
Step 3：Low-pressure drainage system is started working after the completion of first time cloth, is then equipped with the liquid of mould on the first surface layer
Pressure device starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic pressure dress of mould on matrix
Put and start to push, until the concrete of second of cloth reaches the hardness without slump phenomenon；
Step 6：Third time cloth is carried out, imitative stone cloth is carried out in lower mould on the basis of step 5；
Step 7：Low-pressure drainage system is started working after the completion of third time cloth, is then equipped with the liquid of mould on the second surface layer
Pressure device starts to push, until moulding pressure and pressing time reach setting value, moulding pressure and pressing time advise according to product
Lattice size and charge ratio setting；
Step 8：After the shaping of third time cloth, lower mould departs from product.
Further, carry out adding bar construction during concrete distributing in the step 4, to strengthen the intensity of product.
Further, mould is provided with vacuum drainage mouthful on mould or matrix on first surface layer, and vacuum drainage mouthful is arranged with vacuum
Water system is connected.
Further, in the step 2 or step 4 or step 6 during cloth, there is vibration machine vibration, increase is flowed,
So that the cloth in lower mould is more uniform.
Further, when low-pressure drainage system works in the step 3 or step 5 or step 7, bobbing machine shakes
It is dynamic, increase flowing, further such that the material in lower mould is more uniform.
Further, the imitative stone is granite or marble or color concrete or color stone.
Further, also comprise the following steps：
Step 9：Surface polishing, Shot Blasting are carried out to the product being stripped in step 8.
Beneficial effects of the present invention：The preparation method of the imitative stone composite concrete products of the present invention passes through the knot according to product
Structure determines mould with requiring, applied widely；The surface material manufacturing process different from matrix material, greatly reduces raw material
Cost, the product of this method manufacture is compared to pure stone manufacture, and cost can save 22%~40%；The setting of low-pressure drainage system is significantly
Product strength is enhanced, while solving the problem of product surface produces stomata.In addition, bar construction is set in matrix material
Meter, can allow product to be used in the occasion of superhigh intensity demand.Have have a wide range of application, low cost, product strength are high, table
The smooth and easy to spread advantage in face.
Brief description of the drawings
The embodiment to the present invention is further elucidated below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of kerbstone in embodiment 1；
Fig. 2（a）Mould schematic diagram on surface layer to manufacture kerbstone in embodiment 1；
Fig. 2（b）Mould schematic diagram on matrix to manufacture kerbstone in embodiment 1；
Fig. 3 is the lower mould schematic diagram of manufacture kerbstone in embodiment 1；
Fig. 4（a）To manufacture the one-shot forming schematic diagram of kerbstone in embodiment 1；
Fig. 4（b）To manufacture the post forming schematic diagram of kerbstone in embodiment 1；
Fig. 5（a）The device of imitative stone composite concrete products is prepared for a kind of linear pattern；
Fig. 5（b）The device of imitative stone composite concrete products is prepared for another linear pattern；
Fig. 5（c）For Fig. 5（b）The top view of upper mould lift-sliding storage space device in shown device；；
Fig. 5（d）For a kind of round device for preparing imitative stone composite concrete products；
Fig. 6 is the structural representation of roadblock ball in embodiment 2；
Fig. 7（a）Mould schematic diagram on the first surface layer to manufacture roadblock ball in embodiment 2；
Fig. 7（b）Mould schematic diagram on matrix to manufacture roadblock ball in embodiment 2；
Fig. 7（c）Mould schematic diagram on the second surface layer to manufacture roadblock ball in embodiment 2；
Fig. 8 is the lower mould schematic diagram of manufacture roadblock ball in embodiment 2；
Fig. 9（a）To manufacture the one-shot forming schematic diagram of roadblock ball in embodiment 2；
Fig. 9（b）To manufacture the post forming schematic diagram of roadblock ball in embodiment 2；
Fig. 9（c）To manufacture three shaping schematic views of roadblock ball in embodiment 2；
Figure 10 is the structural representation of rail post in embodiment 3；
Figure 11（a）Mould schematic diagram on the first surface layer to manufacture rail post in embodiment 3；
Figure 11（b）Mould schematic diagram on matrix to manufacture rail post in embodiment 3；
Figure 11（c）Mould schematic diagram on the second surface layer to manufacture rail post in embodiment 3；
Figure 12 is the lower mould schematic diagram of manufacture rail post in embodiment 3；
Figure 13（a）To manufacture the one-shot forming schematic diagram of rail post in embodiment 3；
Figure 13（b）To manufacture the post forming schematic diagram of rail post in embodiment 3；
Figure 13（c）To manufacture three shaping schematic views of rail post in embodiment 3；
Figure 14 is the structural representation of balustrade panel in embodiment 4；
Figure 15（a）Mould schematic diagram on the first surface layer to manufacture balustrade panel in embodiment 4；
Figure 15（b）For Figure 15（a）Middle A-A diagrammatic cross-sections；
Figure 15（c）For Figure 15（a）Middle B-B diagrammatic cross-sections；
Figure 16（a）Mould schematic diagram on matrix to manufacture balustrade panel in embodiment 4；
Figure 16（b）For Figure 16（a）Middle A-A diagrammatic cross-sections；
Figure 16（c）For Figure 16（a）Middle B-B diagrammatic cross-sections；
Figure 17（a）Mould schematic diagram on the second surface layer to manufacture balustrade panel in embodiment 4；
Figure 17（b）For Figure 17（a）Middle A-A diagrammatic cross-sections；
Figure 17（c）For Figure 17（a）Middle B-B diagrammatic cross-sections；
Figure 18（a）To manufacture the lower mould schematic diagram of balustrade panel in embodiment 4；
Figure 18（b）For Figure 18（a）Middle A-A diagrammatic cross-sections；
Figure 18（c）For Figure 18（a）Middle B-B diagrammatic cross-sections；
Figure 19（a）To manufacture the one-shot forming schematic diagram of balustrade panel in embodiment 4；
Figure 19（b）To manufacture the post forming schematic diagram of balustrade panel in embodiment 4；
Figure 19（c）To manufacture three shaping schematic views of balustrade panel in embodiment 4；
101st, mould 102 on surface layer, mould 103 on matrix, mould 104 on the first surface layer, mould 2 on the second surface layer, lower mould 3,
Vacuum drainage mouthful 10, low-pressure drainage system 21, the first hydraulic means 22, the second hydraulic means 23, the 3rd hydraulic means
30th, mixer 31, the first distribution device 32, the second distribution device 33, the 3rd distribution device 40, stacking sucker 50, automatic
Conveying device 60, upper mould, which are changed, clamps mobile device 70, upper mould lift-sliding storage space device.
