CN1544262A - Production method of imitation polished natural marble - Google Patents

Production method of imitation polished natural marble Download PDF

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Publication number
CN1544262A
CN1544262A CNA200310112140XA CN200310112140A CN1544262A CN 1544262 A CN1544262 A CN 1544262A CN A200310112140X A CNA200310112140X A CN A200310112140XA CN 200310112140 A CN200310112140 A CN 200310112140A CN 1544262 A CN1544262 A CN 1544262A
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mill base
base
mud
slurry
cloth
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CNA200310112140XA
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Chinese (zh)
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CN1311989C (en
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刘群海
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Foshan Dragon Boat Technology Promotion Co Ltd
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Individual
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Abstract

The invention is an imitation polished natural marble producing method, and its character: it includes the following steps: mixing ceramic sand, mud and other crude minerals in a certain proportion, and making into slurry by using wet-ball mill, then making molding and mill base distribution treatment on the slurry to obtain the slurry blanks distributed with mill base, then making drying in front of kiln, cauterization in kiln and polishing and milling outside kiln on these blank in sequence. The invention adopts the method of distributing mill base to molded slurry and effectively uses good fluidity, strong permeability and good transiting property of the mill base, to make the mill base able to fully permeate the slurry so as to form the fine-textured effect like natural marble. The finished product is extremely similar to natural marble, and has natural and smooth lines and good quality as well as low production cost. The processing method is diverse, enhancing the vivid effect further.

