CN216266689U - Digital guniting decorative ceramic tile and production device thereof - Google Patents

Digital guniting decorative ceramic tile and production device thereof Download PDF

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Publication number
CN216266689U
CN216266689U CN202122240756.1U CN202122240756U CN216266689U CN 216266689 U CN216266689 U CN 216266689U CN 202122240756 U CN202122240756 U CN 202122240756U CN 216266689 U CN216266689 U CN 216266689U
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layer
slurry
base
decorative
digital
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钟树铭
李华云
李德发
王化能
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Deqing Nabel Ceramic Co ltd
Jiujiang Nabel Ceramic Co ltd
Hangzhou Nabel Ceramic Co ltd
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Deqing Nabel Ceramic Co ltd
Jiujiang Nabel Ceramic Co ltd
Hangzhou Nabel Ceramic Co ltd
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Abstract

The utility model relates to the field of ceramics, and discloses a digital guniting decorative ceramic tile and a production device thereof, wherein the production device comprises: a ceramic adobe conveying mechanism; the spraying clock is positioned above the ceramic green brick conveying mechanism; a base slurry applying mechanism positioned above the shower bell; and the movable digital guniting mechanism is positioned above the ceramic green brick conveying mechanism and is positioned at the upstream or the downstream or right above the shower clock. The utility model can form a natural decorative slurry layer with various changeable textures on the surface of a ceramic tile blank by positioning and distributing the decorative slurry through the movable digital slurry spraying mechanism and combining and matching the basic slurry adopting the spraying bell slurry, thereby innovating and enriching the means for decorating the surface of the ceramic tile and obtaining a new ceramic tile with a decorative effect through subsequent processing. Compared with the existing product, the potential possibility of product pattern design is greatly expanded, the production process is economic and environment-friendly, and the process controllability is strong.

Description

Digital guniting decorative ceramic tile and production device thereof
Technical Field
The utility model relates to the field of ceramics, in particular to a digital guniting decorative ceramic tile and a production device thereof.
Background
The ceramic wall and floor tiles such as marble ceramic tiles, glazed tiles and the like which are popular in the market at present generally adopt glaze surface change to achieve the aim of decoration. In order to achieve or approach the texture effect of natural stone, patterns are generally formed on a glaze layer on the surface of a blank body by ink-jet printing, roller printing, silk-screen printing and the like, and then a layer of transparent protective glaze is covered on the patterns. On one hand, the decorative effect obtained by the ink-jet printing mode is easy to be similar and is easy to be simulated, on the other hand, the ink for ink-jet printing and the printing oil for roller printing and silk-screen printing are oily, the using amount cannot be too large, otherwise, the oily pattern is separated from the water-based protective glaze to generate glaze contraction, and thus, defects are generated.
CN201310368652.6 discloses a ceramic tile decoration device and a decoration method, wherein the ceramic tile decoration device adopts a glaze mixer to mix decoration slurry with different colors and then spray the mixed slurry on the surface of a green brick through a glaze spraying bell jar, the decoration slurry with different colors and mixing degrees can be adjusted by changing the flow rate of the different decoration slurry, and rich textures can be formed by matching with the speed change of a conveyor belt. Although the method has low cost and convenient modification, the formed patterns are not rich enough, and the flow lines are taken as the main points, so that the control is relatively difficult.
SUMMERY OF THE UTILITY MODEL
The utility model provides a digital guniting decorative ceramic tile and a production device thereof, aiming at solving the technical problems that the patterns of the existing ceramic tile products are not natural and abundant enough, the product homogeneity is serious, and the pattern control of the glaze spraying process in production is difficult. The utility model can form a natural decorative slurry layer with various changeable textures on the surface of a ceramic tile blank by positioning and distributing the decorative slurry through the movable digital slurry spraying mechanism and combining and matching the basic slurry adopting the spraying bell slurry, thereby innovating and enriching the means for decorating the surface of the ceramic tile, and obtaining a new ceramic tile with decorative effect after sintering and polishing. Compared with the existing product, the potential possibility of product pattern design is greatly expanded, the production process is economic and environment-friendly, and the process controllability is strong.
The specific technical scheme of the utility model is as follows:
in a first aspect, the present invention provides an apparatus for producing a digital guniting decoration ceramic tile, comprising:
a ceramic adobe conveying mechanism;
the spraying clock is positioned above the ceramic green brick conveying mechanism;
a base slurry applying mechanism located above the shower bell; the basic slurry applying mechanism outputs and sprays basic slurry on the upper surface of the spray clock, and then the basic slurry is sprayed on the surface of the ceramic green brick from the edge of the spray clock;
a movable digital guniting mechanism; the movable digital guniting mechanism is positioned above the ceramic green brick conveying mechanism and is positioned at the upstream or the downstream of the shower clock, or the movable digital guniting mechanism is positioned right above the shower clock.
In the device of the utility model, the position design of the movable digital guniting mechanism is key. In the prior art, the base slurry and the decorative slurry are mixed by a glaze mixer, then are sprayed on the surface of a spraying bell together, and finally are sprayed on the surface of a ceramic brick blank. In the process, the generation of patterns and textures is realized only by depending on different flow rates of the decorative slurry and the basic slurry, the means is single, and therefore, the patterns of the obtained ceramic tiles are single, mainly comprising the flow patterns and are not abundant. And the controllability of the method is also poor. In the present invention, the base paste and the decorative paste are applied independently. The method can be divided into three modes, and the decorative pulp layer of the decorative pulp can be obtained under the basic pulp, on the basic pulp or on the same layer with the basic pulp. And the natural texture formed by the decorative paste can be diversified by adopting a programmable digital paste spraying mechanism (programming part can be realized by depending on the prior art), the flexible application of the decorative paste is realized by controlling the parameters of decorative paste pressure, nozzle angle, nozzle distribution, spraying frequency and the like, and the pattern controllability is strong. And the ceramic tile is combined and matched with the basic slurry adopting the spraying bell cloth slurry, so that natural decoration with rich layers, natural transition and fine textures is presented on the surface of the ceramic tile, the decoration effect of the ceramic tile product is improved, and the potential possibility of product pattern design is greatly expanded. Specifically, the method comprises the following steps:
the first mode is as follows: the movable digital guniting mechanism is designed to be positioned above the ceramic green brick conveying mechanism and is positioned at the upstream of the shower clock. In the mode, after the decorative slurry is output by the movable digital slurry spraying mechanism and is distributed on the surface of the ceramic green brick, the basic slurry is sprayed on the surface of the ceramic green brick; obtaining the texture pattern of the decorative slurry under the base glaze. This mode can obtain the decorative effect of the underglaze color.
And a second mode: the movable digital guniting mechanism is designed to be positioned above the ceramic green brick conveying mechanism and is positioned at the downstream of the shower clock. In the mode, the decorative slurry is output by the movable digital slurry spraying mechanism and is distributed on the surface of the basic slurry of the ceramic green brick; obtaining the texture pattern of the decorative pulp on the base pulp. The special effect of the uneven surface of the ceramic tile can be obtained by the mode.
And a third mode: under the condition that the movable digital guniting mechanism is positioned right above the shower clock, the decorative mortar is output by the movable digital guniting mechanism, is distributed on the upper surface of the shower clock and is mixed with the basic mortar, and then is sprinkled on the surface of the ceramic brick blank from the edge of the shower clock. And obtaining the texture pattern of the decorative pulp and the base pulp on the same layer. The mode can obtain decorative glaze layers with various textures and natural colors, and a new ceramic tile product with more vivid and unique decorative effect is obtained after firing.