Embodiment
Embodiment 1
The present embodiment provides a kind of imitative stone kerbstone preparation method, and the kerbstone includes concrete substrate and imitative stone surface layer,
And during at least two faces of the kerbstone are imitative stone, the present embodiment, curb structure as shown in figure 1, it has two faces to be imitative stone,
It is mainly used in centre during laying, is mainly included the following steps that when preparing the kerbstone：
Step one：Mould is determined according to the structure and imitative stone surface layer number of required manufacture kerbstone, the mould is divided into mould
With lower mould 2；The lower mould is connected provided with vacuum drainage mouthful 3, vacuum drainage mouthful 3 with low-pressure drainage system；The upper mould is divided into face
On layer on mould 101 and matrix in mould 102, described matrix mould provided with vacuum drainage mouthful 3, vacuum drainage mouthful 3 and low-pressure drainage system
Connection, the upper mould is placed in the top mold frame of hydraulic means, in the present embodiment, mould 101 on surface layer, mould 102 and lower mould 2 on matrix
Structural representation respectively such as Fig. 2（a）, Fig. 2（b）With shown in Fig. 3；
Step 2：First time cloth is carried out, imitative stone cloth is carried out in lower mould 2；
Step 3：Low-pressure drainage system is started working after the completion of first time cloth, is then equipped with the hydraulic pressure of mould 101 on surface layer
Device starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon, such as Fig. 4（a）It is shown；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould 2 on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic pressure of mould 102 on matrix
Device starts to push, until moulding pressure and pressing time reach setting value, moulding pressure and pressing time are according to product specification
Size and charge ratio setting, such as Fig. 4（b）Shown, the specification of the imitative stone kerbstone in the present embodiment is 1000mm*500mm*
200mm, the specification is the estimation size of the maximum appearance profile of product, and moulding pressure is 800~1200T, pressing time
For 8~12s, preferably moulding pressure 800T, pressing time 8s；
Step 6：After second of cloth shaping, lower mould 2 departs from product.
The present embodiment preferably, carries out adding bar construction during concrete distributing, to strengthen product in the step 4
Intensity.
Preferably, mould 101 is provided with vacuum drainage mouthful, vacuum drainage mouthful and low-pressure drainage system on the surface layer for the present embodiment
Connection.
The present embodiment preferably, in the step 2 or step 4 during cloth, there is vibration machine vibration, increase flowing makes
The cloth that must be descended in mould is more uniform.
The present embodiment preferably, when low-pressure drainage system works in the step 3 or step 5, there is vibration machine vibration, increases
Plus flowing, further such that the material in lower mould is more uniform.
Preferably, the imitative stone is granite or marble or color concrete or color stone to the present embodiment.
The present embodiment preferably, also comprises the following steps：
Step 7：Surface polishing, Shot Blasting are carried out to the product being stripped in step 6.
During stone kerbstone imitative according to the method manufacture of the present embodiment, such as Fig. 5 can be used（a）Shown device, including vacuum
Drainage system 10, the first hydraulic means 21, the first distribution device 31, the second hydraulic means 22, the second distribution device 32, stacking are inhaled
Disk 40 and automatic conveying device 50, the first hydraulic means 21 are provided with matrix provided with mould 101 on surface layer, the second hydraulic means 22
Upper mould 102, the first distribution device 31 and the second distribution device 32 be provided with mixer 30, low-pressure drainage system 10 respectively with lower mould 2,
Mould 102 is connected on mould 101 and matrix on surface layer, and lower mould 2 can be moved freely by the mobile device on production line under each station.
In the imitative stone kerbstone of manufacture, lower mould 2 is automatically moved into the lower section of the first distribution device 31 and carries out imitative stone cloth；Cloth
After the completion of, lower mould 2 is moved to the lower section of the first hydraulic means 21, and low-pressure drainage system 10 is started working, and is then equipped with mould on surface layer
101 the first hydraulic means 21 starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon；Mould under then
2 lower sections for being moved to the second distribution device 32 carry out concrete distributing, and bar construction is added during cloth to strengthen the intensity of product；
After the completion of concrete distributing, lower mould 2 is automatically moved into vacuum drainage system after the completion of the lower section of the second hydraulic means 22, concrete distributing
System 10 is started working, and the second hydraulic means 22 for being then equipped with mould 102 on matrix starts to push, until when moulding pressure and pressurization
Between reach setting value, moulding pressure and pressing time set according to product specification size and charge ratio, imitative in the present embodiment
The specification of stone kerbstone is 1000mm*500mm*200mm, and the specification is the estimation size of the maximum appearance profile of product,
Moulding pressure is 800~1200T, and pressing time is 8~12s, preferably moulding pressure 800T, pressing time 8s；Extrusion forming
Afterwards, lower mould 2 departs from product, and product is held and product is transported into automatic conveying device 50 while overturning by stacking sucker 40,
Product is transported to assembling point by automatic conveying device 50, and stacking sucker 40 sets back.The present embodiment preferably, in cloth or
When low-pressure drainage system works, there is bobbing machine work to ensure that product is uniform.
During stone kerbstone imitative according to the method manufacture of the present embodiment, such as Fig. 5 can be also used（b）Shown device, including it is true
Idle discharge water system 10, hydraulic means 20, the first distribution device 31, the second distribution device 32, stacking sucker 40, automatic conveying device
50th, upper mould is changed clamps mobile device 60 and upper mould lift-sliding storage space device 70, and upper mould lift-sliding storage space device 70 is bowed
View such as Fig. 5（c）Shown, upper mould lift-sliding storage space device 70 changes station provided with the first storage space, the second storage space and upper mould, the
One distribution device 31 and the second distribution device 32 are provided with mixer 30, and hydraulic means 20 is provided with top mold frame, low-pressure drainage system 10
It is connected respectively with lower mould 2 and upper mould, lower mould 2 can be moved freely by the mobile device on production line under each station.The device
With Fig. 5（a）In difference be to have lacked a hydraulic means, pass through upper mould and change and clamp mobile device 60 and upper mould lift-sliding
Storage space device 70 is reduced to change the upper mould on hydraulic means 20 separately sets a hydraulic means.
