CN1311989C - Production method of imitation polished natural marble - Google Patents
Production method of imitation polished natural marble Download PDFInfo
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- CN1311989C CN1311989C CNB200310112140XA CN200310112140A CN1311989C CN 1311989 C CN1311989 C CN 1311989C CN B200310112140X A CNB200310112140X A CN B200310112140XA CN 200310112140 A CN200310112140 A CN 200310112140A CN 1311989 C CN1311989 C CN 1311989C
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- slurry
- mill base
- base
- mud
- cloth
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000004579 marble Substances 0.000 title claims abstract description 23
- 239000002002 slurry Substances 0.000 claims abstract description 41
- 239000000919 ceramic Substances 0.000 claims abstract description 7
- 239000004576 sand Substances 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 37
- 238000007569 slipcasting Methods 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 14
- 238000005498 polishing Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 239000011449 brick Substances 0.000 claims description 6
- 238000001354 calcination Methods 0.000 claims description 6
- 238000007688 edging Methods 0.000 claims description 6
- 238000003672 processing method Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000001694 spray drying Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000007903 penetration ability Effects 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000007704 transition Effects 0.000 abstract 1
- 239000002928 artificial marble Substances 0.000 description 7
- 208000037656 Respiratory Sounds Diseases 0.000 description 3
- 230000036548 skin texture Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- XFBXDGLHUSUNMG-UHFFFAOYSA-N alumane;hydrate Chemical compound O.[AlH3] XFBXDGLHUSUNMG-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The present invention relates to a production method of imitation-polished natural marble, which comprises the following steps: step 1, raw ores, such as ceramic sand, mud, etc., are mixed according to a certain proportion and are ground into slurry by a wet-type ball grinder; step 2, the slurry is shaped and treated by color paste to obtain slurry blanks on which the color paste is distributed; step 3, the slurry blanks on which the color paste is distributed are orderly placed at the front of a kiln to be dried and are fired in the kiln; outside of the kin, the slurry blanks are polished, and the edge grinding is carried out for the slurry blanks. The method has the technical scheme that the color paste is distributed on the slurry for forming the slurry blanks on a production line, so that the characteristics of good flowability, strong penetration ability and good transition performance of the color paste are utilized effectively to make the color paste sufficiently penetrated into the slurry to form small texture effects which are similar to that of nature marble; thereby, the imitation-polished natural marble is similar to the natural marble and has the advantages of natural and fluent line, good texture and low production cost. Various methods can be used for shaping and carrying out color paste distribution for the slurry, so that the imitation-polished natural marble has the advantages of diversified structure and enhancement of a lifelike effect.
Description
Technical field
The present invention relates to a kind of production method of artificial marble, particularly a kind of production method of imitative polishing natural marble.
Background technology
Artificial marble is a kind of New Building Materials that come out newly developed in recent years.The general production method that adopts as shown in Figure 1 of present known artificial marble, and for improving the decorative effect of its finished product, satisfy the decoration requirement of user to artificial marble, existing parian is on production technology, especially on the distributing mode of press device and ooze flower, stamps etc. are technical, be gradually improved through continuous improvement, but owing to all be serve as to suppress medium in its forming method with powder (comprising super fine), and there is mobile difference in powder itself and is oozing flower, the shortcoming of transitional difference in the printing technique, cause the finished product produced in skin texture, aspects such as lines and brick face texture and natural marble differ greatly, and influence its decorative effect.As number of patent application 98125703 disclosed a kind of artificial marble of Chinese patent and production method thereof, characteristics such as although its artificial marble of producing has acid and alkali-resistance, do not absorb water and texture is sparkling and crystal-clear, but because it is to adopt aluminium hydrate powder to carry out garland and toner is sprayed at product surface aborning in process, it promptly is the compacting medium with the powder, because of there is aforesaid shortcoming in powder itself, so that the skin texture and the lines of its finished product are difficult to form natural and tripping effect, therefore can't satisfy consumers in general's demand.