Preferably, the movable digital guniting mechanism comprises at least one slide rail, at least one digital nozzle and a control unit; the slide rails are positioned above the ceramic green brick conveying mechanism or the shower clock, at least one digital spray nozzle is arranged on each slide rail, and the control unit is used for controlling the digital spray nozzles to work.
The structure can realize the position change above the ceramic adobe when the movable digital guniting mechanism guniting. According to the designed pattern, the positions of all digital spray heads in the slurry spraying mechanism can be changed constantly through routine programming, so that the decorative slurry is distributed at different positions.
Preferably, the digital spray head comprises a spray head body, and the spray head body is provided with a slurry supply port, a cache cavity, a slurry spraying hole and a slurry spraying signal input end; the buffer cavity is communicated with the slurry supply port and the slurry spraying hole; and the guniting signal input end is connected with the control unit.
The digital sprayer can be a digital sprayer in the prior art. The decorative paste enters the buffer cavity under the combined action of the pump and the pressure, the control unit (the prior art can realize) controls the spraying signal, the pattern to be sprayed and printed is loaded into the spraying program, the digital spraying signal is converted through the program, and the decorative paste in the buffer cavity is sprayed out through the spraying hole after the spraying signal is obtained. The control unit can realize the control of pulp distribution pressure, spray head angle, spray nozzle position distribution, spray frequency and the like.
Preferably, the guniting frequency of the digital nozzle is 0-1000Hz, and the aperture of the guniting hole is 0.1-2 mm.
Preferably, the slide rail is the multichannel, and every slide rail is circular-arc, and each slide rail is according to circular arc diameter size with the mode parallel arrangement of concentric circles.
The arrangement of a plurality of slide rails and a plurality of digital spray heads provides possibility for creating richer pattern types.
Preferably, a raised basic slurry buffer ring is arranged on the upper surface of the shower clock and is positioned right below the basic slurry applying mechanism.
The inventor finds that if the base slurry buffer ring is not arranged, when the base slurry is sprayed on the surface of the spraying clock, a stable fluid layer with uniform thickness cannot be formed on the surface of the spraying clock, and the uniform glaze layer cannot be formed on the surface of the ceramic tile. After the basic slurry buffer ring is arranged, an area for accumulating the basic slurry can be formed in the buffer ring, and the basic slurry can overflow from the top only when the area is full, so that stable output is formed.
Preferably, under the condition that the movable digital guniting mechanism is positioned right above the shower clock, a raised decorative guniting buffer ring is arranged on the upper surface of the shower clock and is positioned right below the movable digital guniting mechanism; the basic slurry buffer ring is positioned in the decorative slurry buffer ring and is higher than the decorative slurry buffer ring.
The decorative pulp buffer ring has the following functions: the decorative pulp buffer ring is arranged at the periphery of the basic pulp buffer ring, so that the decorative pulp is directly distributed and applied in the range of the basic pulp buffer ring. The flow rate of the base slurry in the base slurry buffer ring is slower, more stable and more uniform than that outside the ring, which provides sufficient time for the decoration slurry to slowly diffuse to form stable patterns/textures, and can avoid the problem of undesirable pattern/texture formation caused by too fast diffusion at the initial stage of applying the decoration slurry cloth into the base slurry. After the decoration slurry and the basic slurry are mixed and overflow out of the decoration slurry buffer ring, the flow rate of the slurry is increased due to the fact that the inclination of the surface of the shower clock is increased, at the moment, the decoration slurry and the basic slurry are quickly diffused in the basic slurry due to the difference of properties such as viscosity and the like, the originally formed pattern/texture is further spontaneously and orderly stretched and amplified, and finally the stable pattern/texture which is consistent with the design is obtained. If the decorative pulp buffer ring is not arranged, the decorative pulp is directly distributed in the fast flowing basic pulp, which is not beneficial to forming stable patterns/textures.
Preferably, the upper surface of the shower clock is an arc surface, and a pulp baffle is arranged on the arc surface; the area enclosed by the pulp baffle is a pulp flowing area, and the edge position of the pulp flowing area is positioned above the ceramic brick blank conveying mechanism.
The baffle prevents the slurry from flowing to other areas.
Preferably, the base slurry application mechanism is a slurry hopper.
Preferably, the ceramic green brick conveying mechanism comprises a conveying motor, a conveying belt and a bracket; the conveying belt is arranged on the support, and the conveying motor is used for driving the conveying belt.
Utility model
In a second aspect, the utility model provides a digital guniting decorative ceramic tile, which comprises six different schemes. Wherein:
the first scheme is as follows: the method comprises the following steps: the base glaze layer is arranged on the upper surface of the base layer; the base glaze layer is arranged on the substrate layer, and the base glaze layer is arranged on the substrate layer.
Scheme II: the method comprises the following steps: the base body layer is arranged on the ink-jet printing layer on the upper surface of the base body layer, and the base glaze layer is arranged on the upper surface of the ink-jet printing layer; the decorative slip layer is arranged in a local area between the substrate layer and the ink-jet printing layer, or between the ink-jet printing layer and the basic glaze layer, or in a local area in the basic glaze layer, or in a local area on the upper surface of the basic glaze layer.
The third scheme is as follows: the method comprises the following steps: the ink-jet printing device comprises a substrate layer, a base glaze layer and an ink-jet printing layer, wherein the base glaze layer is arranged on the upper surface of the substrate layer; the base glaze layer is arranged on the substrate layer, the base glaze layer is arranged on the base glaze layer, the decorative slurry layer is arranged on the base glaze layer, the ink-jet printing layer and the ink-jet printing layer, and the decorative slurry layer is arranged on the base glaze layer.
And the scheme is as follows: the method comprises the following steps: the base body layer is arranged on a makeup soil layer on the upper surface of the base body layer, and the base glaze layer is arranged on the upper surface of the makeup soil layer; the base glaze layer is arranged on the surface of the base glaze layer, and the base glaze layer is arranged on the surface of the base glaze layer.
And a fifth scheme: the method comprises the following steps: the base body layer is arranged on a makeup soil layer on the upper surface of the base body layer, the ink-jet printing layer is arranged on the upper surface of the makeup soil layer, and the base glaze layer is arranged on the upper surface of the ink-jet printing layer; the decoration slip layer is arranged in a local area between the makeup soil layer and the ink-jet printing layer, or between the ink-jet printing layer and the basic glaze layer, or in a local area in the basic glaze layer, or in a local area on the upper surface of the basic glaze layer.
Scheme six: the method comprises the following steps: the base glaze layer is arranged on the upper surface of the make-up soil layer; the decoration slip layer is arranged in a local area between a makeup soil layer and the base glaze layer, or between the base glaze layer and the ink-jet printing layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the ink-jet printing layer.
Compared with the prior art, the utility model has the beneficial effects that: the utility model carries out positioning and distribution on the decorative slurry through the movable digital slurry spraying mechanism, and can form a natural decorative slurry layer with various changeable textures on the surface of a ceramic brick blank by combining and matching the basic slurry adopting the spraying bell slurry, thereby enriching and innovating the surface decoration means of the ceramic brick, and obtaining a new decorative ceramic brick after sintering and polishing. Compared with the existing product, the potential possibility of product pattern design is greatly expanded, the production process is economic and environment-friendly, and the process controllability is strong.