In the imitative stone kerbstone of manufacture, lower mould 2 is automatically moved into the lower section of the first distribution device 31 and carries out imitative stone cloth；Cloth
After the completion of, lower mould 2 is moved to the lower section of hydraulic means 20, and low-pressure drainage system 10 is started working, and is then equipped with mould 101 on surface layer
Hydraulic means 20 starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon；After the shaping of imitative stone cloth,
Upper mould replacing clamping mobile device 60 is moved at hydraulic means 20 along track clamps mould on surface layer 101, treats it by surface layer
Mould 101 completes to automatically disengage action with top mold frame；Upper mould, which is changed, clamps the return of mobile device 60 original place, treats that mould lift-sliding is stored up
The first storage space in the device 70 of position, which is automatically moved, is down to after mould replacing working position, and upper mould replacing clamps mobile device 60 and automatically will
Mould 101, which moves to the first storage space and completes automatic unclamp, on surface layer retracts action, while upper mould lift-sliding storage space device 70 is automatic
Rise to upper limit；Mould 102, which is automatically moved, on matrix in upper mould lift-sliding storage space device 70 is down to after mould replacing station,
Upper mould replacing clamping mobile device 60 is automatically moved into the station and clamps mould on matrix 102, upper mould lift-sliding storage space device
70 rise to upper limit automatically, and then upper mould changes clamping mobile device 60 and mould on matrix 102 is automatically sent into hydraulic means 20
Top mold frame and unclamp auto-returned original place；When mould 102 is changed on matrix or after the completion of replacing, lower mould 2 is moved to the second cloth
Expect that the lower section of device 32 carries out concrete distributing, bar construction is added during cloth to strengthen the intensity of product；Concrete distributing is complete
After the completion of mould 102 is changed on Cheng Hou, and matrix, lower mould 2 is automatically moved into the lower section of hydraulic means 20, and low-pressure drainage system 10 starts
Work, the hydraulic means 20 for being then equipped with mould 102 on matrix starts to push, until moulding pressure and pressing time reach setting
Value, moulding pressure and pressing time set according to product specification size and charge ratio, the imitative stone kerbstone in the present embodiment
Specification is 1000mm*500mm*200mm, and the specification is the estimation size of the maximum appearance profile of product, and moulding pressure is
800~1200T, pressing time is 8~12s, preferably moulding pressure 800T, pressing time 8s；After extrusion forming, lower mould 2 with
Product departs from, and product is held and product is transported into automatic conveying device 50, automatic transport dress while overturning by stacking sucker 40
Put 50 and product is transported to assembling point, stacking sucker 40 sets back.The present embodiment preferably, in cloth or vacuum drainage system
During system work, there is bobbing machine work to ensure that product is uniform.Certainly, the kerbstone manufacture that it is imitative stone to two faces that the present embodiment, which is,
Method is described, when the face of design 3 and the above is imitative stone, only need to change mould structure, have no substantive difference, should also fall
Within the present embodiment protection domain.
Embodiment 2
The present embodiment provides a kind of imitative stone roadblock ball preparation method, and the roadblock ball includes concrete substrate and imitative stone surface layer,
And during the other surfaces in addition to bottom surface of the roadblock ball are imitative stone, the present embodiment, roadblock spherical structure is as shown in fig. 6, system
The standby roadblock ball comprises the following steps：
Step one：Mould is determined according to the structure and imitative stone surface layer number of required manufacture roadblock ball, the mould is divided into mould
With lower mould 2；The lower mould is connected provided with vacuum drainage mouthful 3, vacuum drainage mouthful 3 with low-pressure drainage system；The upper mould is divided into
Mould 103 on one surface layer, on matrix on the surface layer of mould 102 and second on mould 104, second surface layer mould 104 provided with vacuum drainage mouthful
3, vacuum drainage mouthful 3 is connected with low-pressure drainage system, and the upper mould is placed in the top mold frame of hydraulic means；In the present embodiment, the
Mould 103 on one surface layer, mould 102 on matrix, on the second surface layer mould 104 and lower mould 2 structural representation respectively such as Fig. 7（a）, Fig. 7
（b）, Fig. 7（c）With shown in Fig. 8；
Step 2：First time cloth is carried out, imitative stone cloth is carried out in lower mould 2；
Step 3：Low-pressure drainage system is started working after the completion of first time cloth, is then equipped with mould 103 on the first surface layer
Hydraulic means starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon, such as Fig. 9（a）It is shown；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould 2 on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic pressure of mould 102 on matrix
Device starts to push, until the concrete of second of cloth reaches the hardness without slump phenomenon, such as Fig. 9（b）It is shown；
Step 6：Third time cloth is carried out, imitative stone cloth is carried out in lower mould 2 on the basis of step 5；
Step 7：Low-pressure drainage system is started working after the completion of third time cloth, is then equipped with mould 104 on the second surface layer
Hydraulic means starts to push, until moulding pressure and pressing time reach setting value, moulding pressure and pressing time are according to product
Specification and charge ratio setting, such as Fig. 9（c）Shown, the specification of the imitative stone roadblock ball in the present embodiment is 800mm*
500mm*500mm, the specification is the estimation size of the maximum appearance profile of product, and moulding pressure is 800~1200T, plus
The pressure time is 8~14s, preferably moulding pressure 1000T, pressing time 10s；
Step 8：After the shaping of third time cloth, lower mould 2 departs from product.
The present embodiment preferably, carries out adding bar construction during concrete distributing, to strengthen product in the step 4
Intensity.
The present embodiment preferably, on first surface layer on mould or matrix mould provided with vacuum drainage mouthful, vacuum drainage mouthful with
Low-pressure drainage system is connected.
The present embodiment preferably, in the step 2 or step 4 or step 6 during cloth, there is vibration machine vibration, increase
Flowing so that the cloth in lower mould is more uniform.
The present embodiment preferably, when low-pressure drainage system works in the step 3 or step 5 or step 7, has and shaken
Motivation is vibrated, increase flowing, further such that the material in lower mould is more uniform.
Preferably, the imitative stone is granite or marble or color concrete or color stone to the present embodiment.
The present embodiment preferably, also comprises the following steps：
Step 9：Surface polishing, Shot Blasting are carried out to the product being stripped in step 8.
During stone roadblock ball imitative according to the method manufacture of the present embodiment, Fig. 5 in similar embodiment 1 can be used（a）Device, with
Unlike in embodiment 1, the device of the present embodiment need to set 3 hydraulic means, and the top mold frame of 3 hydraulic means is respectively provided with
Mould 103 on first surface layer, on matrix on the surface layer of mould 102 and second in mould 104, process compared to embodiment 1 it is also that many steps imitate stone
Cloth and the second surface layer on mould 104 compacting, here is omitted.
During stone roadblock ball imitative according to the method manufacture of the present embodiment, Fig. 5 in similar embodiment 1 can be also used（b）Device,
Unlike embodiment 1, the upper mould lift-sliding storage space device 70 in the device of the present embodiment is provided with 3 upper mould storage spaces,
Respectively the first storage space, the second storage space and the 3rd storage space, mould 103, the surface layer of mould 102 and second on matrix on the first surface layer
In the placement and replacing of mould 104, process compared to embodiment 1 be also the replacing of mould 104 on many surface layers of a step second, many steps imitate stone
Cloth and many surface layers of a step second on mould 104 compacting, here is omitted.
