CN105712712B - A kind of manufacturing method of Scagliola ceramics - Google Patents
A kind of manufacturing method of Scagliola ceramics Download PDFInfo
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- CN105712712B CN105712712B CN201610050380.9A CN201610050380A CN105712712B CN 105712712 B CN105712712 B CN 105712712B CN 201610050380 A CN201610050380 A CN 201610050380A CN 105712712 B CN105712712 B CN 105712712B
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- scagliola
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- 239000000919 ceramic Substances 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000002689 soil Substances 0.000 claims abstract description 117
- 239000002131 composite material Substances 0.000 claims abstract description 25
- 238000010304 firing Methods 0.000 claims abstract description 18
- 238000009966 trimming Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000000049 pigment Substances 0.000 claims description 16
- 210000003128 Head Anatomy 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 239000010433 feldspar Substances 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 11
- 239000005995 Aluminium silicate Substances 0.000 claims description 10
- PZZYQPZGQPZBDN-UHFFFAOYSA-N Aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 claims description 10
- 235000012211 aluminium silicate Nutrition 0.000 claims description 10
- 239000004927 clay Substances 0.000 claims description 10
- 229910052570 clay Inorganic materials 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- 239000010453 quartz Substances 0.000 claims description 9
- 229910052904 quartz Inorganic materials 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 230000000875 corresponding Effects 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000005755 formation reaction Methods 0.000 claims description 2
- 229910052573 porcelain Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 239000002994 raw material Substances 0.000 abstract description 4
- 230000003373 anti-fouling Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 1
- 239000002928 artificial marble Substances 0.000 description 1
- 239000000038 blue colorant Substances 0.000 description 1
- 238000004814 ceramic processing Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- -1 quartzy 27 parts Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000001060 yellow colorant Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
Abstract
The invention discloses a kind of manufacturing methods of Scagliola ceramics, include the following steps：Original soil is prepared, color soil is prepared, prepares composite soil, molding, trimming, biscuiting, glazing, glaze firing, this method is simple, raw material sources are abundant, and cheap, production cost is low, the Scagliola ceramics simulated effect produced is good, decorative pattern is true to nature, rich in color, can manually control tone, to reach ideal purpose, three-dimensional sense is strong, and has the features such as wear-resisting, antifouling.
Description
Technical field
The present invention relates to the technical field of ceramic processing technology, especially a kind of manufacturing method of Scagliola ceramics
Technical field.
Background technology
Traditional artificial marble ceramic glazed mainly from based on the technology modes such as marble paper, color glaze of ceramics at present, however flower
But there is the shortcomings of stiff, not lively enough, easy to be fuzzy, texture is unnatural for the simulated effect of paper technique；Though and color glaze technique
Right simulated effect is good, but preparation process is complicated, and to the concentration requirement of color glaze height, and the color glaze used every time is not easy to recycle
Therefore it is serious to be easy to cause glaze water waste, production cost is high, and high energy consumption, efficiency is low, can also cause centainly to pollute, in addition, color glaze
Use be also easy to cause to smear unshapeliness, cause color glaze layer thickness inconsistent or sagging, reduce product qualification rate, improve production
Cost.
Invention content
Present disclosure is to provide a kind of manufacturing method of Scagliola ceramics, and this method is simple, raw material sources
Abundant, cheap, production cost is low, and the Scagliola ceramics simulated effect produced is good, and decorative pattern is true to nature, color is rich
Richness can manually control tone, and to reach ideal purpose, three-dimensional sense is strong, and has the features such as wear-resisting, antifouling.
Technical scheme is as follows：A kind of manufacturing method of Scagliola ceramics, specifically comprises the following steps：
A）Prepare original soil：By feldspar, quartz, kaolin, wash mud and clay is mixed to form original soil；
B）Prepare color soil：Take part steps A）The original soil of formation is mixed with ceramic pigment, forms color soil；
C）Prepare composite soil：By step A）The original soil of preparation and step B）The color soil of preparation mixes, and forms composite soil；
D）Molding：Corresponding product mold is got out, the step C composite soils prepared are put into mold, then equipped with mixed
The mold of conjunction soil is put into the die sleeve of rolling board after placement steadily again by rolling running at high speed for head, its composite soil is allowed to exist
Roll forming under the drive of head operating, obtains green compact；
E）Trimming：By step D）The green compact of acquisition are dried, then are surface-treated, remove green surface soil bits,
Grogs；
F）Biscuiting：By step E）Green compact after processed, which are packed into kiln, to be burnt into, and firing temperature is 640 ~ 660
DEG C, firing time is 3 ~ 4 h；
G）Glazing：By step F）Green compact after processed are immersed in glaze water, and the glaze water is clear frit water, a concentration of
38~40%；
H）Glaze firing：By step G）Green compact after processed are put into kiln, with 1180 DEG C ~ 1200 DEG C of high-temperature firing, are burnt
Time processed is 10 ~ 12h, and finished product is made.
