CN1158192C - Making method of stone texture imitating surface of ceramic tile - Google Patents
Making method of stone texture imitating surface of ceramic tile Download PDFInfo
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- CN1158192C CN1158192C CNB99115813XA CN99115813A CN1158192C CN 1158192 C CN1158192 C CN 1158192C CN B99115813X A CNB99115813X A CN B99115813XA CN 99115813 A CN99115813 A CN 99115813A CN 1158192 C CN1158192 C CN 1158192C
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Abstract
The present invention relates to a production manufacture method of artificial graining surface layers used for decorating walls and floor tiles of a ceramic factory. One or multiple color pastes and the mixing edge of a substrate color paste edge flow a slurry groove of which the bottom is provided with a slit or the surface of a bell jar-shaped object or any device which can generate waterfalls, and a curtain-shaped waterfall flow is formed and sprayed on the surface of a wall and floor tile raw blank or a biscuit ware basal body. The adopted color paste and the substrate color paste are blank slurry or glaze material slurry which has different or identical formula with the wall and floor tile blank body, and the mixture of the color paste and the substrate color paste is carried out by the travel flow of the color paste in the substrate color paste in random and optional or according to a certain setting. The manufacture is completed by grazing, drying, firing and polishing (can be selected) after the spraying is carried out. The manufactured artificial graining surface layers are vivid and natural, and the product grade can be obviously enhanced. The present invention has the advantages of simple method and simple and available operation, and is suitable for the manufacture of one-surface grain decoration of tiles and the industrialized bulk production.
Description
Technical field: the present invention relates to ceramics factory and decorate the production method of using wall floor tile stone texture imitating surface.
Background technology: in the ceramic making process, the imitative bag effect on ceramic surface can realize by following several method: (1) non-regular cloth or screen printing technique (ceramics factory on ground such as Foshan extensively adopts); (2) multiple glaze slip is mixed, and stir, (" domestic ceramics manual industry " P256, Beijing light industry publishing house, 1987 are compiled to the technology that pottery is immersed by the First Light Industry Bureau of the Ministry of Industry of taking a favourable turn again; " Jing Dezhen pottery " 1985,4); (3) it is little than water pigment to be dispersed in proportion, and in the immiscible medium of water, and it is sprinkling upon on the liquid level of normal-temperature water, again substrate (pottery of different shape) being immersed in the water, the technology that the decorative pattern on the water surface is imprinted on the substrate surface (is seen: Chinese patent 85100211); (4) adopt porous nozzle or bottom to have the stock tank of slit, make multiple mill base spray to be dispersed in and to make multiple mill base in stock tank, spray the technology that is scattered on the substrate pottery immediately by slit on the substrate pottery (to see: Chinese patent CN-1081406A) while mixing through porous nozzle; (5) utilize the at high temperature capillary difference of the ceramic different glaze in surface to produce the technology (seeing U.S. chemical abstract, 91 volumes, P215590g, 93 volume P119186a and the clear and 60-54251 of Japan's special permission communique (B2)) of bag.Said method (1)～(4) belong to the physical method category, are the imitative bag effects that realizes ceramic by technology adjustment and transformation; Method (5) belongs to chemical method, is by adjusting the imitative bag effect that different glaze formulation realize ceramic.
Method (1) comprises two parts content, right and wrong rule cloth technology, the 2nd, screen printing technique.Non-regular cloth is that the powder branch storage of different colours is put, and adds respectively in the press die by certain way again, like this, evenly just is molded because different colorants is still unmixed, thereby just produces certain random pattern on the mold pressing surface.In non-regular cloth, since with a kind of toner particle at cloth, go in the process of mould not have stronger active force to each other, thereby being difficult for producing distinct decorative pattern effect after the mold pressing, the pattern that is produced is difficult to compare with the decorative effect of bag often based on bulk, non-regular color spot.Screen printing technique be with bag by the surface of taking a picture, republishing ceramic body after the plate-making to produce the decorative effect of bag, this method has simple advantage, but that maximum shortcoming is the similarity degree of product surface pattern is too high, the whole weak effect of decorating.
The shortcoming of method (2) is after two or more mill bases mix and stir, and only could leach several the products that the bag effect is comparatively desirable at the beginning of mixing, and the method is not suitable for the making of brick list surface bag.Along with the carrying out of process, most of mill base meeting mixing both can't leach desirable product together thus again, had brought bigger difficulty for mixing utilizing again of mill base again.
Because can reduce the intensity of green compact behind the ceramic green absorption large quantity of moisture greatly, so the concrete technological operation difficulty of method (3) is bigger, the surface that only is adapted at biscuiting and ceramic semi-finished product makes decorative pattern, and is not suitable for the making of wall floor tile list surface texturing.
Method (4) has only provided the manufacturing technology of pottery with enamel parian glaze, do not relate to the making of wall floor tile stone texture imitating surface, and when by shower nozzle during to the ceramic body glazing, the slurry of shower nozzle ejection easily is mingled with and wraps up air, make formed glaze easily produce big pin hole, influence product quality; In addition because porous ceramics base substrate water imbibition is stronger, the slurry that is sprayed onto the ceramic body surface can very fast dehydration and is lost flowability, cause the glaze difference in thickness planarization big and glaze of ceramic different parts relatively poor, so this method is difficult for promoting the use of in actual production.