Drawings
FIG. 1 is a plan view of a production apparatus according to examples 1 and 4 of the present invention (the base slurry applying mechanism 3 is not shown);
FIG. 2 is a partial front view of a production apparatus according to examples 1 and 4 of the present invention;
FIG. 3 is a schematic structural diagram of a digital nozzle in the production apparatus of the present invention;
FIG. 4 is a schematic diagram of a position of a mobile type digital decorative mortar spraying machine in a production device according to embodiments 1 and 4 of the present invention;
FIG. 5 is a schematic diagram of a position of a mobile type decorative paste digital spraying machine in a production device according to embodiments 2 and 5 of the present invention;
FIG. 6 is a schematic diagram of a position of a mobile type digital decorative mortar spraying machine in a production device according to embodiments 3 and 6 of the present invention;
FIG. 7 is a cross-sectional view of a digital guniting decorative ceramic tile according to the present invention;
FIG. 8 is an interlayer cross-sectional view of a digital guniting decorative ceramic tile according to the present invention;
FIG. 9 is an interlayer cross-sectional view of a digital guniting decorative ceramic tile according to the present invention;
FIG. 10 is an interlaminar cross-sectional view of a digital guniting decorative ceramic tile of the present invention;
FIG. 11 is an interlayer cross-sectional view of a digital guniting decorative ceramic tile according to the present invention;
FIG. 12 is an interlayer cross-sectional view of a digital guniting decorative ceramic tile according to the present invention;
FIG. 13 is an interlaminar cross-sectional view of a digital guniting decorative ceramic tile of the present invention. The reference signs are: the ceramic tile spraying device comprises a ceramic tile conveying mechanism 1, a spraying clock 2, a movable digital spraying mechanism 3, a basic slurry applying mechanism 4, a ceramic tile blank 5, a conveying belt 11, a support 12, a basic slurry buffer ring 21, a decorative slurry buffer ring 22, a slurry baffle plate 23, a slide rail 31, a nozzle body 32, a slurry supply port 33, a buffer cavity 34, a slurry spraying hole 35, a slurry spraying signal input end 36 and a digital nozzle 38; a base layer 100, a decorative slurry layer 200, an ink jet printing layer 300, a makeup soil layer 400 and a base glaze layer 500.
Detailed Description
The present invention will be further described with reference to the following examples.
General examples
A production device of digital guniting decorative ceramic tiles comprises: the device comprises a ceramic tile conveying mechanism 1, a spraying bell 2, a basic slurry applying mechanism 4 and a movable digital slurry spraying mechanism 3. Specifically, the method comprises the following steps:
the ceramic tile conveying mechanism comprises a conveying motor, a conveying belt 11 and a support 12; the conveying belt is arranged on the support, and the conveying motor is used for driving the conveying belt.
The upper surface of the shower bell is a cambered surface, and a pulp baffle plate 23 is arranged on the cambered surface; the area enclosed by the pulp baffle is a pulp flowing area, and the edge position of the pulp flowing area is positioned above the ceramic green brick conveying mechanism. The upper surface of the shower bell is provided with a raised basic slurry buffer ring 21 at the position right below the basic slurry applying mechanism. Under the condition that the movable digital guniting mechanism is positioned right above the spraying clock, a raised decorative guniting buffer ring 22 is arranged on the upper surface of the spraying clock and is positioned right below the movable digital guniting mechanism; the basic slurry buffer ring is positioned in the decorative slurry buffer ring and is higher than the decorative slurry buffer ring.
The base slurry application mechanism is located above the shower bell (preferably a slurry hopper). The basic slurry is output by the basic slurry applying mechanism, is sprayed on the upper surface of the spray clock, and is sprayed on the surface of the ceramic green brick from the edge of the spray clock.
The movable digital guniting mechanism is positioned above the ceramic green brick conveying mechanism and is positioned at the upstream or the downstream of the shower clock, or the movable digital guniting mechanism is positioned above the shower clock. The movable digital guniting mechanism comprises at least one slide rail 31, at least one digital spray head 38 and a control unit; the slide rails are positioned above the ceramic green brick conveying mechanism or the shower clock, at least one digital spray nozzle is arranged on each slide rail, and the control unit is used for controlling the digital spray nozzles to work. The digital spray head has the guniting frequency of 0-1000Hz and comprises a spray head body 32, wherein a slurry supply port 33, a cache cavity 34, a guniting hole 35 (the aperture is 0.1-2 mm) and a guniting signal input end 36 are arranged on the spray head body; the buffer cavity is communicated with the slurry supply port and the slurry spraying hole; and the guniting signal input end is connected with the control unit. Preferably, each slide rail is circular-arc, and when the slide rail is a plurality of rails, each rail is arranged in parallel in a concentric circle mode according to the diameter of the circular arc. Wherein:
under the condition that the movable digital guniting mechanism is positioned above the ceramic adobe conveying mechanism and at the upstream of the spraying clock, the decorative grout is output by the movable digital guniting mechanism and is distributed on the surface of the ceramic adobe, and then the basic grout is sprayed on the surface of the ceramic tile;
under the condition that the movable digital guniting mechanism is positioned above the ceramic green brick conveying mechanism and is positioned at the downstream of the spraying clock, the decorative mortar is output by the movable digital guniting mechanism and is distributed on the surface of the basic mortar of the ceramic brick;
under the condition that the movable digital guniting mechanism is positioned right above the shower clock, the decorative mortar is output by the movable digital guniting mechanism, is distributed on the upper surface of the shower clock and is mixed with the basic mortar, and then is sprinkled on the surface of the ceramic brick blank from the edge of the shower clock.
A production method of a digital guniting decoration ceramic tile comprises a scheme A and a scheme B
Scheme a includes the following steps:
(a) preparing ceramic tile powder.
(b) Preparing a cosmetic soil slurry; the fineness of the makeup soil powder in the makeup soil slurry is 325 meshes, the allowance of a standard sieve is 0.3-0.8%, the specific gravity of the makeup soil slurry is 1.70-1.90 g/cm for carrying out thin film transmission, and the viscosity is 700-1000mPa & s.
(c) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：62%～70%，Al2O3：15%～21%，MgO+CaO：1%～4%，K2O+Na2O：5%～8%，ZnO：0.5%～5%，TiO2: 0.1-3%, and the balance of trace components and impurities; the fineness of the powder of the base slurry is within 0.5% of the standard sieve residue of 325 meshes, the specific gravity of the base slurry is 1.70-1.90 g/cm for carrying out thin-wall planting, and the viscosity is 700-1000 mPa.
(d) Preparing decorative slurry: the decoration slurry comprises various ceramic slurries for blanks, glaze and the like, contains pigments, additives and the like, the fineness of the powder of the decoration slurry is within 0.5 percent of the standard sieve allowance of 325 meshes, the specific gravity of the decoration slurry is 1.50-1.90 g/cm for carrying out thin film planting, and the viscosity is 100-1000 mPa & s.
(e) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 35-42 MPa to prepare a ceramic tile green compact.
(f) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(g) Applying a cosmetic soil: spraying a layer of the cosmetic clay slurry prepared in the step (b) on the surface of the dried ceramic tile green body according to the application amount of 300-650 g/m.
(h) Applying base slurry and decorative slurry: comprises three schemes, wherein:
the first scheme is as follows: firstly, the decorative slurry prepared in the step (d) is distributed on the surface of a moving ceramic adobe to form a decorative slurry layer, and then the basic slurry prepared in the step (c) is sprayed on the surface of the moving ceramic adobe through a spraying bell;
scheme II: spraying the base slurry prepared in the step (c) on the surface of a moving ceramic adobe through a spraying bell, and then distributing the decorative slurry prepared in the step (d) on the surface of the moving ceramic adobe to form a decorative slurry layer;
the third scheme is as follows: respectively distributing the basic slurry prepared in the step (c) and the decorative slurry prepared in the step (d) on the surface of a shower clock, and after confluence, spraying the basic slurry and the decorative slurry on the surface of a moving ceramic brick blank through the shower clock to form a decorative slurry layer.
When decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the spray head angle, the spray nozzle position distribution and the spray frequency according to preset programming to carry out paste spraying work. The application amount of the base paste is 400-950 g/m, and the application amount of the decorative paste is 4-475 g/m.
(i) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1190-1225 ℃ for 50-70 min to prepare a semi-finished product with natural texture.
(j) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Furthermore, the method also comprises an ink-jet printing process after the ceramic tile green body is prepared and dried or after the decorative slurry layer is formed: and (3) spraying and printing the ceramic ink on the ceramic tile green body or the surface of the ceramic tile green body to form a pattern as a supplement of the colored decorative layer.
Scheme B includes the following steps:
(a) preparing ceramic tile powder.
(b) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：62%～70%，Al2O3：15%～21%，MgO+CaO：1%～4%，K2O+Na2O：5%～8%，ZnO：0.5%～5%，TiO2: 0.1-3%, and the balance of trace components and impurities; the fineness of the powder of the base slurry is 325 meshes, the screen allowance is within 0.5 percent, the specific gravity of the base slurry is 1.70-1.90 g/cm for carrying out the thin film dry distillation method, and the viscosity is 700-1000mPa & s.
(c) Preparing decorative slurry: the decoration slurry comprises various ceramic slurries for blanks, glaze and the like, contains pigments, additives and the like, the fineness of the powder of the decoration slurry is within 0.5 percent of the standard sieve allowance of 325 meshes, the specific gravity of the decoration slurry is 1.50-1.90 g/cm for carrying out thin film planting, and the viscosity is 100-1000 mPa & s.
(d) Preparing a ceramic tile green body: and uniformly spreading the prepared ceramic tile powder in a die cavity of a brick press, and pressing under the pressure of 35-42 MPa to prepare a ceramic tile green compact.
(e) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(f) Applying base slurry and decorative slurry: comprises three schemes, wherein:
the first scheme is as follows: firstly, the prepared decorative slurry is distributed on the surface of a moving ceramic adobe to form a decorative slurry layer, and then the prepared basic slurry is sprayed on the surface of the moving ceramic adobe through a spraying bell;
scheme II: the prepared basic slurry is sprayed on the surface of a moving ceramic adobe through a spraying bell, and then the prepared decorative slurry is distributed on the surface of the moving ceramic adobe to form a decorative slurry layer;
the third scheme is as follows: and respectively distributing the prepared base slurry and the prepared decorative slurry on the surface of a shower clock, and showering and applying the converged base slurry and the prepared decorative slurry on the surface of the moving ceramic green brick through the shower clock to form a decorative slurry layer.
When decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the spray head angle, the spray nozzle position distribution and the spray frequency according to preset programming to carry out paste spraying work. The applied amount of base paste is 400-950 g/m, and the applied amount of decorative paste is 4-475 g/m.
(g) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1190-1225 ℃ for 50-70 min to prepare a semi-finished product with natural texture.
(h) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Further, an inkjet printing process is further included after the formation of the makeup base layer, or after the formation of the decorative paste layer: and (3) spraying and printing the ceramic ink on the ceramic tile green body or the surface of the ceramic tile green body to form a pattern as a supplement of the colored decorative layer.
A digital guniting decoration ceramic tile comprises six different schemes. Wherein:
the first scheme is as follows: the method comprises the following steps: a base layer 100, a base glaze layer 500 provided on an upper surface of the base layer; the glaze base glaze layer is characterized by further comprising a decorative slurry layer 200, wherein the decorative slurry layer is arranged in a local area between the substrate layer and the base glaze layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the base glaze layer.
Scheme II: the method comprises the following steps: a base layer 100, an inkjet printing layer 300 provided on the upper surface of the base layer, and a base glaze layer 500 provided on the upper surface of the inkjet printing layer; the glaze base glaze layer is characterized by further comprising a decorative slurry layer 200, wherein the decorative slurry layer is arranged in a local area between the base layer and the ink-jet printing layer, or between the ink-jet printing layer and the base glaze layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the base glaze layer.
The third scheme is as follows: the method comprises the following steps: a base layer 100, a base glaze layer 500 provided on the upper surface of the base layer, and an inkjet printed layer 300 provided on the upper surface of the base glaze layer; the glaze-based ink-jet printing machine further comprises a decorative slurry layer 200, wherein the decorative slurry layer is arranged in a local area between the substrate layer and the base glaze layer, or is arranged in a local area between the base glaze layer and the ink-jet printing layer, or is arranged in a local area on the upper surface of the ink-jet printing layer.
And the scheme is as follows: the method comprises the following steps: a base layer 100, a makeup soil layer 400 provided on an upper surface of the base layer, and a base glaze layer 500 provided on an upper surface of the makeup soil layer; the glaze base glaze layer is characterized by further comprising a decorative slurry layer 200, wherein the decorative slurry layer is arranged in a local area between a makeup soil layer and the base glaze layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the base glaze layer.
And a fifth scheme: the method comprises the following steps: the base glaze layer comprises a base layer 100, a make-up soil layer 400 arranged on the upper surface of the base layer, an ink jet printing layer 300 arranged on the upper surface of the make-up soil layer, and a base glaze layer 500 arranged on the upper surface of the ink jet printing layer; the decoration slip layer 200 is arranged in a local area between the makeup soil layer and the ink-jet printing layer, or between the ink-jet printing layer and the basic glaze layer, or in a local area in the basic glaze layer, or in a local area on the upper surface of the basic glaze layer.
Scheme six: the method comprises the following steps: a base layer 100, a makeup soil layer 400 provided on the upper surface of the base layer, a base glaze layer 500 provided on the upper surface of the makeup soil layer, and an inkjet printing layer 300 provided on the upper surface of the base glaze layer; the decoration slip layer 200 is arranged in a local area between a makeup soil layer and a base glaze layer, or between the base glaze layer and an ink jet printing layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the ink jet printing layer.
Example 1 (Movable digital pulp shooting machine above shower clock)
A digital guniting decorative ceramic tile, as shown in fig. 7, comprising: a base layer 100, a makeup soil layer 400 provided on an upper surface of the base layer, and a base glaze layer 500 provided on an upper surface of the makeup soil layer; also included is a decorative size layer 200 provided in a localized area in the base glaze layer.
As shown in fig. 1-2 and 4, a digital guniting decorative ceramic tile production apparatus comprises: the ceramic green brick spraying machine comprises a ceramic green brick conveying mechanism 1, a spraying clock 2, a basic mortar applying mechanism 4 and a movable digital mortar spraying mechanism 3. Specifically, the method comprises the following steps:
the ceramic green brick conveying mechanism comprises a conveying motor, a conveying belt 11 and a support 12; the conveying belt is arranged on the support, and the conveying motor is used for driving the conveying belt.
The upper surface of the shower bell is a cambered surface, and a pulp baffle plate 23 is arranged on the cambered surface; the area enclosed by the pulp baffle is a pulp flowing area, and the edge position of the pulp flowing area is positioned above the ceramic green brick conveying mechanism. The upper surface of the shower bell is provided with a raised basic slurry buffer ring 21 at the position right below the basic slurry applying mechanism. A convex decorative paste buffer ring 22 is arranged on the upper surface of the spraying bell and is positioned under the movable digital paste spraying mechanism; the basic slurry buffer ring is positioned in the decorative slurry buffer ring and is higher than the decorative slurry buffer ring.