During stone roadblock ball imitative according to the method manufacture of the present embodiment, such as Fig. 5 can be also used（d）Shown device, including circle
Shape workbench, low-pressure drainage system 10, stacking sucker 40 and automatic conveying device 50, the circular table, which is provided with, supplies lower mould 2
Being set up successively above mobile automatic conveyor, circular table has the first distribution device 31, the first hydraulic means 21, second
Distribution device 32, the second hydraulic means 22, the 3rd distribution device 33, the 3rd hydraulic means 23, the first distribution device 31, the second cloth
Expect that the distribution device 33 of device 32 and the 3rd is provided with mixer 30, the first distribution device 31 and the 3rd distribution device 33 equipped with imitative stone
Concrete material, the first hydraulic means 21, the second hydraulic means 22 and the 3rd hydraulic pressure dress are housed in material, the second distribution device 32
Mould 103 on the first surface layer is respectively equipped with the top mold frame for putting 23, mould 104, stacking sucker 40 on the surface layer of mould 102 and second on matrix
The side of the 3rd hydraulic means 23 is arranged on automatic conveying device 50, and low-pressure drainage system 10 is by vacuum drainage mouth respectively with
Mould 104 is connected on the surface layer of mould 2 and second, it is preferable that low-pressure drainage system 10 by vacuum drainage mouth also with mould on matrix 102 and
Mould 103 is connected on first surface layer.
In the imitative stone roadblock ball of manufacture, lower mould 2 carries out imitative stone cloth below the first distribution device 31；First time cloth
After the completion of, lower mould 2 is moved to the lower section of the first hydraulic means 21 by automatic conveyor, and low-pressure drainage system 10 is started working,
The first hydraulic means 21 equipped with mould 103 on the first surface layer starts to push, until the imitative stone of first time cloth reaches existing without slump
The hardness of elephant；Lower mould 2 is moved to the lower section of the second distribution device 32 by automatic conveyor and mixed after the shaping of first time cloth
Solidifying handwoven cloth material, the present embodiment preferably, bar construction is added in concrete distributing, to strengthen the intensity of product；Second of cloth
After the completion of material, lower mould 2 is moved to the lower section of the second hydraulic means 22 by automatic conveyor, and low-pressure drainage system 10 starts work
Make, the second hydraulic means 22 equipped with mould on matrix 102 starts to push, until the concrete of second of cloth reaches existing without slump
The hardness of elephant；Lower mould 2 is moved to the lower section of the 3rd distribution device 33 by automatic conveyor and imitated after second of cloth shaping
Stone cloth；After the completion of third time cloth, lower mould 2 is moved to the lower section of the 3rd hydraulic means 23, vacuum row by automatic conveyor
Water system 10 is started working, and the 3rd hydraulic means 23 equipped with mould 104 on the second surface layer starts to push, until moulding pressure and plus
The pressure time reaches setting value, and moulding pressure and pressing time set according to product specification size and charge ratio；In the present embodiment
Imitative stone roadblock ball specification be 800mm*500mm*500mm, the specification for product maximum appearance profile estimation chi
Very little, moulding pressure is 800~1200T, and pressing time is 8~14s, preferably moulding pressure 1000T, pressing time 10s；Pressurization
After shaping, lower mould 2 departs from product, and product is held and product is transported into automatic conveying device while overturning by stacking sucker 40
50, product is transported to assembling point by automatic conveying device 50, and stacking sucker 40 sets back.The present embodiment preferably, in cloth
Or during low-pressure drainage system work, there is bobbing machine work to ensure that product is uniform.
The advantage prepared using the device is can be at most while carry out the preparation of 6 products, and preparation efficiency is high.When
So, the workbench of the device is not limited to circle, and the shape of other closings can also be realized, circle is preferred forms.In addition,
Imitative stone kerbstone in embodiment 1 can also be prepared using similar device, and difference is, prepares the Zhong Fangshi roads of embodiment 1
Kerb only needs to two distribution devices and two hydraulic means, can also use the device simultaneously for multiple cloth, more once
Cloth just many one group of distribution devices and hydraulic means, principle is the same, process lie also in cloth and pressurization operation number, principle one
Sample, is repeated no more.
Embodiment 3
The present embodiment provides a kind of imitative stone balustrade column preparation method, and the rail post includes concrete substrate and imitative stone surface layer,
And other surfaces of the rail post in addition to two bottom surfaces up and down are to imitate in stone, the present embodiment, railing rod structure is as shown in Figure 10,
The rail post is prepared to comprise the following steps：
Step one：Mould is determined according to the structure and imitative stone surface layer number of required manufacture rail post, the mould is divided into mould
With lower mould 2；The lower mould is connected provided with vacuum drainage mouthful 3, vacuum drainage mouthful 3 with low-pressure drainage system；The upper mould is divided into
Mould 103 on one surface layer, on matrix on the surface layer of mould 102 and second on mould 104, second surface layer mould 104 provided with vacuum drainage mouthful
3, vacuum drainage mouthful 3 is connected with low-pressure drainage system, and the upper mould is placed in the top mold frame of hydraulic means；In the present embodiment, the
Mould 103 on one surface layer, mould 102 on matrix, on the second surface layer mould 104 and lower mould 2 structural representation respectively such as Figure 11（a）, figure
11（b）, Figure 11（c）With shown in Figure 12；
Step 2：First time cloth is carried out, imitative stone cloth is carried out in lower mould 2；
Step 3：Low-pressure drainage system is started working after the completion of first time cloth, is then equipped with mould 103 on the first surface layer
Hydraulic means starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon, such as Figure 13（a）It is shown；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould 2 on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic pressure of mould 102 on matrix
Device starts to push, until the concrete of second of cloth reaches the hardness without slump phenomenon, such as Figure 13（b）It is shown；
Step 6：Third time cloth is carried out, imitative stone cloth is carried out in lower mould 2 on the basis of step 5；
Step 7：Low-pressure drainage system is started working after the completion of third time cloth, is then equipped with mould 104 on the second surface layer
Hydraulic means starts to push, until moulding pressure and pressing time reach setting value, moulding pressure and pressing time are according to product
Specification and charge ratio setting, such as Figure 13（c）Shown, the specification of the imitative stone railing roofbolt in the present embodiment is 1200mm*
200mm*200mm, the specification is the estimation size of the maximum appearance profile of product, and moulding pressure is 800~1000T, plus
The pressure time is 6~10s, preferably moulding pressure 850T, pressing time 8s；
Step 8：After the shaping of third time cloth, lower mould 2 departs from product.