Description

A kind of production method of imitative polishing natural marble
Technical field
The present invention relates to a kind of production method of artificial marble, particularly a kind of production method of imitative polishing natural marble.
Background technology
Artificial marble is a kind of New Building Materials that come out newly developed in recent years.The general production method that adopts as shown in Figure 1 of present known artificial marble, and for improving the decorative effect of its finished product, satisfy the decoration requirement of user to artificial marble, existing parian is on production technology, especially on the distributing mode of press device and ooze flower, stamps etc. are technical, be gradually improved through continuous improvement, but owing to all be serve as to suppress medium in its forming method with powder (comprising super fine), and there is mobile difference in powder itself and is oozing flower, the shortcoming of transitional difference in the printing technique, cause the finished product produced in skin texture, aspects such as lines and brick face texture and natural marble differ greatly, and influence its decorative effect.As number of patent application 98125703 disclosed a kind of artificial marble of Chinese patent and production method thereof, characteristics such as although its artificial marble of producing has acid and alkali-resistance, do not absorb water and texture is sparkling and crystal-clear, but because it is to adopt aluminium hydrate powder to carry out garland and toner is sprayed at product surface aborning in process, it promptly is the compacting medium with the powder, because of there is aforesaid shortcoming in powder itself, so that the skin texture and the lines of its finished product are difficult to form natural and tripping effect, therefore can't satisfy consumers in general's demand.
Summary of the invention
The objective of the invention is to solve above-mentioned existing problems, a kind of production method that produces good looking appearance, lines are natural and tripping, true to nature, texture is good, production cost is low imitative polishing natural marble is provided, and this production method row simple to operate, easy.
Technical scheme of the present invention is achieved in that
A kind of production method of imitative polishing natural marble is characterized in may further comprise the steps:
1., raw ores such as ceramic sand, mud are mixed by a certain percentage through wet ball mill make slurry;
2., the processing that described slurry is carried out moulding and cloth mill base obtains being furnished with the mud base of mill base;
3., the described mud base that is furnished with mill base is placed in regular turn carry out carrying out in drying, the kiln calcination, kiln before the kiln and polish outward and edging.
Its finished product structure is various in order to make, profile is more true to nature in the natural marble of various structures, and simple to operate, easy row, above-mentioned slurry being carried out the processing method of moulding and cloth mill base can set arbitrarily as required, as can be with slurry and mill base together pack into multitube extrude cloth pulp grinder or bell jar drench in glaze machine or the slip casting machine and utilize this multitube extrude cloth pulp grinder or bell jar drench glaze machine or slip casting machine with as described in slurry and mill base be discharged into the mud base that is shaped to band entire body mill base on the bearing plate made from high-temperature refractory with mold; Also can be earlier the spray-dried tower of above-mentioned slurry to be made powder, utilize automatic brick machine that powder is pressed into the mud base again, be further to reduce its difficulty of processing this moment, can carry out biscuiting to the mud base earlier, and then use device has the multitube of mill base to extrude the cloth pulp grinder or bell jar drenches the glaze machine or slip casting machine is discharged into described mill base the mud base that is shaped on the mud base with a color paste layer.
The present invention is by utilizing the method for the slurry increase that is used for moulding being carried out the cloth mill base on production line, effectively utilize the good fluidity of mill base, the characteristic that penetrating power is strong, transitional good, make mill base can penetrate into the tiny textural effect that forms in the slurry on the similar natural marble fully, thereby make its finished product exactly like natural marble, and its lines are natural and tripping, texture good, production cost is low.And owing to the processing method of slurry being carried out moulding and cloth mill base is varied, make the structure variation more of its finished product, further strengthened its vivid effect, solved existing parian effectively in aspects such as skin texture, lines and texture and problem such as natural marble differs greatly, decorative effect is relatively poor.While had both made simple more, the easy row of its operation because the present invention utilizes existing multitube to extrude the cloth pulp grinder or equipment such as bell jar slip shower or slip casting machine carry out the cloth slurry, made its finished product profile more attractive in appearance, true to nature again.
The present invention is further illustrated below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is the flow sheet of existing artificial marble;
Fig. 2 is the flow sheet of embodiment of the invention I, IV;
Fig. 3 is the flow sheet of embodiment of the invention III;
Schematic diagram when Fig. 4 extrudes cloth pulp grinder realization cloth slurry for multitube of the present invention;
Schematic diagram when Fig. 5 is bell jar slip shower cloth of the present invention slurry;
Fig. 6 is a slip casting machine of the present invention schematic diagram when realizing the cloth slurry.
The specific embodiment
As shown in Figures 2 and 3, the production method of imitative polishing natural marble of the present invention may further comprise the steps:
1., raw ores such as ceramic sand, mud are mixed by a certain percentage through wet ball mill make slurry;
2., the processing that described slurry is carried out moulding and cloth mill base obtains being furnished with the mud base of mill base;
3., the described mud base that is furnished with mill base is placed in regular turn carry out carrying out in drying, the kiln calcination, kiln before the kiln and polish outward and edging.
For making its finished product structure variation, profile is more true to nature in various natural marbles, and it is simple to operate, easily go, as Fig. 4, Fig. 5 and shown in Figure 6, above-mentioned slurry being carried out the processing method of moulding and cloth mill base can set arbitrarily as required, as can be with above-mentioned slurry and mill base together pack into multitube extrude cloth pulp grinder 1 or bell jar drench in glaze machine 4 or the slip casting machine 3 and utilize this multitube extrude cloth pulp grinder 1 or bell jar drench glaze machine 2 or slip casting machine 3 with as described in slurry and mill base be discharged into and be shaped to the mud base 5 that is furnished with the entire body mill base on the bearing plate made from high-temperature refractory with mold; Also can be earlier the spray-dried tower of described slurry to be made powder, utilize automatic brick machine that powder is pressed into the mud base again, and then use device has the multitube of mill base to extrude cloth pulp grinder 1 or bell jar to drench glaze machine 2 or slip casting machine 3 and described mill base is discharged into to be shaped on the mud base is furnished with the mud base 5 that a thickness is the color paste layer of 0.1~15mm, and the concrete thickness of color paste layer is decided according to the thickness of mud base and user's requirement, it is thick to be generally 5.0~8.0mm, and its optimum thickness is 6.0mm.Be further to reduce its difficulty of processing this moment, can carry out biscuiting to the mud base earlier before the cloth color paste layer.Wherein the parameter of above-mentioned mill base is: water content is 10~50%, and fineness content is 0.01~2%, and flowability is 1~20 second, and proportion is 0.8~2.5.As shown in Figure 4, above-mentioned multitube is extruded the tubulose pulp distributor that cloth pulp grinder 1 comprises the mill base pipe 11 that is used for the device mill base that is longitudinally set with two or more in it, can be during use in 11 li mill bases that install different colours respectively of each mill base pipe, after each mill base flows out respectively from body 11, be distributed in the diverse location formation different pattern shape on the mud base face and interpenetrate and form different texture wire to mud base the inside, reach the texture color that more imitates out natural marble to the life, this equipment need generally to be applied to forming the situation of multiple color wire on the mud base face or be used for imitative some crackle shape lines that polish on the natural marble.As shown in Figure 5, above-mentioned bell jar drenches glaze machine 2 and comprises up-small and down-big funnel-form pulp distributor, during use, described mill base can flow out from the outer surface of pulp distributor, be distributed to equably and form large-area color paste layer or ground-coat enamel on the mud base 5, this equipment is mainly used in the situation that needs to spray large-area color paste layer or ground-coat enamel on the brick face.As shown in Figure 6, above-mentioned slip casting machine 3 comprise the mill base pipe that closes up in a bottom and be used for regularly, the quantitative control device of mill base, can come the pattern of some crackle shape lines on the imitative polishing natural marble or various difformity, different colours during use by 3 pairs of mud bases fixed points of one or more slip casting machine color spray slurry.
Example I: as Fig. 2 and shown in Figure 4, with ceramic sand, raw ores such as mud are made slurry through wet ball mill by a certain percentage, spray-dried again tower is made powder, by automatic brick machine powder is pressed into the mud base then, and biscuiting in kiln, utilize the multitube that different mill bases are housed respectively in it to extrude the color paste layer of cloth pulp grinder 1 cloth one thick 0.1~15mm of being on the mud base 5 after the biscuiting again, it is the color paste layer of 6mm that present embodiment adopts cloth one thick, carries out drying before being placed on kiln more in regular turn, carry out calcination in the kiln, kiln polishes outward and edging and obtain being furnished with on it imitative polishing natural marble of multiple color lines.
Example II: as shown in Figure 5, with ceramic sand, raw ores such as mud are made slurry through wet ball mill by a certain percentage, spray-dried again tower is made powder, be pressed into the mud base by automatic brick machine, on production line, starch then by in the bell jar slip shower 2 that mill base is housed in it mud base 5 being carried out cloth, above-mentioned mill base 4 flows out from the outer surface of bell jar slip shower 2, the upper surface that is sprayed on mud base 5 forms the thick color paste layer of 0.1~15mm, it is the color paste layer of 5.0mm that present embodiment adopts cloth one thick, carries out drying before being placed on kiln more in regular turn, carry out calcination in the kiln, kiln polishes outward and edging and obtain being furnished with on it imitative polishing natural marble of shading.
EXAMPLE III: as shown in Figures 3 and 4, raw ores such as ceramic sand, mud are made slurry through wet ball mill by a certain percentage, this slurry and mill base being respectively charged into multitube extrudes in each mill base pipe 11 on the cloth pulp grinder 1 again, and make the mud base 5 that is furnished with the entire body mill base on the production line it being covered with on the bearing plate of mold its below and that make with high-temperature refractory, in regular turn this mud base 5 is placed operation such as calcination in dry before the kiln, the kiln, kiln polish, edging more outward and obtain being furnished with on it imitative polishing natural marble of entire body lines.
EXAMPLE IV: as Fig. 2 and shown in Figure 6, raw ores such as ceramic sand, mud are made slurry through wet ball mill by a certain percentage, make powder through spray drying tower again, be pressed into mud base 5 by automatic brick machine, through biscuiting, utilize then that device has several the slip casting machines 3 of single mill base respectively the mill base fixed point to be sprayed on the mud base face in it, be placed on operation such as dry before the kiln, the interior calcination of kiln, kiln are polished, edging more successively outward and obtain being furnished with on it imitative polishing natural marble of crackle shape lines.