The basic slurry applying mechanism is a slurry hopper which is positioned above the shower bell. The basic slurry is output by the basic slurry applying mechanism, is sprayed on the upper surface of the spray clock, and is sprayed on the surface of the ceramic green brick from the edge of the spray clock.
The movable digital guniting mechanism is positioned right above the shower clock and comprises four arc-shaped slide rails 31, four digital spray heads 38 and a control unit; the slide rails are positioned above the shower bell, and the slide rails are arranged in parallel in a concentric circle mode according to the diameter of the circular arc. Each sliding rail is provided with a movable digital spray head, and the control unit is used for controlling the work of the digital spray heads (realized by the prior art and comprises the control of slurry distribution pressure, spray head angle, spray nozzle position distribution, spray radio frequency and the like). The guniting frequency of the digital nozzle is 0-1000Hz, and as shown in fig. 4, the digital nozzle comprises a nozzle body 32, wherein a slurry supply port 33, a cache cavity 34, a guniting hole 35 (the aperture of each of the four digital nozzles is 0.1mm, 0.2mm, 0.1mm and 0.1mm from inside to outside) and a guniting signal input end 36 are arranged on the nozzle body; the buffer cavity is communicated with the slurry supply port and the slurry spraying hole; and the guniting signal input end is connected with the control unit. Under the working state, the decorative slurry is output by the movable digital slurry spraying mechanism, is distributed on the upper surface of the spray clock, is mixed with the basic slurry, and is sprayed on the surface of the ceramic green brick from the edge of the spray clock.
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: choose to useKaolin, feldspar and quartz are used as raw materials, and granular ceramic tile powder with the water content of 6.2 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, and the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：69%，Al2O3：21%，MgO+CaO：2%，K2O+Na2O: 4.8 percent, and the balance of trace components and impurities for later use.
(b) Preparing a cosmetic soil slurry; the fineness of the cosmetic soil powder in the cosmetic soil slurry is 325 meshes, the residue on a standard sieve is 0.6%, the specific gravity of the cosmetic soil slurry is 1.70g/cm through thin-wall mushy fruit and the viscosity is 705mPa & s.
(c) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：65%，Al2O3：19%，MgO+CaO：3%，K2O+Na2O：6%，ZnO：0.8%，TiO2: 0.5 percent, and the balance of trace components and impurities; the fineness of the powder of the base slurry is 325 meshes, the standard sieve residue is 0.4%, the specific gravity of the base slurry is 1.86g/cm for carrying out the high-speed dry top-bottom high-speed dry top-speed high-speed dry top-speed high-bottom high-speed dry top-bottom high-speed dry top-quality high-quality medium.
(d) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains pigments, additives and the like, the fineness of the powder of the decorative slurry is 0.5 percent of the standard sieve residue with the size of 325 meshes, the specific gravity of the decorative slurry is 1.50g/cm for carrying out thin film transmission, and the viscosity is 108mPa & s.
(e) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 37MPa to prepare a ceramic tile green compact.
(f) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(g) Applying a cosmetic soil: spraying a layer of the cosmetic clay slurry prepared in the step (b) on the surface of the dried ceramic tile green body according to the application amount of 305 g/m.
(h) Applying base slurry and decorative slurry: and (4) respectively applying the base slurry (transparent, white and colored) prepared in the step (c) and the decorative slurry prepared in the step (4) to the surface of a shower bell, and after confluence, spraying the base slurry and the decorative slurry to the surface of a moving ceramic brick blank through the shower bell to form a mixed layer with a decorative slurry layer and a base glaze layer in the same layer. When decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the spray head angle, the spray nozzle position distribution and the spray frequency according to preset programming to carry out paste spraying work. The amount of application of base paste is 886g/m, and the amount of application of decorative paste is 4 g/m.
(i) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1213 ℃ for 58min to prepare a semi-finished product with natural textures.
(j) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Example 2 (Movable digital pulp shooting machine located at the upstream of shower clock)
A digital guniting decorative ceramic tile, as shown in fig. 8, comprising: the base body layer 100, the makeup soil layer 400 arranged on the upper surface of the base body layer, the ink-jet printing layer 300 arranged on the upper surface of the makeup soil layer, and the decorative slurry layer 200 arranged in a local area on the upper surface of the ink-jet printing layer; and a base glaze layer 500 provided on the upper surfaces of the inkjet printing layer and the decorative paste layer.
Different from the embodiment 1, as shown in fig. 5, in the production apparatus of this embodiment, the movable digital grout spraying mechanism is located above the ceramic tile blank conveying mechanism and upstream of the shower clock, and after the decorative grout is output by the movable digital grout spraying mechanism and is distributed on the surface of the ceramic tile blank, the basic grout is sprayed on the surface of the ceramic tile blank. The size of the guniting hole (the aperture of each of the four digital nozzles is 0.3mm, 0.5mm, 0.7mm and 0.4mm from inside to outside).
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: kaolin, feldspar and quartz are selected as raw materials, and granular ceramic tile powder with the water content of 6.8 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, wherein the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：66%，Al2O3：23%，MgO+CaO：2%，K2O+Na2O: 5.1 percent, and the balance of trace components and impurities for later use.
(b) Preparing a cosmetic soil slurry; the fineness of the cosmetic soil powder in the cosmetic soil slurry is 325 meshes, the allowance of a standard sieve is 0.5%, the specific gravity of the cosmetic soil slurry is 1.86g/cm, and the viscosity is 900mPa & s.
(c) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：67%，Al2O3：17%，MgO+CaO：2%，K2O+Na2O：6%，ZnO：0.9%，TiO2: 0.6 percent, and the balance of trace components and impurities; the fineness of the powder of the base slurry is 325 meshes, the standard sieve residue is 0.5%, the specific gravity of the base slurry is 1.88g/cm for carrying out the high-speed plantation, and the viscosity is 920mPa & s.
(d) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains pigment, additive and the like, the fineness of the powder of the decorative slurry is 0.4 percent of the standard sieve residue with the size of 325 meshes, the specific gravity of the decorative slurry is 1.77g/cm for carrying out thin film etching, and the viscosity is 625mPa & s.
(e) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 36MPa to prepare a ceramic tile green compact.
(f) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(g) Applying a cosmetic soil: spraying a layer of the cosmetic clay slurry prepared in the step (b) on the surface of the dried ceramic tile green body according to the application amount of 505 g/m.
(h) Ink-jet printing treatment: ceramic ink is sprayed and printed on the surface of a ceramic tile blank to form patterns as shading, so that the design and color can be enriched, and the patterns can be used as supplement of natural textures.
(i) Applying base slurry and decorative slurry: firstly, the decorative paste prepared in the step (d) is distributed on the surface of a moving ceramic green brick to form a decorative paste layer, when the decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the angle of a spray head, the position distribution of spray nozzles and the spraying frequency according to preset programming to carry out paste spraying work, and the application amount of the decorative paste is 263 g/m. Then the base paste (transparent, translucent) prepared in step (c) is applied onto the surface of the moving ceramic adobe by means of a shower clock, the applied amount of the base paste is 886 g/m.
(j) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1217 ℃ for 53min to prepare a semi-finished product with natural textures.
(k) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Example 3 (Movable digital pulp shooting machine at the downstream of shower clock)
A digital guniting decorative ceramic tile, as shown in fig. 9, comprising: the base glaze layer comprises a base layer 100, a make-up soil layer 400 arranged on the upper surface of the base layer, an ink jet printing layer 300 arranged on the upper surface of the make-up soil layer, and a base glaze layer 500 arranged on the upper surface of the ink jet printing layer; and the decorative slurry layer 200 is arranged on the local area of the upper surface of the basic glaze layer.