The present embodiment preferably, carries out adding bar construction during concrete distributing, to strengthen product in the step 4
Intensity.
The present embodiment preferably, on first surface layer on mould or matrix mould provided with vacuum drainage mouthful, vacuum drainage mouthful with
Low-pressure drainage system is connected.
The present embodiment preferably, in the step 2 or step 4 or step 6 during cloth, there is vibration machine vibration, increase
Flowing so that the cloth in lower mould is more uniform.
The present embodiment preferably, when low-pressure drainage system works in the step 3 or step 5 or step 7, has and shaken
Motivation is vibrated, increase flowing, further such that the material in lower mould is more uniform.
Preferably, the imitative stone is granite or marble or color concrete or color stone to the present embodiment.
The present embodiment preferably, also comprises the following steps：
Step 9：Surface polishing, Shot Blasting are carried out to the product being stripped in step 8.
During stone railing roofbolt imitative according to the method manufacture of the present embodiment, Fig. 5 in similar embodiment 1 can be used（a）Device, with
Unlike in embodiment 1, the device of the present embodiment need to set 3 hydraulic means, and the top mold frame of 3 hydraulic means is respectively provided with
Mould 103 on first surface layer, on matrix on the surface layer of mould 102 and second in mould 104, process compared to embodiment 1 it is also that many steps imitate stone
Cloth and the second surface layer on mould 104 compacting, here is omitted.
During stone railing roofbolt imitative according to the method manufacture of the present embodiment, Fig. 5 in similar embodiment 1 can be also used（b）Device,
Unlike embodiment 1, the upper mould lift-sliding storage space device 70 in the device of the present embodiment is provided with 3 upper mould storage spaces,
Respectively the first storage space, the second storage space and the 3rd storage space, mould 103, the surface layer of mould 102 and second on matrix on the first surface layer
In the placement and replacing of mould 104, process compared to embodiment 1 be also the replacing of mould 104 on many surface layers of a step second, many steps imitate stone
Cloth and many surface layers of a step second on mould 104 compacting, here is omitted.
During stone railing roofbolt imitative according to the method manufacture of the present embodiment, such as Fig. 5 can be also used（d）Shown device, including circle
Shape workbench, low-pressure drainage system 10, stacking sucker 40 and automatic conveying device 50, the circular table, which is provided with, supplies lower mould 2
Being set up successively above mobile automatic conveyor, circular table has the first distribution device 31, the first hydraulic means 21, second
Distribution device 32, the second hydraulic means 22, the 3rd distribution device 33, the 3rd hydraulic means 23, the first distribution device 31, the second cloth
Expect that the distribution device 33 of device 32 and the 3rd is provided with mixer 30, the first distribution device 31 and the 3rd distribution device 33 equipped with imitative stone
Concrete material, the first hydraulic means 21, the second hydraulic means 22 and the 3rd hydraulic pressure dress are housed in material, the second distribution device 32
Mould 103 on the first surface layer is respectively equipped with the top mold frame for putting 23, mould 104, stacking sucker 40 on the surface layer of mould 102 and second on matrix
The side of the 3rd hydraulic means 23 is arranged on automatic conveying device 50, and low-pressure drainage system 10 is by vacuum drainage mouth respectively with
Mould 104 is connected on the surface layer of mould 2 and second, it is preferable that low-pressure drainage system 10 by vacuum drainage mouth also with mould on matrix 102 and
Mould 103 is connected on first surface layer.
In the imitative stone railing roofbolt of manufacture, lower mould 2 carries out imitative stone cloth below the first distribution device 31；First time cloth
After the completion of, lower mould 2 is moved to the lower section of the first hydraulic means 21 by automatic conveyor, and low-pressure drainage system 10 is started working,
The first hydraulic means 21 equipped with mould 103 on the first surface layer starts to push, until the imitative stone of first time cloth reaches existing without slump
The hardness of elephant；Lower mould 2 is moved to the lower section of the second distribution device 32 by automatic conveyor and mixed after the shaping of first time cloth
Solidifying handwoven cloth material, the present embodiment preferably, bar construction is added in concrete distributing, to strengthen the intensity of product；Second of cloth
After the completion of material, lower mould 2 is moved to the lower section of the second hydraulic means 22 by automatic conveyor, and low-pressure drainage system 10 starts work
Make, the second hydraulic means 22 equipped with mould on matrix 102 starts to push, until the concrete of second of cloth reaches existing without slump
The hardness of elephant；Lower mould 2 is moved to the lower section of the 3rd distribution device 33 by automatic conveyor and imitated after second of cloth shaping
Stone cloth；After the completion of third time cloth, lower mould 2 is moved to the lower section of the 3rd hydraulic means 23, vacuum row by automatic conveyor
Water system 10 is started working, and the 3rd hydraulic means 23 equipped with mould 104 on the second surface layer starts to push, until moulding pressure and plus
The pressure time reaches setting value, and moulding pressure and pressing time set according to product specification size and charge ratio；In the present embodiment
Imitative stone railing roofbolt specification be 1200mm*200mm*200mm, the specification for product maximum appearance profile estimation chi
Very little, moulding pressure is 800~1000T, and pressing time is 6~10s, preferably moulding pressure 850T, pressing time 8s；Pressurize into
After type, lower mould 2 departs from product, and product is held and product is transported into automatic conveying device while overturning by stacking sucker 40
50, product is transported to assembling point by automatic conveying device 50, and stacking sucker 40 sets back.The present embodiment preferably, in cloth
Or during low-pressure drainage system work, there is bobbing machine work to ensure that product is uniform.
The advantage prepared using the device is can be at most while carry out the preparation of 6 products, and preparation efficiency is high.When
So, the workbench of the device is not limited to circle, and the shape of other closings can also be realized, circle is preferred forms.In addition,
Imitative stone kerbstone in embodiment 1 can also be prepared using similar device, and difference is, prepares the Zhong Fangshi roads of embodiment 1
Kerb only needs to two distribution devices and two hydraulic means, can also use the device simultaneously for multiple cloth, more once
Cloth just many one group of distribution devices and hydraulic means, principle is the same, process lie also in cloth and pressurization operation number, principle one
Sample, is repeated no more.