Claims (10)

1, a kind of production method of imitative polishing natural marble is characterized in that it may further comprise the steps:
1., raw ores such as ceramic sand, mud are mixed by a certain percentage through wet ball mill make slurry;
2., the processing that described slurry is carried out moulding and cloth mill base obtains being furnished with the mud base of mill base;
3., the mud base of described band mill base is placed in regular turn carry out carrying out in drying, the kiln calcination, kiln before the kiln and polish outward and edging.
2, production method according to claim 1 is characterized in that the processing method of described slurry being carried out moulding and cloth mill base is: described slurry and mill base are together packed into, and multitube is extruded the cloth pulp grinder or bell jar drenches in glaze machine or the slip casting machine and utilize this multitube to extrude the cloth pulp grinder or bell jar drenches the glaze machine or slip casting machine is discharged into the mud base that is shaped to cloth entire body mill base on the bearing plate made from high-temperature refractory with mold with described slurry and mill base.
3, production method according to claim 1, it is characterized in that the processing method of described slurry being carried out moulding and cloth mill base is: earlier above-mentioned slurry is made powder through spray drying tower, utilize automatic brick machine that described powder is pressed into the mud base, and then use device there is the multitube of mill base to extrude cloth pulp grinder or bell jar to drench glaze machine or slip casting machine and described mill base is discharged into is shaped to the mud base that is furnished with a color paste layer on it on the mud base.
4, production method according to claim 3 after it is characterized in that above-mentioned slurry is pressed into the mud base, is carried out biscuiting to above-mentioned mud base earlier, and then is carried out the step of cloth mill base.
5, according to claim 1 or 2 or 3 or 4 described production methods, it is characterized in that the parameter of above-mentioned mill base is:
Water content: 10~50% fineness content: 0.01~2%
Mobile: 1~20 second proportion: 0.8~2.5
6,, it is characterized in that above-mentioned is to be furnished with the color paste layer that a thickness is 0.1~15mm on the mud base at mud grey cloth one color paste layer according to claim 3 or 4 described production methods.
7, production method according to claim 6 is characterized in that at the mud grey cloth one thickness to be arranged be the color paste layer of 5.0~8.0mm to above-mentioned, and the optimum thickness of this color paste layer is 6.0mm.
8, according to claim 1 or 2 or 3 or 4 described production methods, it is characterized in that above-mentioned multitube extrude the cloth pulp grinder comprise the tubulose pulp distributor of the mill base pipe that is used for the device mill base that is longitudinally set with two or more in it and be used for regularly, the quantitative control device of mill base.
9,, it is characterized in that above-mentioned bell jar drenches the control device that the glaze machine comprises up-small and down-big funnel-form pulp distributor and is used for timing, quantitative mill base according to claim 1 or 2 or 3 or 4 described production methods.
10, according to claim 1 or 2 or 3 or 4 described production methods, it is characterized in that above-mentioned slip casting machine comprise the mill base pipe that closes up in its bottom and be used for regularly, the quantitative control device of mill base.
CNB200310112140XA 2003-11-17 2003-11-17 Production method of imitation polished natural marble Expired - Fee Related CN1311989C (en)