Unlike embodiment 1, as shown in fig. 6, in the production apparatus of this embodiment, the movable digital guniting mechanism is located above the ceramic tile blank conveying mechanism and downstream of the shower clock, and the decorative grout is output by the movable digital guniting mechanism and is distributed on the surface of the basic grout of the ceramic tile blank. The size of the guniting hole (the aperture of each of the four digital nozzles is 0.8mm, 1.2mm, 0.6mm and 1.5mm from inside to outside).
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: kaolin, feldspar and quartz are selected as raw materials, and granular ceramic tile powder with the water content of 6.8 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, wherein the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：68%，Al2O3：22%，MgO+CaO：2%，K2O+Na2O: 4.9 percent, and the balance of trace components and impurities for later use.
(b) Preparing a cosmetic soil slurry; the fineness of the cosmetic soil powder in the cosmetic soil slurry is 325 meshes, the residue on a standard sieve is 0.7%, the specific gravity of the cosmetic soil slurry is 1.90g/cm through thin-wall high-speed dry-wet-method thin-wall high-speed dry-method thin-wall high-speed dry-wall high-speed dry-method thin-wall high-quality dry-wall high-quality dry-wall high-quality soil slurry is prepared by thin-wall high-quality high-wall high-.
(c) Preparation of the base slurry: the powder of the basic slurry comprises the following components: SiO 22：64%，Al2O3：19%，MgO+CaO：3%，K2O+Na2O：7%，ZnO：0.9%，TiO2: 0.4 percent, and the balance of trace components and impurities; the fineness of the powder of the base slurry is 325 meshes, the standard sieve residue is 0.4%, the specific gravity of the base slurry is 1.70g/cm for carrying out the high-speed dry top-bottom upward cultivation, and the viscosity is 706mPa & s.
(d) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains pigments, additives and the like, the fineness of the powder of the decorative slurry is 325 meshes, the allowance of a standard sieve is 0.3 percent, and the decorative slurry comprises three types: carrying out dry cultivation under the condition that the specific gravity is 1.76g/cm and the viscosity is 610mPa & s; ② the specific gravity is 1.65g/cm for cultivating the trees with the viscosity of 500mPa & s; ③ carrying out thin-layer dry-mass.
(e) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 38MPa to prepare a ceramic tile green compact.
(f) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(g) Applying a cosmetic soil: spraying a layer of the cosmetic clay slurry prepared in the step (b) on the surface of the dried ceramic tile green body according to the application amount of 650 g/m.
(h) Ink-jet printing treatment: ceramic ink is sprayed and printed on the surface of a ceramic tile blank to form patterns as shading, so that the design and color can be enriched, and the patterns can be used as supplement of natural textures.
(i) Applying base slurry and decorative slurry: first, the base paste (transparent, translucent) obtained in step (c) is applied onto the surface of the moving ceramic adobe through a shower clock in the amount of 410g/m, and then the three decorative pastes obtained in step (d) are applied onto the surface of the moving ceramic adobe. Wherein, the decorative slurry is sprayed and printed on the green body to form a raised pattern, and the raised pattern is combined with the underglaze ink-jet pattern to form a pattern, so that the decorative slurry has a concave-convex effect. When decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the spray nozzle angle, the spray nozzle position distribution and the spray frequency according to preset programming to carry out paste spraying work; the total application amount of the decorative paste was 385 g/m.
(j) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1196 ℃ for 68min to prepare a semi-finished product with natural textures.
(k) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Example 4 (Movable digital pulp shooting machine is located right above shower clock and does not contain cosmetic soil layer)
A digital guniting decorative ceramic tile, as shown in fig. 10, comprising: a base layer 100, a base glaze layer 500 provided on an upper surface of the base layer; also included is a decorative size layer 200 provided in a localized area in the base glaze layer.
This example is different from example 1 in that there is no makeup soil layer. The arrangement of the guniting holes in the production device is different: the aperture of the four digital nozzles is 0.1mm, 0.3mm, 0.2mm and 0.2mm from inside to outside respectively.
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: kaolin, feldspar and quartz are selected as raw materials, and granular ceramic tile powder with the water content of 6.2 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, wherein the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：68%，Al2O3：22%，MgO+CaO：2%，K2O+Na2O: 4.8 percent, and the balance of trace components and impurities for later use.
(b) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：66%，Al2O3：18%，MgO+CaO：3%，K2O+Na2O：6%，ZnO：0.8%，TiO2: 0.5 percent, and the balance of trace components and impurities; the fineness of the powder of the base slurry is 325 meshes, the standard sieve residue is 0.4%, the specific gravity of the base slurry is 1.90g/cm for carrying out high-speed plantation, and the viscosity is 996mPa & s.
(c) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains pigment, additive and the like, the fineness of the powder of the decorative slurry is 0.4 percent of the standard sieve residue with the size of 325 meshes, the specific gravity of the decorative slurry is 1.50g/cm for carrying out thin film transmission, and the viscosity is 106mPa & s.
(d) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 35MPa to prepare a ceramic tile green compact.
(e) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(f) Applying base slurry and decorative slurry: and (3) respectively applying the base slurry (transparent, white and colored) prepared in the step (b) and the decorative slurry prepared in the step (3) to the surface of a shower clock, and after confluence, spraying the base slurry and the decorative slurry to the surface of a moving ceramic brick blank through the shower clock to form a mixed layer with a decorative slurry layer and a base glaze layer in the same layer. When decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the spray head angle, the spray nozzle position distribution and the spray frequency according to preset programming to carry out paste spraying work. The amount of application of base paste is 950g/m, and the amount of application of decorative paste is 80 g/m.
(g) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1213 ℃ for 58min to prepare a semi-finished product with natural textures.
(h) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Example 5 (Movable digital spraying machine located upstream of shower clock and without cosmetic soil layer)
A digital guniting decorative ceramic tile, as shown in fig. 11, comprising: the base body layer 100, locate the base body layer upper surface decorate thick liquid layer 200, locate decorate thick liquid upper surface's inkjet printing layer 300, locate inkjet printing layer and decorate the basic glaze layer 500 of thick liquid layer upper surface.
The difference between this embodiment and embodiment 1 is that, this embodiment has no makeup soil layer, and in the production apparatus of this embodiment, the movable digital guniting mechanism is located above the ceramic tile blank conveying mechanism and located upstream of the shower clock, and the guniting holes are differently arranged: the aperture of the four digital nozzles is 0.6mm, 0.3mm, 0.9mm and 0.5mm from inside to outside respectively.
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: kaolin, feldspar and quartz are selected as raw materials, and granular ceramic tile powder with the water content of 6.8 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, wherein the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：66%，Al2O3：23%，MgO+CaO：2%，K2O+Na2O: 5.1 percent, and the balance of trace components and impurities for later use.
(b) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：66%，Al2O3：18%，MgO+CaO：2%，K2O+Na2O：6%，ZnO：0.9%，TiO2: 0.6 percent, and the balance of trace components and impurities; the fineness of the powder of the basic slurry is 325 meshes, the standard sieve residue is 0.4%, the specific gravity of the basic slurry is 1.82g/cm for carrying out the top-down planting, and the viscosity is 875mPa & s.
(c) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains coloring materials, additives and the like, the fineness of the powder of the decorative slurry is 0.4 percent of the standard sieve residue with the size of 325 meshes, the specific gravity of the decorative slurry is 1.80g/cm for carrying out thin film dry.
(d) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 42MPa to prepare a ceramic tile green compact.