Embodiment 4
The present embodiment provides a kind of imitative stone balustrade plate preparation method, and the balustrade panel includes concrete substrate and imitative stone surface layer,
And during all surface of the balustrade panel is imitative stone, the present embodiment, as shown in figure 14, prepare the balustrade panel includes balustrade panel structure
Following steps：
Step one：Mould is determined according to the structure and imitative stone surface layer number of required manufacture balustrade panel, the mould is divided into mould
With lower mould 2；The lower mould is connected provided with vacuum drainage mouthful 3, vacuum drainage mouthful 3 with low-pressure drainage system；The upper mould is divided into
Mould 103 on one surface layer, on matrix on the surface layer of mould 102 and second on mould 104, second surface layer mould 104 provided with vacuum drainage mouthful
3, vacuum drainage mouthful 3 is connected with low-pressure drainage system, and the upper mould is placed in the top mold frame of hydraulic means；In the present embodiment, the
The structure of mould 103 such as Figure 15 on one surface layer（a）、15（b）With 15（c）It is shown, the structure of mould 102 such as Figure 16 on matrix（a）、16
（b）With 16（c）It is shown, the structure of mould 104 such as Figure 17 on the second surface layer（a）、17（b）With 17（c）Shown, the structure of lower mould 2 is such as
Figure 18（a）, Figure 18（b）And Figure 18（c）It is shown；
Step 2：First time cloth is carried out, imitative stone cloth is carried out in lower mould 2；
Step 3：Low-pressure drainage system is started working after the completion of first time cloth, is then equipped with mould 103 on the first surface layer
Hydraulic means starts to push, until the imitative stone of first time cloth reaches the hardness without slump phenomenon, such as Figure 19（a）It is shown；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould 2 on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic pressure of mould 102 on matrix
Device starts to push, until the concrete of second of cloth reaches the hardness without slump phenomenon, such as Figure 19（b）It is shown；
Step 6：Third time cloth is carried out, imitative stone cloth is carried out in lower mould 2 on the basis of step 5；
Step 7：Low-pressure drainage system is started working after the completion of third time cloth, is then equipped with mould 104 on the second surface layer
Hydraulic means starts to push, until moulding pressure and pressing time reach setting value, moulding pressure and pressing time are according to product
Specification and charge ratio setting, such as Figure 19（c）Shown, the specification of the imitative stone balustrade plate in the present embodiment is 1200mm*
1000mm*200mm, the specification is the estimation size of the maximum appearance profile of product, and moulding pressure is 800~1400T, plus
The pressure time is 8~14s, preferably moulding pressure 1200T, pressing time 12s；
Step 8：After the shaping of third time cloth, lower mould 2 departs from product.
The present embodiment preferably, carries out adding bar construction during concrete distributing, to strengthen product in the step 4
Intensity.
The present embodiment preferably, on first surface layer on mould or matrix mould provided with vacuum drainage mouthful, vacuum drainage mouthful with
Low-pressure drainage system is connected.
The present embodiment preferably, in the step 2 or step 4 or step 6 during cloth, there is vibration machine vibration, increase
Flowing so that the cloth in lower mould is more uniform.
The present embodiment preferably, when low-pressure drainage system works in the step 3 or step 5 or step 7, has and shaken
Motivation is vibrated, increase flowing, further such that the material in lower mould is more uniform.
Preferably, the imitative stone is granite or marble or color concrete or color stone to the present embodiment.
The present embodiment preferably, also comprises the following steps：
Step 9：Surface polishing, Shot Blasting are carried out to the product being stripped in step 8.
During stone balustrade plate imitative according to the method manufacture of the present embodiment, Fig. 5 in similar embodiment 1 can be used（a）Device, with
Unlike in embodiment 1, the device of the present embodiment need to set 3 hydraulic means, and the top mold frame of 3 hydraulic means is respectively provided with
Mould 103 on first surface layer, on matrix on the surface layer of mould 102 and second in mould 104, process compared to embodiment 1 it is also that many steps imitate stone
Cloth and the second surface layer on mould 104 compacting, here is omitted.
During stone balustrade plate imitative according to the method manufacture of the present embodiment, Fig. 5 in similar embodiment 1 can be also used（b）Device,
Unlike embodiment 1, the upper mould lift-sliding storage space device 70 in the device of the present embodiment is provided with 3 upper mould storage spaces,
Respectively the first storage space, the second storage space and the 3rd storage space, mould 103, the surface layer of mould 102 and second on matrix on the first surface layer
In the placement and replacing of mould 104, process compared to embodiment 1 be also the replacing of mould 104 on many surface layers of a step second, many steps imitate stone
Cloth and many surface layers of a step second on mould 104 compacting, here is omitted.
During stone balustrade plate imitative according to the method manufacture of the present embodiment, such as Fig. 5 can be also used（d）Shown device, including circle
Shape workbench, low-pressure drainage system 10, stacking sucker 40 and automatic conveying device 50, the circular table, which is provided with, supplies lower mould 2
Being set up successively above mobile automatic conveyor, circular table has the first distribution device 31, the first hydraulic means 21, second
Distribution device 32, the second hydraulic means 22, the 3rd distribution device 33, the 3rd hydraulic means 23, the first distribution device 31, the second cloth
Expect that the distribution device 33 of device 32 and the 3rd is provided with mixer 30, the first distribution device 31 and the 3rd distribution device 33 equipped with imitative stone
Concrete material, the first hydraulic means 21, the second hydraulic means 22 and the 3rd hydraulic pressure dress are housed in material, the second distribution device 32
Mould 103 on the first surface layer is respectively equipped with the top mold frame for putting 23, mould 104, stacking sucker 40 on the surface layer of mould 102 and second on matrix
The side of the 3rd hydraulic means 23 is arranged on automatic conveying device 50, and low-pressure drainage system 10 is by vacuum drainage mouth respectively with
Mould 104 is connected on the surface layer of mould 2 and second, it is preferable that low-pressure drainage system 10 by vacuum drainage mouth also with mould on matrix 102 and
Mould 103 is connected on first surface layer.
In the imitative stone balustrade plate of manufacture, lower mould 2 carries out imitative stone cloth below the first distribution device 31；First time cloth
After the completion of, lower mould 2 is moved to the lower section of the first hydraulic means 21 by automatic conveyor, and low-pressure drainage system 10 is started working,
The first hydraulic means 21 equipped with mould 103 on the first surface layer starts to push, until the imitative stone of first time cloth reaches existing without slump
The hardness of elephant；Lower mould 2 is moved to the lower section of the second distribution device 32 by automatic conveyor and mixed after the shaping of first time cloth
Solidifying handwoven cloth material, the present embodiment preferably, bar construction is added in concrete distributing, to strengthen the intensity of product；Second of cloth
After the completion of material, lower mould 2 is moved to the lower section of the second hydraulic means 22 by automatic conveyor, and low-pressure drainage system 10 starts work
Make, the second hydraulic means 22 equipped with mould on matrix 102 starts to push, until the concrete of second of cloth reaches existing without slump
The hardness of elephant；Lower mould 2 is moved to the lower section of the 3rd distribution device 33 by automatic conveyor and imitated after second of cloth shaping
Stone cloth；After the completion of third time cloth, lower mould 2 is moved to the lower section of the 3rd hydraulic means 23, vacuum row by automatic conveyor
Water system 10 is started working, and the 3rd hydraulic means 23 equipped with mould 104 on the second surface layer starts to push, until moulding pressure and plus
The pressure time reaches setting value, and moulding pressure and pressing time set according to product specification size and charge ratio；In the present embodiment
Imitative stone balustrade plate specification be 1200mm*1000mm*200mm, the specification for product maximum appearance profile estimation
Size, moulding pressure is 800~1400T, and pressing time is 8~14s, preferably moulding pressure 1200T, pressing time 12s；Plus
After molded, lower mould 2 departs from product, and product is held and product is transported into automatic transport dress while overturning by stacking sucker 40
50 are put, product is transported to assembling point by automatic conveying device 50, stacking sucker 40 sets back.The present embodiment preferably, in cloth
When material or low-pressure drainage system work, there is bobbing machine work to ensure that product is uniform.