Method (5) all has higher requirement to characteristic, prescription and the calcining system etc. of glaze, needs long firing time simultaneously, and the making effect is also not satisfactory, and technical difficulty is big, and therefore the cost of manufacture height is difficult to the needs that are applicable to that ceramic wall and floor bricks burns till fast.
By above comparative analysis as seen, respectively there are its defective and limitation in method (1)～(5).And in addition, the preparation method of other relevant wall floor tile stone texture imitating surfaces and correlation technique have not yet to see bibliographical information or use in actual production.The objective of the invention is to invent a kind of belong to the physical method category simple, easily row, be applicable to the preparation method of the stone texture imitating surface of ceramic tile that industrialized production, low cost, making quality are good, be easy to production control.
The present invention is based on that in the laboratory following experimental phenomena is finished:
Experiment finds, when mix on two or more mill base fluid limit, when the limit is sprayed on wall floor tile green compact or the biscuit matrix surface with curtain shape waterfall stream, drying, can obtain true to nature, lively, natural imitative bag effect after burning till.The key that imitative bag effect produces is to make different mill base stream flow through a device that can produce waterfall while mixing to form the surface that curtain shape waterfall is sprayed at the wall floor tile, adjust the flow path of a kind of mill base stream of control in another kind of mill base stream and the flow of each mill base stream, can make the imitative bag decorative pattern that is produced be full of variety, more true to nature.
Experimentation is such: the pond shape container that a bottom has slit is set, as curtain shape waterfall stream generation apparatus.In addition, the surface of bell jar shape implements and other any devices that can produce waterfall stream all can be used as curtain shape waterfall stream generation apparatus.Make the substrate mill base flow into wherein and flow to the slit (then making it flow to generation place of curtain shape waterfall) of container bottom by pipeline for other waterfall stream generation apparatus, meanwhile, by pipeline one or more mill bases are flowed arbitrarily at random in the substrate mill base or flow and flow to the slit (then making it flow to generation place of curtain shape waterfall) of container bottom for other waterfall stream generation apparatus by the stroke of certain setting.Adjust the flow of various mill bases and substrate mill base, mill base is mixed with substrate mill base limit, slit is flowed through (for other forms of waterfall generation device in the limit, curtain shape waterfall generation place of then flowing through) forms curtain shape waterfall stream and be sprayed on the green compact or biscuit surface of wall floor tile, carry out drying subsequently, burn till and processings such as polishing makes and imitate bag wall ground brick product.
Summary of the invention: according to above-mentioned experiment, the present invention has formulated the industrialization manufacturing method of wall floor tile stone texture imitating surface.
Utilize pump or high-order stock tank earlier to send in the stock tank that the bottom has slit the substrate mill base or in the slurry storing tank at bell jar shape implements top in (barrel end perforate) or other any waterfall generation devices by pipeline and valve.After treating that substrate mill base waterfall that the waterfall generation device produced is stable, by pipeline and valve multiple mill base is sent in the above-mentioned same waterfall generation device again.Various mill bases that adopted and substrate mill base for the slurry of wall brick and ground brick body different formulations or same recipe.The mill base pipe is provided with control device, but makes mill base pipe left and right sides knee-action.Moving each mill base pipe flows various mill bases stroke by certain setting in the substrate mill base, control the flow of each mill base pipe and substrate mill base pipe by the valve adjustment, make various mill bases and substrate mill base flow through the waterfall generation device while mixing waterfall generation place form curtain shape waterfall and be sprayed on the surface of wall floor tile matrix on the conveyer belt.Look the requirement of wall floor tile stone texture imitating surface thickness and the difference of product category, above-mentioned spraying process can carry out repeatedly.Subsequently, semi-finished product are close to and send into drying, burn till and operation such as polishing, can make wall ground brick product after finishing above operation with stone texture imitating surface.
The specific embodiment: below provided the concrete instance of manufacturing wall floor tile stone texture imitating surface by method of the present invention:
(1) use is starched as mill base and substrate mill base with the blank of the identical or different prescription of wall brick and ground brick body, regulate pipeline valve and mill base management and control system device, mill base pipe slurry stream stroke by certain setting in the substrate mill base is flowed, adjust the flow of mill base and substrate mill base, its limit is mixed, flow through waterfall generation place in the waterfall generation device of limit forms curtain shape waterfall and is sprayed on through removing floating dust and spray on the surface of fitting the wall floor tile green compact of managing water or biscuit matrix, thickness requirement according to the imitative bag layer in wall floor tile surface, spray, be close to subsequently, dry, burn till and polishing makes imitative bag wall ground brick product.
(2) preorder operation after to the imitative bag layer of wall brick and ground brick surface spraying, sprays the layer of transparent glaze with embodiment 1, be close to again, dry, burn till to handle and make imitative bag wall ground brick product.