(e) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(f) Applying decorative slurry: firstly, the decorative paste prepared in the step (c) is distributed on the surface of a moving ceramic brick blank to form a decorative paste layer, when the decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the angle of a spray head, the position distribution of the spray nozzles and the spraying frequency according to preset programming to carry out paste spraying work, and the application amount of the decorative paste is 352 g/m.
(g) Ink-jet printing treatment: ceramic ink is sprayed and printed on the surface of a ceramic tile blank to form patterns as shading, so that the design and color can be enriched, and the patterns can be used as supplement of natural textures.
(h) Applying basic slurry: pouring the base paste (transparent, translucent) obtained in step (b) onto the surface of the moving ceramic adobe through a shower clock, with the application amount of the base paste being 930 g/m.
(i) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1222 ℃ for 53min to prepare a semi-finished product with natural texture.
(j) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Example 6 (Movable digital spraying machine located downstream of shower clock and without cosmetic soil layer)
A digital guniting decorative ceramic tile, as shown in fig. 12, comprising: a base layer 100, an inkjet printing layer 300 provided on the upper surface of the base layer, and a base glaze layer 500 provided on the upper surface of the inkjet printing layer; and the decorative slurry layer 200 is arranged on the local area of the upper surface of the basic glaze layer.
The difference between this embodiment and embodiment 1 is that, this embodiment has no makeup soil layer, and in the apparatus for producing of this embodiment, the movable digital guniting mechanism is located above the ceramic tile blank conveying mechanism and located downstream of the shower clock, and the guniting holes are differently arranged: the aperture of the four digital nozzles is 1.5mm, 2.0mm, 1.2mm and 1.1mm from inside to outside respectively.
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: kaolin, feldspar and quartz are selected as raw materials, and granular ceramic tile powder with the water content of 6.8 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, wherein the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：67%，Al2O3：23%，MgO+CaO：2%，K2O+Na2O: 4.9 percent, and the balance of trace components and impurities for later use.
(b) Preparing base slurry: of base slurriesThe powder comprises the following components: SiO 22：64%，Al2O3：19%，MgO+CaO：3%，K2O+Na2O：7%，ZnO：0.9%，TiO2: 0.4 percent, and the balance of trace components and impurities; the fineness of the powder of the base slurry is 325 meshes, the standard sieve residue is 0.3%, the specific gravity of the base slurry is 1.75g/cm for carrying out the high-speed dry top-bottom high-speed dry top-bottom-speed dry top-bottom high-speed dry top-speed high-speed dry top-speed high-bottom high-speed dry top-bottom high-speed dry top-quality high-quality medium.
(c) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains pigments, additives and the like, the fineness of the powder of the decorative slurry is 0.3 percent of the standard sieve residue with the size of 325 meshes, the specific gravity of the decorative slurry is 1.90g/cm for carrying out thin film crop by thin film crop, and the viscosity is 996mPa & s.
(d) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under 39MPa to prepare a ceramic tile green compact.
(e) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(f) Ink-jet printing treatment: ceramic ink is sprayed and printed on the surface of a ceramic tile blank to form patterns as shading, so that the design and color can be enriched, and the patterns can be used as supplement of natural textures.
(g) Applying base slurry and decorative slurry: first, the base paste (transparent, white, colored) prepared in step (b) is applied to the surface of the moving ceramic adobe through a shower, the application amount of the base paste is 940g/m, and then the decorative paste prepared in step (c) is applied to the surface of the moving ceramic adobe. Wherein, the decorative slurry is sprayed and printed on the green body to form a raised pattern, and the raised pattern is combined with the underglaze ink-jet pattern to form a pattern, so that the decorative slurry has a concave-convex effect. When decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the spray nozzle angle, the spray nozzle position distribution and the spray frequency according to preset programming to carry out paste spraying work; the application amount of the decorative paste was 475 g/m.
(h) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1210 ℃ for 64min to prepare a semi-finished product with natural textures.
(i) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
Example 7 (Movable digital pulp shooting machine located at the upstream of shower clock)
A digital guniting decorative ceramic tile, as shown in fig. 13, comprising: the base body layer 100, the makeup soil layer 400 arranged on the upper surface of the base body layer, the decorative slurry layer 200 arranged in a local area of the upper surface of the makeup soil layer, and the base glaze layer 500 arranged on the upper surfaces of the makeup soil layer and the decorative slurry layer; and an ink jet printing layer 300 provided on the upper surface of the base glaze layer.
Different from the embodiment 1, as shown in fig. 5, in the production apparatus of this embodiment, the movable digital grout spraying mechanism is located above the ceramic tile blank conveying mechanism and upstream of the shower clock, and after the decorative grout is output by the movable digital grout spraying mechanism and is distributed on the surface of the ceramic tile blank, the basic grout is sprayed on the surface of the ceramic tile blank. The size of the guniting hole (the aperture of each of the four digital nozzles is 1.2mm, 0.5mm, 0.7mm and 1.6mm from inside to outside).
A production method of a digital guniting decorative ceramic tile comprises the following steps:
(a) preparing ceramic tile powder: kaolin, feldspar and quartz are selected as raw materials, and granular ceramic tile powder with the water content of 6.8 percent and the grain size of 20-120 meshes is prepared by batching, wet ball milling and pulping and spray drying granulation, wherein the ceramic tile powder comprises the following chemical components in parts by weight: SiO 22：66%，Al2O3：23%，MgO+CaO：2%，K2O+Na2O: 5.1 percent, and the balance of trace components and impurities for later use.
(b) Preparing a cosmetic soil slurry; the fineness of the makeup soil powder in the makeup soil slurry is 325 meshes, the allowance of a standard sieve is 0.5%, the specific gravity of the makeup soil slurry is 1.85g/cm for thin film chromatography, and the viscosity is 875mPa & s.
(c) Preparing base slurry: the powder of the basic slurry comprises the following components: SiO 22：67%，Al2O3：17%，MgO+CaO：2%，K2O+Na2O：6%，ZnO：0.9%，TiO2: 0.6 percent, and the balance of trace components and impurities; the fineness of the powder of the basic slurry is 0.5 percent of the residual amount of a standard sieve with 325 meshesAnd (3) carrying out thin film chromatography on the obtained pulp by using the thin film chromatography, wherein the specific gravity of the base pulp is 1.87g/cm, and the viscosity is 908mPa & s.
(d) Preparing decorative slurry: the decorative slurry comprises various ceramic slurries for blanks, glazes and the like, contains pigments, additives and the like, the fineness of the powder of the decorative slurry is 0.4 percent of the standard sieve residue with the size of 325 meshes, the specific gravity of the decorative slurry is 1.77g/cm for carrying out thin film transmission, and the viscosity is 630mPa & s.
(e) Preparing a ceramic tile green body: uniformly spreading the ceramic tile powder prepared in the step (a) in a die cavity of a brick press, and pressing under the pressure of 37MPa to prepare a ceramic tile green compact.
(f) And (3) drying: and drying the ceramic tile green body in a multi-layer drying kiln at the temperature of 80-250 ℃.
(g) Applying a cosmetic soil: spraying a layer of the cosmetic clay slurry prepared in the step (b) on the surface of the dried ceramic tile green body according to the application amount of 505 g/m.
(h) Applying base slurry and decorative slurry: firstly, the decorative paste prepared in the step (d) is distributed on the surface of a moving ceramic brick blank to form a decorative paste layer, when the decorative paste is distributed, the movable digital paste spraying mechanism controls the paste distribution pressure, the angle of a spray head, the position distribution of spray nozzles and the spraying frequency according to preset programming to carry out the paste spraying work, and the application amount of the decorative paste is 300 g/m. Then, the base paste (transparent, translucent) prepared in step (c) was applied onto the surface of the moving ceramic adobe by means of a shower clock, the applied amount of the base paste was 870 g/m.
(i) Ink-jet printing treatment: the ceramic ink is sprayed and printed on the surface of the ceramic tile blank to form patterns, so that the patterns can be enriched and supplemented as natural textures.
(j) Drying and firing: and (3) drying the ceramic adobe prepared in the previous step in a dryer at the temperature of 80-150 ℃, and then, sintering in a roller kiln for one time at the sintering temperature of 1217 ℃ for 53min to prepare a semi-finished product with natural textures.
(k) Polishing and edging: and polishing and edging the semi-finished brick to obtain a finished product.
The raw materials and equipment used in the utility model are common raw materials and equipment in the field if not specified; the methods used in the present invention are conventional in the art unless otherwise specified.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all simple modifications, alterations and equivalents of the above embodiments according to the technical spirit of the present invention are still within the protection scope of the technical solution of the present invention.

Claims (15)

1. The utility model provides a production facility of ceramic brick is decorated in digital whitewashing which characterized in that includes:
a ceramic green brick conveying mechanism (1);
a sprinkling clock (2) positioned above the ceramic green brick conveying mechanism;
a base slurry applying mechanism (4) positioned above the shower bell;
a movable digital guniting mechanism (3); the movable digital guniting mechanism is positioned above the ceramic green brick conveying mechanism and is positioned at the upstream or the downstream of the shower clock, or the movable digital guniting mechanism is positioned right above the shower clock.
2. The production device according to claim 1, wherein the movable digital guniting mechanism comprises at least one slide rail (31), at least one digital nozzle (38) and a control unit; the slide rails are positioned above the ceramic green brick conveying mechanism or the shower clock, at least one digital spray nozzle is arranged on each slide rail, and the control unit is used for controlling the digital spray nozzles to work.
3. The production device as claimed in claim 2, wherein the digital nozzle comprises a nozzle body (32), and the nozzle body is provided with a slurry supply port (33), a buffer chamber (34), a slurry spraying hole (35) and a slurry spraying signal input end (36); the buffer cavity is communicated with the slurry supply port and the slurry spraying hole; and the guniting signal input end is connected with the control unit.
4. The production device as claimed in claim 2 or 3, wherein the slide rails are a plurality of rails, each rail is arc-shaped, and the rails are arranged in parallel in concentric circles according to the diameter of the arc.
5. The production apparatus as claimed in claim 1, wherein the upper surface of the shower bell is provided with a raised base slurry cushion ring (21) at a position directly below the base slurry application mechanism.
6. The production device as claimed in claim 5, wherein the movable digital guniting mechanism is positioned right above the sprinkling clock, and a raised decorative guniting buffer ring (22) is arranged on the upper surface of the sprinkling clock and is positioned right below the movable digital guniting mechanism; the basic slurry buffer ring is positioned in the decorative slurry buffer ring and is higher than the decorative slurry buffer ring.
7. The production device according to claim 1, wherein the upper surface of the shower bell is a cambered surface, and a pulp baffle (23) is arranged on the cambered surface; the area enclosed by the pulp baffle is a pulp flowing area, and the edge position of the pulp flowing area is positioned above the ceramic brick blank conveying mechanism.
8. The manufacturing device of claim 1, wherein said base slurry application mechanism is a slurry hopper.
9. The production apparatus as claimed in claim 1, wherein said green ceramic tile conveying mechanism comprises a conveying motor, a conveying belt (11) and a support (12); the conveying belt is arranged on the support, and the conveying motor is used for driving the conveying belt.
10. A digital gunite decorated ceramic tile obtained by the production apparatus of any one of claims 1 to 9, comprising:
a base layer (100) comprising a plurality of layers,
a base glaze layer (500) provided on the upper surface of the base layer;
the base glaze layer is arranged on the substrate layer, and the base glaze layer is arranged on the substrate layer and is characterized by further comprising a decorative slurry layer (200) which is arranged in a local area between the substrate layer and the base glaze layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the base glaze layer.
11. A digital gunite decorated ceramic tile obtained by the production apparatus of any one of claims 1 to 9, comprising:
a base layer (100) comprising a plurality of layers,
an ink jet printing layer (300) arranged on the upper surface of the substrate layer,
a base glaze layer (500) provided on the upper surface of the inkjet printing layer;
the glaze base glaze layer is characterized by further comprising a decorative slurry layer (200), wherein the decorative slurry layer is arranged in a local area between the base layer and the ink jet printing layer, or between the ink jet printing layer and the base glaze layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the base glaze layer.
12. A digital gunite decorated ceramic tile obtained by the production apparatus of any one of claims 1 to 9, comprising:
a base layer (100) comprising a plurality of layers,
a base glaze layer (500) provided on the upper surface of the base layer,
an ink jet printing layer (300) provided on the upper surface of the base glaze layer;
the base glaze layer is arranged on the substrate layer, the decoration slurry layer (200) is arranged on the base glaze layer, the decoration slurry layer is arranged on the base glaze layer, the ink-jet printing layer and the ink-jet printing layer, and the decoration slurry layer is arranged on the base glaze layer.
13. A digital gunite decorated ceramic tile obtained by the production apparatus of any one of claims 1 to 9, comprising:
a base layer (100) comprising a plurality of layers,
a makeup soil layer (400) arranged on the upper surface of the base body layer,
a base glaze layer (500) provided on the upper surface of the makeup soil layer;
the base glaze layer is characterized by further comprising a decorative slurry layer (200), wherein the decorative slurry layer is arranged in a local area between the makeup soil layer and the base glaze layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the base glaze layer.
14. A digital gunite decorated ceramic tile obtained by the production apparatus of any one of claims 1 to 9, comprising:
a base layer (100) comprising a plurality of layers,
a makeup soil layer (400) arranged on the upper surface of the base body layer,
an ink jet printing layer (300) provided on the upper surface of the makeup soil layer,
a base glaze layer (500) provided on the upper surface of the inkjet printing layer;
the decoration slip layer (200) is arranged in a local area between the makeup soil layer and the ink-jet printing layer, or between the ink-jet printing layer and the basic glaze layer, or in a local area in the basic glaze layer, or in a local area on the upper surface of the basic glaze layer.
15. A digital gunite decorated ceramic tile obtained by the production apparatus of any one of claims 1 to 9, comprising:
a base layer (100) comprising a plurality of layers,
a makeup soil layer (400) arranged on the upper surface of the base body layer,
a base glaze layer (500) provided on the upper surface of the makeup soil layer,
an ink jet printing layer (300) provided on the upper surface of the base glaze layer;
the decoration slip layer (200) is arranged in a local area between a makeup soil layer and the base glaze layer, or between the base glaze layer and the ink-jet printing layer, or in a local area in the base glaze layer, or in a local area on the upper surface of the ink-jet printing layer.
CN202122240756.1U 2021-09-15 2021-09-15 Digital guniting decorative ceramic tile and production device thereof Active CN216266689U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114454322A (en) * 2021-09-15 2022-05-10 杭州诺贝尔陶瓷有限公司 Digital guniting decorative ceramic tile and production device and production method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114454322A (en) * 2021-09-15 2022-05-10 杭州诺贝尔陶瓷有限公司 Digital guniting decorative ceramic tile and production device and production method thereof
CN114454322B (en) * 2021-09-15 2023-09-15 杭州诺贝尔陶瓷有限公司 Digital guniting decorative ceramic tile and production device and production method thereof

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