Preferably, each component in the original soil is calculated by weight as：20 parts of feldspar, quartzy 27 parts, kaolin 15
Part washes 20 parts of mud, 8 parts of clay.
Preferably, each component in the color soil is calculated by weight as：20 parts of original soil, 0.1 ~ 1 part of ceramic pigment, institute
Ceramic pigment dosage is stated to be adjusted according to required color category and depth effect.
Preferably, each component in the composite soil is calculated by weight as：100 parts of original soil, 10 ~ 20 parts of color soil, institute
Color soil dosage is stated to be adjusted according to required color category and depth effect.
Preferably, the head rotating speed of the roller press is 1400 revs/min.
Preferably, the step E）The surface treatment of trimming is with the flash at scraper removal mouth side and footing, recycling
Sponge glues water and carries out surface clean.
Preferably, the step C）Composite soil is prepared as preparing using pug mill, and the original soil is launched in pug mill
In major trough, the color soil is launched in the secondary slot of pug mill, in major trough axis whipping process of the original soil in major trough, color soil by
Secondary slot, which is sent, to be mixed into major trough with original soil, and the vacuum pressure in the major trough is 70/cmHg.Mixing speed is 2000 revs/min.
Preferably, the ceramic pigment is that the ceramic toner of one or more different colours forms.
Beneficial effects of the present invention are：
1）Method is simple, and required raw material sources are abundant, and cheap, production cost is low, the emulation Dali produced
Feldspar simulated effect is good, and decorative pattern is true to nature, rich in color, can manually control tone, to reach ideal purpose, three-dimensional sense
By force, and has the features such as wear-resisting, antifouling.
2）The main of the present invention use raw material native for color, can directly coat clear frit, substantially increase product quality and
Technological process, and the present invention is low to clear frit concentration requirement, and for different colours effect emulation Dali feldspar
It uses, the waste of clear frit will not be caused.
Specific embodiment
Embodiment 1：
A kind of manufacturing method of Scagliola ceramics is as follows：
A）Prepare original soil：It is calculated by weight as：20 parts of feldspar, 15 parts of kaolin, washes 20 parts of mud, clay 8 at 27 parts of quartz
Part, by feldspar, quartz, kaolin, wash mud and clay is mixed to form original soil；
B）Prepare color soil：It is calculated by weight as：1 part of 20 parts of original soil, ceramic pigment mixing, original soil and ceramic pigment are mixed
It closes, forms color soil, ceramic pigment is black pigment；
C）Prepare composite soil：It is calculated by weight as：100 parts of original soil, 20 parts of color soil, original soil is mixed with color soil, is formed
Composite soil；Preparation process uses pugging machine equipment, and original soil is launched in the major trough of pug mill, and color soil launches the pair in pug mill
In slot, in major trough axis whipping process of the original soil in major trough, color soil is sent by secondary slot and is mixed into major trough with original soil, in the major trough
Vacuum pressure be 70/cmHg.Mixing speed is 2000 revs/min；
D）Molding：Corresponding product mold is got out, the step C composite soils prepared are put into mold, then equipped with mixed
The mold of conjunction soil is put into the die sleeve of rolling board after placement steadily again by rolling running at high speed for head, its composite soil is allowed to exist
Roll forming under the drive of head operating, obtains green compact；The head rotating speed of roller press is 1400 revs/min；
E）Trimming：By step D）The green compact of acquisition are dried, then are surface-treated, remove green surface soil bits,
Grogs；In surface treatment process, the flash at mouth side and footing first is removed with scraper, recycles sponge to glue water progress surface clear
It washes；
F）Biscuiting：By step E）Green compact after processed, which are packed into kiln, to be burnt into, and firing temperature is 660 DEG C, is burnt
It is 3h at the time；
G）Glazing：By step F）Green compact after processed are immersed in glaze water, and the glaze water is clear frit water, a concentration of
38~40%；
H）Glaze firing：By step G）Green compact after processed are put into kiln, with 1200 DEG C of high-temperature firing 10h, are made black
The marbled Scagliola ceramics of color.