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Application Number Priority Date Filing Date Title
CNB200310112140XA CN1311989C (en) 2003-11-17 2003-11-17 Production method of imitation polished natural marble

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Application Number Priority Date Filing Date Title
CNB200310112140XA CN1311989C (en) 2003-11-17 2003-11-17 Production method of imitation polished natural marble

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CN1544262A true CN1544262A (en) 2004-11-10
CN1311989C CN1311989C (en) 2007-04-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101096112B (en) * 2006-06-30 2011-09-28 广东萨米特陶瓷有限公司 Production method of natural stone texture imitating ceramic wall ground tile
CN107030868A (en) * 2017-05-17 2017-08-11 德清红朝岗石科技有限公司 Imitative force Kang Shi production technology
CN107053448A (en) * 2017-05-17 2017-08-18 德清红朝岗石科技有限公司 The production technology of artificial stone is managed with surface pearl not exactly round in shape

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2054458U (en) * 1989-06-03 1990-03-14 周学荣 Cement artificial marble decorating plate
CN1048358A (en) * 1989-06-28 1991-01-09 南昌航空工业学院 A kind of manufacture craft of crystalized cement paintings
CN1060069A (en) * 1990-09-18 1992-04-08 周士启 Process for making colour marble decorative plate
CN2292615Y (en) * 1996-01-04 1998-09-30 段河清 Slurry drop thrower
CN1256256A (en) * 1998-12-07 2000-06-14 厦门华玉石实业有限公司 Scagliola and its making process
CN2397198Y (en) * 1999-02-13 2000-09-20 焦作大学 Polished glazed facing tile with transparent feeling and contamination-resisting function
CN1158192C (en) * 1999-07-08 2004-07-21 刘爱林 Making method of stone texture imitating surface of ceramic tile
CN1390712A (en) * 2001-06-08 2003-01-15 南海市樵东陶瓷有限公司 Polished marble tile and its manufacture
CN1188261C (en) * 2001-07-27 2005-02-09 方可成 Manufacture of artificial slabstone for building decoration

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101096112B (en) * 2006-06-30 2011-09-28 广东萨米特陶瓷有限公司 Production method of natural stone texture imitating ceramic wall ground tile
CN107030868A (en) * 2017-05-17 2017-08-11 德清红朝岗石科技有限公司 Imitative force Kang Shi production technology
CN107053448A (en) * 2017-05-17 2017-08-18 德清红朝岗石科技有限公司 The production technology of artificial stone is managed with surface pearl not exactly round in shape
CN107053448B (en) * 2017-05-17 2018-05-11 德清红朝岗石科技有限公司 Production technology with texture appearance artificial stone

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Owner name: FOSHAN LONGZHOU TECHNOLOGY PROMOTION CO., LTD.

Free format text: FORMER OWNER: LIU QUNHAI

Effective date: 20071207

C41 Transfer of patent application or patent right or utility model
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Effective date of registration: 20071207

Address after: Room 1906, Kapok Mansion, No. 74, Fenjiang Middle Road, Chancheng District, Foshan, Guangdong

Patentee after: Foshan dragon boat technology promotion Co., Ltd.

Address before: Room 8, building 801, Pingyuan North Street, Chengnan, Chancheng District, Foshan, Guangdong

Patentee before: Liu Qunhai

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070425

Termination date: 20111117