Summary of the invention
The objective of the invention is to solve above-mentioned existing problems, a kind of production method that produces good looking appearance, lines are natural and tripping, true to nature, texture is good, production cost is low imitative polishing natural marble is provided, and this production method row simple to operate, easy.
Technical scheme of the present invention is achieved in that
A kind of production method of imitative polishing natural marble is characterized in may further comprise the steps:
1., raw ores such as ceramic sand, mud are mixed by a certain percentage through wet ball mill make slurry;
2., described slurry is carried out moulding and extrudes the mud base that processing that cloth pulp grinder or tubulose slip casting machine carry out the cloth mill base obtains being furnished with mill base with the tubulose multitube that can form tubular flow;
3., the described mud base that is furnished with mill base is placed in regular turn carry out carrying out in drying, the kiln calcination, kiln before the kiln and polish outward and edging.
Its finished product structure is various in order to make, profile is more true to nature in the natural marble of various structures, and simple to operate, easy row, above-mentioned slurry being carried out the processing method of moulding and cloth mill base can set arbitrarily as required, as can be with slurry and mill base be respectively charged into the tubulose multitube extrude in cloth pulp grinder or the tubulose slip casting machine and utilize this multitube extrude cloth pulp grinder or tubulose slip casting machine with as described in slurry and mill base be discharged into the mud base that is shaped to band entire body mill base on the bearing plate made from high-temperature refractory with mold; Also can be earlier the spray-dried tower of above-mentioned slurry to be made powder, utilize automatic brick machine that powder is pressed into the mud base again, be further to reduce its difficulty of processing this moment, can carry out biscuiting to the mud base earlier, and then use device has the tubulose multitube of mill base to extrude the cloth pulp grinder or the tubulose slip casting machine is discharged into described mill base the mud base that is shaped on the mud base with a color paste layer.
The present invention is by utilizing the method for the slurry increase that is used for moulding being carried out the cloth mill base on production line, effectively utilize the good fluidity of mill base, the characteristic that penetrating power is strong, transitional good, make mill base can penetrate into the tiny textural effect that forms in the slurry on the similar natural marble fully, thereby make its finished product exactly like natural marble, and its lines are natural and tripping, texture good, production cost is low.And owing to the processing method of slurry being carried out moulding and cloth mill base is varied, make the structure variation more of its finished product, further strengthened its vivid effect, solved existing parian effectively in aspects such as skin texture, lines and texture and problem such as natural marble differs greatly, decorative effect is relatively poor.Carry out the cloth slurry owing to the present invention utilizes existing tubulose multitube to extrude equipment such as cloth pulp grinder or tubulose slip casting machine simultaneously, both made it operate more simply, easily go, make its finished product profile more attractive in appearance, true to nature again.
The present invention is further illustrated below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is the flow sheet of existing artificial marble;
Fig. 2 is the flow sheet of embodiment of the invention I, IV;
Fig. 3 is the flow sheet of embodiment of the invention III;
Schematic diagram when Fig. 4 extrudes cloth pulp grinder realization cloth slurry for multitube of the present invention;
Fig. 5 is a slip casting machine of the present invention schematic diagram when realizing the cloth slurry.
The specific embodiment
As shown in Figures 2 and 3, the production method of imitative polishing natural marble of the present invention may further comprise the steps:
1., raw ores such as ceramic sand, mud are mixed by a certain percentage through wet ball mill make slurry;
2., described slurry is carried out moulding and extrudes the mud base that processing that cloth pulp grinder or tubulose slip casting machine carry out the cloth mill base obtains being furnished with mill base with the tubulose multitube that can form tubular flow;
3., the described mud base that is furnished with mill base is placed in regular turn carry out carrying out in drying, the kiln calcination, kiln before the kiln and polish outward and edging.