Embodiment 2：
A kind of manufacturing method of Scagliola ceramics is as follows：
A）Prepare original soil：It is calculated by weight as：20 parts of feldspar, 15 parts of kaolin, washes 20 parts of mud, clay 8 at 27 parts of quartz
Part, by feldspar, quartz, kaolin, wash mud and clay is mixed to form original soil；
B）Prepare color soil：It is calculated by weight as：0.5 part of 20 parts of original soil, ceramic pigment mixing, by original soil and ceramic pigment
Mixing, forms color soil, and ceramic pigment is blue colorant；
C）Prepare composite soil：It is calculated by weight as：100 parts of original soil, 15 parts of color soil, original soil is mixed with color soil, is formed
Composite soil；Preparation process uses pugging machine equipment, and original soil is launched in the major trough of pug mill, and color soil launches the pair in pug mill
In slot, in major trough axis whipping process of the original soil in major trough, color soil is sent by secondary slot and is mixed into major trough with original soil, in the major trough
Vacuum pressure be 70/cmHg.Mixing speed is 2000 revs/min；
D）Molding：Corresponding product mold is got out, the step C composite soils prepared are put into mold, then equipped with mixed
The mold of conjunction soil is put into the die sleeve of rolling board after placement steadily again by rolling running at high speed for head, its composite soil is allowed to exist
Roll forming under the drive of head operating, obtains green compact；The head rotating speed of roller press is 1400 revs/min；
E）Trimming：By step D）The green compact of acquisition are dried, then are surface-treated, remove green surface soil bits,
Grogs；In surface treatment process, the flash at mouth side and footing first is removed with scraper, recycles sponge to glue water progress surface clear
It washes；
F）Biscuiting：By step E）Green compact after processed, which are packed into kiln, to be burnt into, and firing temperature is 640 DEG C, is burnt
It is 4h at the time；
G）Glazing：By step F）Green compact after processed are immersed in glaze water, and the glaze water is clear frit water, a concentration of
38~40%；
H）Glaze firing：By step G）Green compact after processed are put into kiln, and with 1180 DEG C of high-temperature firing 12h, orchid is made
The marbled Scagliola ceramics of color.
Embodiment 3：
A kind of manufacturing method of Scagliola ceramics is as follows：
A）Prepare original soil：It is calculated by weight as：20 parts of feldspar, 15 parts of kaolin, washes 20 parts of mud, clay 8 at 27 parts of quartz
Part, by feldspar, quartz, kaolin, wash mud and clay is mixed to form original soil；
B）Prepare color soil：It is calculated by weight as：0.1 part of 20 parts of original soil, ceramic pigment mixing, by original soil and ceramic pigment
Mixing, forms color soil, and ceramic pigment is yellow colorant；
C）Prepare composite soil：It is calculated by weight as：100 parts of original soil, 10 parts of color soil, original soil is mixed with color soil, is formed
Composite soil；Preparation process uses pugging machine equipment, and original soil is launched in the major trough of pug mill, and color soil launches the pair in pug mill
In slot, in major trough axis whipping process of the original soil in major trough, color soil is sent by secondary slot and is mixed into major trough with original soil, in the major trough
Vacuum pressure be 70/cmHg.Mixing speed is 2000 revs/min；
D）Molding：Corresponding product mold is got out, by step C）The composite soil of preparation is put into mold, then equipped with mixed
The mold of conjunction soil is put into the die sleeve of rolling board after placement steadily again by rolling running at high speed for head, its composite soil is allowed to exist
Roll forming under the drive of head operating, obtains green compact；The head rotating speed of roller press is 1400 revs/min；
E）Trimming：By step D）The green compact of acquisition are dried, then are surface-treated, remove green surface soil bits,
Grogs；In surface treatment process, the flash at mouth side and footing first is removed with scraper, recycles sponge to glue water progress surface clear
It washes；
F）Biscuiting：By step E）Green compact after processed, which are packed into kiln, to be burnt into, and firing temperature is 640 DEG C, is burnt
It is 4h at the time；
G）Glazing：By step F）Green compact after processed are immersed in glaze water, and the glaze water is clear frit water, a concentration of
38~40%；
H）Glaze firing：By step G）Green compact after processed are put into kiln, with 1180 DEG C of high-temperature firing 12h, are made shallow
The marbled Scagliola ceramics of yellow.
The particular embodiment of the present invention is illustrated above, but the present invention protection content be not only limited to it is above
Embodiment, in the technical field of the present invention, the usual knowledge of to master, so that it may to be carried out within the scope of its technology main idea
Diversified change.