The advantage prepared using the device is can be at most while carry out the preparation of 6 products, and preparation efficiency is high.When
So, the workbench of the device is not limited to circle, and the shape of other closings can also be realized, circle is preferred forms.In addition,
Imitative stone kerbstone in embodiment 1 can also be prepared using similar device, and difference is, prepares the Zhong Fangshi roads of embodiment 1
Kerb only needs to two distribution devices and two hydraulic means, can also use the device simultaneously for multiple cloth, more once
Cloth just many one group of distribution devices and hydraulic means, process lie also in cloth and pressurization operation number, principle is the same, no longer goes to live in the household of one's in-laws on getting married
State.
Herein it should be noted that above example is only to list the imitative stone composite concrete products using the present invention
The specific product of preparation method manufacture, is preferably to explain the present invention, and its non-limiting protection domain, with the method for the present invention
Go to produce the road of the product, such as kerbstone in the imitative stone face of 3 and the above, other geometries or fancy of other structures shape
Hinder ball, rail post and balustrade panel, according to specific geometry and the difference of imitative stone face number, the mould pattern taken is different,
And the number of upper mould is also not limited to 2 or 3, when the part with complicated structure is manufactured, also occur 4 or even more
Upper mould, the production method of every use this method or this method principle idea, should also fall within the scope and spirit of the invention.
Claims (14)
1. a kind of preparation method of imitative stone composite concrete products, the imitative stone composite concrete products include concrete substrate and imitative
Stone surface layer, and at least two faces of the imitative stone composite concrete products are imitative stone, it is characterised in that：Comprise the following steps：
Step one：Mould, the mould are determined according to the structure and imitative stone surface layer number of the imitative stone composite concrete products of required manufacture
It is divided into upper die and lower die, lower mould can be moved freely by the mobile device on production line under each station；The lower mould is provided with true
The idle discharge mouth of a river, vacuum drainage mouthful is connected with low-pressure drainage system；The upper mould is divided on surface layer mould, described matrix on mould and matrix
Upper mould is connected provided with vacuum drainage mouthful, vacuum drainage mouthful with low-pressure drainage system, and the upper mould is placed in the top mold frame of hydraulic means
On；
Step 2：First time cloth is carried out, lower mould, which is automatically moved into below first step material device in lower mould, carries out imitative stone cloth；
Step 3：After the completion of first time cloth, lower mould is moved to below the first hydraulic means, and low-pressure drainage system is started working,
The first hydraulic means for being then equipped with mould on surface layer starts to push, until the imitative stone of first time cloth is reached without the hard of slump phenomenon
Degree；
Step 4：Second of cloth is carried out, concrete distributing is carried out in lower mould on the basis of step 3；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic means of mould on matrix and is opened
Beginning pushes, until moulding pressure and pressing time reach setting value；
Step 6：After second of cloth shaping, lower mould departs from product, and product is held and while overturn product by stacking sucker
Automatic conveying device is transported to, product is transported to assembling point by automatic conveying device.
2. the preparation method of imitative stone composite concrete products according to claim 1, it is characterised in that：In the step 4
Bar construction is added during middle progress concrete distributing.
3. the preparation method of imitative stone composite concrete products according to claim 1, it is characterised in that：Mould on the surface layer
Provided with vacuum drainage mouthful, vacuum drainage mouthful is connected with low-pressure drainage system.
4. the preparation method of imitative stone composite concrete products according to claim 1, it is characterised in that：In the step 2
Or in step 4 during cloth, there is vibration machine vibration.
5. the preparation method of imitative stone composite concrete products according to claim 1, it is characterised in that：In the step 3
Or have vibration machine vibration during low-pressure drainage system work in step 5.
6. the preparation method of imitative stone composite concrete products according to claim 1, it is characterised in that：The imitative Shi Weihua
Gang Yan or marble or color concrete or color stone.
7. the preparation method of the imitative stone composite concrete products according to any one of claim 1-6, it is characterised in that：Also
Comprise the following steps：Step 7：Surface polishing, Shot Blasting are carried out to the product being stripped in step 6.
8. a kind of preparation method of imitative stone composite concrete products, the imitative stone composite concrete products include concrete substrate and imitative
Stone surface layer, and at least two faces of the imitative stone composite concrete products are imitative stone, it is characterised in that：Comprise the following steps：
Step one：Mould, the mould are determined according to the structure and imitative stone surface layer number of the imitative stone composite concrete products of required manufacture
It is divided into upper die and lower die, lower mould can be moved freely by the mobile device on production line under each station；The lower mould is provided with true
The idle discharge mouth of a river, vacuum drainage mouthful is connected with low-pressure drainage system；The upper mould is divided into mould on the first surface layer, mould and second on matrix
Mould is provided with vacuum drainage mouthful on mould on surface layer, second surface layer, and vacuum drainage mouthful is connected with low-pressure drainage system, the upper mould
It is placed in the top mold frame of hydraulic means；
Step 2：First time cloth is carried out, lower mould is automatically moved into below first step material device, imitative stone cloth is carried out in lower mould
Material；
Step 3：Lower mould is moved to below the first hydraulic means by automatic conveyor, and vacuum is arranged after the completion of first time cloth
Water system is started working, and the first hydraulic means for being then equipped with mould on the first surface layer starts to push, until first time cloth is imitative
Stone reaches the hardness without slump phenomenon；
Step 4：Lower mould is moved to below the second distribution device by automatic conveyor after the shaping of first time cloth carries out second
Secondary cloth, concrete distributing is carried out on the basis of step 3 in lower mould；
Step 5：Low-pressure drainage system is started working after the completion of second of cloth, is then equipped with the hydraulic means of mould on matrix and is opened
Beginning pushes, until the concrete of second of cloth reaches the hardness without slump phenomenon；
Step 6：Third time cloth is carried out, imitative stone cloth is carried out in lower mould on the basis of step 5；
Step 7：Low-pressure drainage system is started working after the completion of third time cloth, is then equipped with the hydraulic pressure dress of mould on the second surface layer
Put and start to push, until moulding pressure and pressing time reach setting value；
Step 8：After the shaping of third time cloth, lower mould departs from product, and product is held and while overturn product by stacking sucker
Automatic conveying device is transported to, product is transported to assembling point by automatic conveying device, and stacking sucker sets back.