For making its finished product structure variation, profile more true to nature in various natural marbles, and simple to operate, easy row, as Fig. 4 and shown in Figure 5, above-mentioned slurry being carried out the processing method of moulding and cloth mill base can set arbitrarily as required, as can be with above-mentioned slurry and mill base be respectively charged into the tubulose multitube extrude in cloth pulp grinder 1 or the tubulose slip casting machine 3 and utilize this multitube extrude cloth pulp grinder 1 or tubulose slip casting machine 3 together with as described in slurry and mill base be discharged into and be shaped to the mud base 5 that is furnished with the entire body mill base on the bearing plate made from high-temperature refractory with mold; Also can be earlier the spray-dried tower of described slurry to be made powder, utilize automatic brick machine that powder is pressed into the mud base again, and then use device has the tubulose multitube of mill base to extrude cloth pulp grinder 1 or tubulose slip casting machine 3 described mill base is discharged into to be shaped on the mud base is furnished with the mud base 5 that a thickness is the color paste layer of 0.1～15mm, and the concrete thickness of color paste layer is decided according to the thickness of mud base and user's requirement, it is thick to be generally 5.0～8.0mm, and its optimum thickness is 6.0mm.Be further to reduce its difficulty of processing this moment, can carry out biscuiting to the mud base earlier before the cloth color paste layer.Wherein the parameter of above-mentioned mill base is: water content is 10～50%, and fineness content is 0.01～2%, and flowability is 1～20 second, and proportion is 0.8～2.5.As shown in Figure 4, above-mentioned multitube is extruded the tubulose pulp distributor that cloth pulp grinder 1 comprises the mill base pipe 11 that is used for the device mill base that is longitudinally set with two or more in it, can be during use in 11 li mill bases that install different colours respectively of each mill base pipe, after each mill base flows out respectively from body 11, be distributed in the diverse location formation different pattern shape on the mud base face and interpenetrate and form different texture wire to mud base the inside, reach the texture color that more imitates out natural marble to the life, this equipment need generally to be applied to forming the situation of multiple color wire on the mud base face or be used for imitative some crackle shape lines that polish on the natural marble.。As shown in Figure 6, above-mentioned tubulose slip casting machine 3 comprise the mill base pipe that closes up in a bottom and be used for regularly, the quantitative control device of mill base, can come the pattern of some crackle shape lines on the imitative polishing natural marble or various difformity, different colours during use by 3 pairs of mud bases fixed points of one or more slip casting machine color spray slurry.
Example I: as Fig. 2 and shown in Figure 4, with ceramic sand, raw ores such as mud are made slurry through wet ball mill by a certain percentage, spray-dried again tower is made powder, by automatic brick machine powder is pressed into the mud base then, and biscuiting in kiln, utilize the multitube that different mill bases are housed respectively in it to extrude the color paste layer of cloth pulp grinder 1 cloth one thick 0.1～15mm of being on the mud base 5 after the biscuiting again, it is the color paste layer of 6mm that present embodiment adopts cloth one thick, carries out drying before being placed on kiln more in regular turn, carry out calcination in the kiln, kiln polishes outward and edging and obtain being furnished with on it imitative polishing natural marble of multiple color lines.
Example II: as shown in Figures 3 and 4, raw ores such as ceramic sand, mud are made slurry through wet ball mill by a certain percentage, this slurry and mill base being respectively charged into multitube extrudes in each mill base pipe 11 on the cloth pulp grinder 1 again, and make the mud base 5 that is furnished with the entire body mill base on the production line it being covered with on the bearing plate of mold its below and that make with high-temperature refractory, in regular turn this mud base 5 is placed operation such as calcination in dry before the kiln, the kiln, kiln polish, edging more outward and obtain being furnished with on it imitative polishing natural marble of entire body lines.
EXAMPLE III: as Fig. 2 and shown in Figure 5, raw ores such as ceramic sand, mud are made slurry through wet ball mill by a certain percentage, make powder through spray drying tower again, be pressed into mud base 5 by automatic brick machine, through biscuiting, utilize then that device has several the slip casting machines 3 of single mill base respectively the mill base fixed point to be sprayed on the mud base face in it, be placed on operation such as dry before the kiln, the interior calcination of kiln, kiln are polished, edging more successively outward and obtain being furnished with on it imitative polishing natural marble of crackle shape lines.
Claims (9)
1, a kind of production method of imitative polishing natural marble is characterized in that it may further comprise the steps:
1., raw ores such as ceramic sand, mud are mixed by a certain percentage through wet ball mill make slurry;
2., described slurry is carried out moulding and extrudes the mud base that processing that cloth pulp grinder or tubulose slip casting machine carry out the cloth mill base obtains being furnished with mill base with the tubulose multitube that can form tubular flow;
3., the mud base of described band mill base is placed in regular turn carry out carrying out in drying, the kiln calcination, kiln before the kiln and polish outward and edging.
2, production method according to claim 1 is characterized in that the processing method of described slurry being carried out moulding and cloth mill base is: described slurry and mill base are respectively charged into the tubulose multitube extrude in cloth pulp grinder or the tubulose slip casting machine and utilize this multitube to extrude the cloth pulp grinder or the tubulose slip casting machine together is discharged into the mud base that is shaped to cloth entire body mill base on the bearing plate made from high-temperature refractory with mold with described slurry and mill base.
3, production method according to claim 1, it is characterized in that the processing method of described slurry being carried out moulding and cloth mill base is: earlier above-mentioned slurry is made powder through spray drying tower, utilize automatic brick machine that described powder is pressed into the mud base, and then use device there is the tubulose multitube of mill base to extrude cloth pulp grinder or tubulose slip casting machine described mill base is discharged into is shaped to the mud base that is furnished with a color paste layer on it on the mud base.
4, production method according to claim 3 after it is characterized in that above-mentioned slurry is pressed into the mud base, is carried out biscuiting to above-mentioned mud base earlier, and then is carried out the step of cloth mill base.
5, according to claim 1 or 2 or 3 or 4 described production methods, it is characterized in that the parameter of above-mentioned mill base is:
Water content: 10～50% fineness content: 0.01～2%
Mobile: 1～20 second proportion: 0.8～2.5
6,, it is characterized in that above-mentioned is to be furnished with the color paste layer that a thickness is 0.1～15mm on the mud base at mud grey cloth one color paste layer according to claim 3 or 4 described production methods.
7, production method according to claim 6 is characterized in that it is the color paste layer of 5.0～8.0mm that above-mentioned mud grey cloth is had a thickness, and the optimum thickness of this color paste layer is 6.0mm.
8, according to claim 1 or 2 or 3 or 4 described production methods, it is characterized in that above-mentioned multitube extrude the cloth pulp grinder comprise the tubulose pulp distributor of the mill base pipe that is used for the device mill base that is longitudinally set with two or more in it and be used for regularly, the quantitative control device of mill base.