Claims (5)
1. a kind of manufacturing method of Scagliola ceramics, it is characterised in that：Include the following steps：
A）Prepare original soil：By feldspar, quartz, kaolin, wash mud and clay is mixed to form original soil；
B）Prepare color soil：Take part steps A）The original soil of formation is mixed with ceramic pigment, forms color soil；
C）Prepare composite soil：By step A）The original soil of preparation and step B）The color soil of preparation mixes, and forms composite soil；
D）Molding：Corresponding product mold is got out, by step C）The composite soil of preparation is put into mold, then equipped with composite soil
Mold be put into the die sleeve of rolling board, place it is steady after again by rolling running at high speed for head, allow its composite soil in machine
Roll forming under the drive of head operating, obtains green compact；
E）Trimming：By step D）The green compact of acquisition are dried, then are surface-treated, and soil bits, the grogs of green surface are removed；
F）Biscuiting：By step E）Green compact after processed, which are packed into kiln, to be burnt into, and firing temperature is 640 ~ 660 DEG C, is burnt
It is 3 ~ 4h at the time；
G）Glazing：By step F）Green compact after processed are immersed in glaze water, and the glaze water is clear frit water, a concentration of 38 ~
40%；
H）Glaze firing：By step G）Green compact after processed are put into kiln, with 1180 DEG C ~ 1200 DEG C of high-temperature firing, when firing
Between be 10 ~ 12h, finished product is made；
The step A）Each component is calculated by weight as in original soil：20 parts of feldspar, 15 parts of kaolin, washes mud 20 at 27 parts of quartz
Part, 8 parts of clay；
The step B）Each component is calculated by weight as in color soil：20 parts of original soil, 0.1 ~ 1 part of ceramic pigment；
The step C）Middle composite soil is prepared using pug mill, and the original soil is launched in the major trough of pug mill, and the color soil is thrown
Be placed in the secondary slot of pug mill, in major trough axis whipping process of the original soil in major trough, color soil by secondary slot send into major trough with
Original soil mixes, and the vacuum pressure in the major trough is 70/cmHg, and mixing speed is 2000 revs/min.
2. a kind of manufacturing method of Scagliola ceramics according to claim 1, it is characterised in that：The step C）Mixing
Each component is calculated by weight as in soil：100 parts of original soil, 10 ~ 20 parts of color soil.
3. according to a kind of any one of claim 1-2 manufacturing methods of Scagliola ceramics, it is characterised in that：The rolling
The head rotating speed of press is 1400 revs/min.
4. according to a kind of any one of claim 1-2 manufacturing methods of Scagliola ceramics, it is characterised in that：The step
Rapid E）Surface treatment recycles sponge to glue water and carries out surface clean to remove the flash at mouth side and footing with scraper in trimming.
5. according to a kind of any one of claim 1-2 manufacturing methods of Scagliola ceramics, it is characterised in that：The pottery
Porcelain color is that the ceramic toner of one or more different colours forms.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610050380.9A CN105712712B (en) | 2016-01-26 | 2016-01-26 | A kind of manufacturing method of Scagliola ceramics |
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| CN201610050380.9A CN105712712B (en) | 2016-01-26 | 2016-01-26 | A kind of manufacturing method of Scagliola ceramics |
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| CN105712712B true CN105712712B (en) | 2018-08-03 |
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| CN106242499A (en) * | 2016-07-05 | 2016-12-21 | 吴勇龙 | A kind of production technology twisting tire porcelain |
| CN107500744A (en) * | 2017-08-11 | 2017-12-22 | 广东金牌陶瓷有限公司 | A kind of parian entire body Ceramic Tiles and preparation method thereof |
| CN108995024A (en) * | 2018-07-27 | 2018-12-14 | 湖南泰鑫瓷业有限公司 | A kind of Decoration production method forming marble grain effect ceramic |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102557599A (en) * | 2011-12-14 | 2012-07-11 | 李学武 | Novel process for preparing peony porcelain |
| CN104944906A (en) * | 2014-10-31 | 2015-09-30 | 雷绍宋 | Colored porcelain and preparation method thereof |
| CN105174971A (en) * | 2015-09-07 | 2015-12-23 | 山东硅元新型材料有限责任公司 | Preparation method of twisted placenta ceramic |
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2016
- 2016-01-26 CN CN201610050380.9A patent/CN105712712B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102557599A (en) * | 2011-12-14 | 2012-07-11 | 李学武 | Novel process for preparing peony porcelain |
| CN104944906A (en) * | 2014-10-31 | 2015-09-30 | 雷绍宋 | Colored porcelain and preparation method thereof |
| CN105174971A (en) * | 2015-09-07 | 2015-12-23 | 山东硅元新型材料有限责任公司 | Preparation method of twisted placenta ceramic |
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Address after: 515548 Yinghua village, Xin Ting Town, Jie Dong District, Jieyang, Guangdong, China Applicant after: Guangdong Yicheng Ceramic Industry Co., Ltd. Address before: 515548 Yinghua village, Xin Heng Town, Jie Dong District, Jieyang, Guangdong Applicant before: Jiedong, Jieyang City easily becomes ceramic Industrial Co., Ltd. |
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