(3) use the glaze slip as mill base and substrate mill base, regulate pipeline valve and mill base management and control system device, mill base pipe slurry stream stroke by a certain setting in the substrate mill base is flowed, adjust the flow of mill base and substrate mill base, its limit is mixed, flow through waterfall generation place in the waterfall generation device of limit forms curtain shape waterfall and is sprayed on through removing floating dust and sprayed on the surface of wall floor tile matrix of suitable quantity of water, with laggardly be close to, dry, burn till to handle and make imitative bag wall ground brick product.
(4) preorder operation is with embodiment 3, after spraying stone texture imitating surface on the surface of wall floor tile matrix, be close to subsequently, dry, burn till and polishing makes imitative bag wall ground brick product.
(5) slurry of use and the identical or different prescription of wall brick and ground brick body is as mill base and substrate mill base, regulate pipeline valve and mill base management and control system device, mill base pipe slurry stream stroke by certain setting in the substrate mill base is flowed, adjust the flow of mill base and substrate mill base, its limit is mixed, flow through waterfall generation place in the waterfall generation device of limit forms curtain shape waterfall and is sprayed on through removing floating dust and spraying on the surface of wall floor tile matrix of suitable quantity of water, execute clear frit subsequently, be close to, dry, burn till to handle and make imitative bag wall ground brick product.
(6) slurry of use and the identical or different prescription of wall brick and ground brick body is as mill base and substrate mill base, regulate pipeline valve and mill base management and control system device, mill base pipe slurry stream stroke by certain setting in the substrate mill base is flowed, adjust the flow of mill base and substrate mill base, its limit is mixed, flow through waterfall generation place in the waterfall generation device of limit forms curtain shape waterfall and is sprayed on through removing floating dust, spreading the dried particle of parian and sprayed on the surface of wall floor tile matrix of suitable quantity of water, carry out glazing subsequently, be close to, dry, burn till to handle and make imitative bag wall ground brick product.
In embodiment (1), (4), (6), look the difference of wall floor tile kind, for example add the operation that the dried particle of parian is spread in polishing operation or adding, can make the effect of the imitative bag laminated striation decorations of the wall floor tile that makes more true to nature and natural.
Imitative bag wall ground its stone texture imitating surface of brick product that method of the present invention makes is natural, true to nature, attractive in appearance, big The side, Integral decoration is effective, and the method production cost is low, is suitable for making and the industrialization of brick list surface texturing Batch production, required production equipment is simple, and production process is easy to control, and operation is easily gone, and general ceramic producer does not have Need big investment all can adopt this method, significantly improve the class of product, satisfying the market needs.
Claims (2)
1, a kind of preparation method of stone texture imitating surface of ceramic tile, it is characterized in that: multiple mill base mode with certain setting in the substrate mill base flows, mill base mixes with substrate slurry limit, flow through any device that produces waterfall and be sprayed on the surface of ceramic wall and floor bricks matrix with curtain shape waterfall stream, mill base and substrate mill base are the slurries with ceramic wall and floor bricks base substrate different formulations or same recipe.
2, the preparation method of stone texture imitating surface of ceramic tile according to claim 1 is characterized in that spreading the dried particle of parian earlier on the surface of ceramic wall and floor bricks matrix before the spraying process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB99115813XA CN1158192C (en) | 1999-07-08 | 1999-07-08 | Making method of stone texture imitating surface of ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB99115813XA CN1158192C (en) | 1999-07-08 | 1999-07-08 | Making method of stone texture imitating surface of ceramic tile |
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| Publication Number | Publication Date |
|---|---|
| CN1241497A CN1241497A (en) | 2000-01-19 |
| CN1158192C true CN1158192C (en) | 2004-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB99115813XA Expired - Fee Related CN1158192C (en) | 1999-07-08 | 1999-07-08 | Making method of stone texture imitating surface of ceramic tile |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101096112B (en) * | 2006-06-30 | 2011-09-28 | 广东萨米特陶瓷有限公司 | Production method of natural stone texture imitating ceramic wall ground tile |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100386218C (en) * | 2003-10-03 | 2008-05-07 | 李兴兵 | Technique for manufacturing ceramic glazed tile with natural stone texture |
| CN1311989C (en) * | 2003-11-17 | 2007-04-25 | 刘群海 | Production method of imitation polished natural marble |
| CN101037074B (en) * | 2006-03-19 | 2010-06-16 | 李兴兵 | Method for producing ceramic tiles having natural wood texture |
| CN103288418B (en) * | 2013-05-13 | 2014-11-19 | 王洪新 | Glazed ceramic technique |
| CN110713393B (en) * | 2019-11-21 | 2022-04-12 | 广东金意陶陶瓷集团有限公司 | Blended ceramic pigment glaze and production method thereof, stone-like glazed tile and production method thereof |
| CN110992471B (en) * | 2019-12-05 | 2023-02-24 | 平顶山学院 | Ceramic design system based on big data |
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1999
- 1999-07-08 CN CNB99115813XA patent/CN1158192C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101096112B (en) * | 2006-06-30 | 2011-09-28 | 广东萨米特陶瓷有限公司 | Production method of natural stone texture imitating ceramic wall ground tile |
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| Publication number | Publication date |
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| CN1241497A (en) | 2000-01-19 |
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