9, according to claim 1 or 2 or 3 or 4 described production methods, it is characterized in that above-mentioned tubulose slip casting machine comprise the mill base pipe that closes up in its bottom and be used for regularly, the quantitative control device of mill base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200310112140XA CN1311989C (en) | 2003-11-17 | 2003-11-17 | Production method of imitation polished natural marble |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200310112140XA CN1311989C (en) | 2003-11-17 | 2003-11-17 | Production method of imitation polished natural marble |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1544262A CN1544262A (en) | 2004-11-10 |
| CN1311989C true CN1311989C (en) | 2007-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200310112140XA Expired - Fee Related CN1311989C (en) | 2003-11-17 | 2003-11-17 | Production method of imitation polished natural marble |
Country Status (1)
| Country | Link |
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| CN (1) | CN1311989C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101096112B (en) * | 2006-06-30 | 2011-09-28 | 广东萨米特陶瓷有限公司 | Production method of natural stone texture imitating ceramic wall ground tile |
| CN107053448B (en) * | 2017-05-17 | 2018-05-11 | 德清红朝岗石科技有限公司 | Production technology with texture appearance artificial stone |
| CN107030868B (en) * | 2017-05-17 | 2018-05-11 | 德清红朝岗石科技有限公司 | The production technology of imitative force Kang Shi |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2054458U (en) * | 1989-06-03 | 1990-03-14 | 周学荣 | Cement artificial marble decorating plate |
| CN1048358A (en) * | 1989-06-28 | 1991-01-09 | 南昌航空工业学院 | A kind of manufacture craft of crystalized cement paintings |
| CN1060069A (en) * | 1990-09-18 | 1992-04-08 | 周士启 | Process for making colour marble decorative plate |
| CN2292615Y (en) * | 1996-01-04 | 1998-09-30 | 段河清 | Slurry drop thrower |
| CN1241497A (en) * | 1999-07-08 | 2000-01-19 | 刘爱林 | Making method of stone texture imitating surface of ceramic tile |
| CN1256256A (en) * | 1998-12-07 | 2000-06-14 | 厦门华玉石实业有限公司 | Scagliola and its making process |
| CN2397198Y (en) * | 1999-02-13 | 2000-09-20 | 焦作大学 | Polished glazed facing tile with transparent feeling and contamination-resisting function |
| CN1390712A (en) * | 2001-06-08 | 2003-01-15 | 南海市樵东陶瓷有限公司 | Polished marble tile and its manufacture |
| CN1398705A (en) * | 2001-07-27 | 2003-02-26 | 方可成 | Manufacture of artificial slabstone for building decoration |
-
2003
- 2003-11-17 CN CNB200310112140XA patent/CN1311989C/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2054458U (en) * | 1989-06-03 | 1990-03-14 | 周学荣 | Cement artificial marble decorating plate |
| CN1048358A (en) * | 1989-06-28 | 1991-01-09 | 南昌航空工业学院 | A kind of manufacture craft of crystalized cement paintings |
| CN1060069A (en) * | 1990-09-18 | 1992-04-08 | 周士启 | Process for making colour marble decorative plate |
| CN2292615Y (en) * | 1996-01-04 | 1998-09-30 | 段河清 | Slurry drop thrower |
| CN1256256A (en) * | 1998-12-07 | 2000-06-14 | 厦门华玉石实业有限公司 | Scagliola and its making process |
| CN2397198Y (en) * | 1999-02-13 | 2000-09-20 | 焦作大学 | Polished glazed facing tile with transparent feeling and contamination-resisting function |
| CN1241497A (en) * | 1999-07-08 | 2000-01-19 | 刘爱林 | Making method of stone texture imitating surface of ceramic tile |
| CN1390712A (en) * | 2001-06-08 | 2003-01-15 | 南海市樵东陶瓷有限公司 | Polished marble tile and its manufacture |
| CN1398705A (en) * | 2001-07-27 | 2003-02-26 | 方可成 | Manufacture of artificial slabstone for building decoration |
Non-Patent Citations (1)
| Title |
|---|
| 陶瓷压力注浆工艺对球土的要求 吴勇超，佛山陶瓷，第1期 * |
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| CN1544262A (en) | 2004-11-10 |
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Owner name: FOSHAN LONGZHOU TECHNOLOGY PROMOTION CO., LTD. Free format text: FORMER OWNER: LIU QUNHAI Effective date: 20071207 |
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Effective date of registration: 20071207 Address after: Room 1906, Kapok Mansion, No. 74, Fenjiang Middle Road, Chancheng District, Foshan, Guangdong Patentee after: Foshan dragon boat technology promotion Co., Ltd. Address before: Room 8, building 801, Pingyuan North Street, Chengnan, Chancheng District, Foshan, Guangdong Patentee before: Liu Qunhai |
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Granted publication date: 20070425 Termination date: 20111117 |