9. the preparation method of imitative stone composite concrete products according to claim 8, it is characterised in that：In the step 4
Bar construction is added during middle progress concrete distributing.
10. the preparation method of imitative stone composite concrete products according to claim 8, it is characterised in that：First face
Mould is provided with vacuum drainage mouthful on mould or matrix on layer, and vacuum drainage mouthful is connected with low-pressure drainage system.
11. the preparation method of imitative stone composite concrete products according to claim 8, it is characterised in that：In the step
Two or step 4 or step 6 in cloth when, have vibration machine vibration.
12. the preparation method of imitative stone composite concrete products according to claim 8, it is characterised in that：In the step
Three or step 5 or step 7 in low-pressure drainage system work when, have vibration machine vibration.
13. the preparation method of imitative stone composite concrete products according to claim 8, it is characterised in that：The imitative stone is
Granite or marble or color concrete or color stone.
14. the preparation method of the imitative stone composite concrete products according to any one of claim 8-13, it is characterised in that：
Also comprise the following steps：Step 9：Surface polishing, Shot Blasting are carried out to the product being stripped in step 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510759203.3A CN105437356B (en) | 2015-11-10 | 2015-11-10 | A kind of preparation method of imitative stone composite concrete products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510759203.3A CN105437356B (en) | 2015-11-10 | 2015-11-10 | A kind of preparation method of imitative stone composite concrete products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105437356A CN105437356A (en) | 2016-03-30 |
| CN105437356B true CN105437356B (en) | 2017-10-31 |
Family
ID=55548216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510759203.3A Active CN105437356B (en) | 2015-11-10 | 2015-11-10 | A kind of preparation method of imitative stone composite concrete products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105437356B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113771190B (en) * | 2021-07-06 | 2022-10-04 | 福建群峰机械有限公司 | Stone imitation machine for manufacturing double-layer stone imitation brick and manufacturing method of double-layer stone imitation brick |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11188710A (en) * | 1997-12-26 | 1999-07-13 | Kei:Kk | Method for molding concrete block with surface layer and its form |
| CN1312152A (en) * | 2001-04-10 | 2001-09-12 | 邹德刚 | Color concrete product and its mold |
| CN1393326A (en) * | 2001-06-25 | 2003-01-29 | 王杏林 | Former for building block with complex surface layer |
| CN2685049Y (en) * | 2003-06-11 | 2005-03-16 | 臧宝华 | Vibrating and pressing forming machine secondary distributing device |
| CN102416659A (en) * | 2010-09-28 | 2012-04-18 | 北京仁创铸造有限公司 | Die for producing composite water permeable bricks |
| CN104016648A (en) * | 2014-04-28 | 2014-09-03 | 江苏向利防静电装饰材料有限公司 | High-density gypsum fiberboard and production technique thereof |
| CN104552596A (en) * | 2015-01-09 | 2015-04-29 | 北京瑞图科技发展有限公司 | High-compactness concrete product molding machine |
-
2015
- 2015-11-10 CN CN201510759203.3A patent/CN105437356B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11188710A (en) * | 1997-12-26 | 1999-07-13 | Kei:Kk | Method for molding concrete block with surface layer and its form |
| CN1312152A (en) * | 2001-04-10 | 2001-09-12 | 邹德刚 | Color concrete product and its mold |
| CN1393326A (en) * | 2001-06-25 | 2003-01-29 | 王杏林 | Former for building block with complex surface layer |
| CN2685049Y (en) * | 2003-06-11 | 2005-03-16 | 臧宝华 | Vibrating and pressing forming machine secondary distributing device |
| CN102416659A (en) * | 2010-09-28 | 2012-04-18 | 北京仁创铸造有限公司 | Die for producing composite water permeable bricks |
| CN104016648A (en) * | 2014-04-28 | 2014-09-03 | 江苏向利防静电装饰材料有限公司 | High-density gypsum fiberboard and production technique thereof |
| CN104552596A (en) * | 2015-01-09 | 2015-04-29 | 北京瑞图科技发展有限公司 | High-compactness concrete product molding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105437356A (en) | 2016-03-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100463788C (en) | Material distribution method of marbling imitated ceramic brick and material distribution equipment | |
| CN2846082Y (en) | Material dispensing device for ceramic brick simulating marble line | |
| CN103612319B (en) | Chained block forming machine | |
| CN107226662A (en) | A kind of large dosage heavy blast furnace slag complex sand base water-permeable brick and its high efficiency preparation method | |
| CN211104585U (en) | Forming equipment of imitative stone material type curb of cement base | |
| CN110385771B (en) | Method for continuously forming high-strength concrete product by six stations through wet process | |
| CN210679114U (en) | Six station shaping high-strength concrete goods equipment of wet process | |
| CN105437356B (en) | A kind of preparation method of imitative stone composite concrete products | |
| CN202482730U (en) | Permeable brick | |
| CN206011391U (en) | The curb manufacture mould of reinforcing bar can be filled in a kind of inside | |
| CN109910160A (en) | A kind of bed die perforation guide hole water-permeable brick and preparation method thereof | |
| CN111231067A (en) | Cement product mould platform and method for producing cement product by using mould platform | |
| CN202809431U (en) | Road-edge stone | |
| CN101450848A (en) | Formula of cement wood-like sheet and production method | |
| CN203293351U (en) | Combined die | |
| CN211034416U (en) | Conveying and stacking device for cement-based stone-like road edge stones | |
| CN207290997U (en) | A kind of equipment of polymer composite water-permeable brick production | |
| CN210679070U (en) | Special mould for producing high-strength concrete product by wet method | |
| CN209521038U (en) | A kind of macromolecule sand base composite water permeable brick production equipment | |
| CN101634182B (en) | Decorative brick and preparation method thereof | |
| CN2500458Y (en) | Plastic mould for producing concrete prefab | |
| CN207215556U (en) | A kind of pervious concrete specimen molding device | |
| CN110067171A (en) | A kind of water penetration anti-settling road and its construction method | |
| CN207415663U (en) | A kind of extra quality formula installation apparatus | |
| CN109607182A (en) | A kind of water-permeable brick fast removal device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |