CN102699992B - Fine line material distribution method and device for polished bricks - Google Patents

Fine line material distribution method and device for polished bricks Download PDF

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Publication number
CN102699992B
CN102699992B CN201210175224.7A CN201210175224A CN102699992B CN 102699992 B CN102699992 B CN 102699992B CN 201210175224 A CN201210175224 A CN 201210175224A CN 102699992 B CN102699992 B CN 102699992B
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China
Prior art keywords
micro mist
main belt
distribution
polished bricks
stockpile
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CN201210175224.7A
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CN102699992A (en
Inventor
曾权
邝志均
马兆利
管霞菲
曾立华
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Donghua Foshan New Material Co., Ltd.
Qingyuan Nafuna Ceramics Co.,Ltd.
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
FOSHAN HUASHENGCHANG CERAMIC Co Ltd
QINGYUAN NAFUNA CERAMICS CO Ltd
GUANGDONG DONGPENG CERAMIC CO Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
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Priority to CN201210175224.7A priority Critical patent/CN102699992B/en
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Abstract

The invention discloses a fine line material distribution method and a fine line material distribution device for polished bricks. The method comprises the following steps of: (A), forming a plurality of mutually separated micro powder piles on a main belt through the conventional material distribution mode; (B), uniformly scattering a layer of micro powder fabric on the main belt; (C), spraying color paste on the micro powder piles; and (D), filling micro powder on the part of the main belt, which is not covered by the micro powder piles in the step (A), and thus forming a complete micro powder layer. According to the material distribution method for the polished bricks, the color paste is sprayed on the micro powder piles during material distribution, a high-efficiency and fine material distribution effect is achieved; ultrathin line material distribution is realized; an effect of simulating natural, vivid, smooth and changeful texture surfaces of natural stones by the polished bricks is achieved; and the surface texture of the natural stone is achieved.

Description

A kind of meticulous lines distributing method of polished bricks and device
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to the meticulous lines distributing method of a kind of polished bricks and device.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to the operation of ceramic powder being arranged to moulding according to predetermined requirement, is completed by material distributing machine; Along with the raising of people's living standard, the pattern of polished bricks is required also more and more, in prior art, in order to obtain the polished bricks of different pattern, generally adopt on same cloth system to change formula and grid pattern is obtained different decorative effects, and be all that texture, the patterned roller that utilizes grid forms different patterns conventionally.But because of the limitation of equipment, the ceramic batch of the different formulations in different grids is in follow-up compacting and sintering procedure, intersection is each other difficult to have the phenomenon of infiltration and blending with avoiding, so, be difficult in product, realize meticulous lines by polished bricks Strand Feeding Technique, and further widen color development and the texture of polished bricks lines, thus make product decoration effect more approach lithotome, best embody the aging crack decorative effect of natural-like stone.
Summary of the invention
The object of the invention is to avoid weak point of the prior art and provide a kind of polished bricks meticulous lines distributing method, not only can realize meticulous lines cloth texture, can also further expand color development and the imitative stone texture that in polished bricks, lines are decorated by the decoration technique of colour glaze, reach efficiently, lines material cloth effect accurately, and make polished bricks product more approach texture and the decorative effect of lithotome.
Another object of the present invention is to provide the meticulous lines distribution device of a kind of polished bricks, and it is simple in structure, easy to use, is convenient to manufacture, and is easy to combine with existing polished bricks cloth system, and can realizes and working continuously.
The present invention adopts following technical solution to realize above-mentioned purpose.
The meticulous lines distributing method of a kind of polished bricks, step comprises:
A. form on main belt by conventional distributing mode after multiple micro mist stockpiles that are separated from each other, adopt sizing grid micro mist stockpile to be squeezed into the shape of wanting;
B. on described main belt, evenly spread the skim micro mist bed of material;
C. to described micro mist stockpile color spray slurry;
D. on main belt, supplement the micro mist bed of material, form complete bed of cloth.
E. make described micro mist thickness of feed layer identical by material scraper or rotation steel wire, adopt fidelity grid that the micro mist bed of material identical thickness is transferred to press from described main belt.
In steps A, be to be combined to form multiple micro mist stockpiles that are separated from each other by one or more in carved leather belt, engraved roll.
Step B adopts the sieve that shakes on described main belt, to spread the thin layer micro mist bed of material.Play the main belt of protection and avoid the effect of glaze slip bonding and absorption portion glaze slip moisture, prevent the defect of compacting layering.
Step C adopts nozzle to spray described mill base, the colorant of the covering of the fan that described nozzle ejection is 100~150 °, and described nozzle swings, and described whitewashing amount is 10-50g/m 2.
The meticulous lines distribution device of a kind of polished bricks, comprises main belt, stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplementing device;
Described distribution device is for to set gradually stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplementing device along main belt movement direction;
Described distribution device also comprises sizing grid, and the inner mesh border of described sizing grid is inclined-plane;
Described distribution device is involving vibrations sieve also, and described vibration grit number is 8-12 order;
Described distribution device also comprises material scraper or rotates steel wire and fidelity grid;
The distributing method of polished bricks of the present invention by being sprayed at colorant on micro mist stockpile in cloth process, reach efficient, meticulous cloth effect, realize meticulous lines cloth and realize the aging crack of polished bricks production simulation lithotome, changeful decorative pattern superficial makings effect, reach the surperficial texture of lithotome.
Its refractory gunning equipment of the distribution device of polished bricks of the present invention is easy to change and clean, can on different cloth systems, install additional according to the design of product pattern, simple in structure, easy to use, use angle and spray pressure are easy to regulate, can make polished bricks generation rich solid, natural and tripping meticulous lines decorate texture, make polished bricks have more third dimension, decorative effect is more attractive in appearance.
Brief description of the drawings
The present invention will be further described to utilize accompanying drawing, but content in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of an embodiment of the distribution device of polished bricks of the present invention.
Fig. 2 is the schematic diagram of the distributing method of polished bricks of the present invention.
Fig. 3 is the sectional view that adopts the polished bricks made of distributing method of the present invention.
Reference numeral:
Main belt 1, stockpile distribution device 2, thin layer distribution device 3, refractory gunning equipment 4, feed supplementing device 5, sizing grid 6, fidelity grid 7;
Micro mist stockpile 21, micro mist fabric 22, mill base 23, micro mist 24, superfine line 3.
Detailed description of the invention
The invention will be further described with the following Examples.
The distributing method of a kind of polished bricks of the present embodiment, sees figures.1.and.2, and step comprises:
A. form on main belt 1 by conventional distributing mode after multiple micro mist stockpiles 21 that are separated from each other, adopt sizing grid 6 micro mist stockpile 21 to be squeezed into the shape of wanting;
B. on main belt 1, evenly spread one deck micro mist fabric 22, form the thin layer micro mist bed of material;
C. to described micro mist stockpile 21 color spray slurries 23;
D. on main belt 1, supplement and fill out micro mist 24, form the complete micro mist bed of material.
In steps A, form after multiple micro mist stockpiles 21 that are separated from each other, adopt sizing grid 6 micro mist stockpile 21 to be squeezed into the shape of wanting, described sizing grid 6 moves back and forth along the direction of the traffic direction perpendicular to described main belt 1, and the inner mesh border of described sizing grid 6 is inclined-plane.Inclined-plane can make the formation slope, edge of micro mist stockpile 21, facilitates adhering to of colorant 23.
Step B adopts the sieve that shakes to spread micro mist fabric 22 on described main belt 1, described in the grit number that shakes be 8-12 order.
Step C adopts nozzle to spray described mill base 23, the mill base 23 of the covering of the fan that described nozzle ejection is 100~150 °, and whitewashing amount is 10-50g/m 2, described covering of the fan becomes the angle of 0~90 ° with the traffic direction of described main belt 1, and described nozzle swings.
After step D, make described micro mist thickness of feed layer identical by material scraper or rotation steel wire, be beneficial to next step compacting, adopt fidelity grid 7 that the micro mist bed of material identical thickness is transferred to press from described main belt 1.
After cloth completes, after compacting and firing, the Ceramic Tiles being fired into is carried out to polishing, while being polished to the thin layer that colorant 23 forms, the texture that colorant 23 forms on polished bricks surface is exactly superfine line 3.
The meticulous lines distribution device of a kind of polished bricks of the present embodiment, comprises main belt 1, stockpile distribution device 2, thin layer distribution device 3, refractory gunning equipment 4 and feed supplementing device 5;
Described stockpile distribution device 2 for forming multiple micro mist stockpiles that are separated from each other on described main belt 1;
Described thin layer distribution device 3 for evenly spreading one deck micro mist fabric on described main belt 1;
Described refractory gunning equipment 4 is for starching 23 to described micro mist stockpile 21 color sprays;
Described feed supplementing device 5, for the part that does not cover micro mist stockpile on described main belt 1 is filled out to micro mist, forms the complete micro mist bed of material.
The present embodiment also comprises sizing grid 6, described sizing grid 6 is for being squeezed into by the described micro mist stockpile being separated from each other the shape of wanting, described sizing grid 6 moves back and forth along the direction of the traffic direction perpendicular to described main belt 1, and the inner mesh border of described sizing grid 6 is inclined-plane.
Described thin layer distribution device 3 is the sieve that shakes, described in shake sieve order number be 8-12 order.
Described refractory gunning equipment 4 is nozzle, the colorant of the covering of the fan that described nozzle ejection is 100~150 °, and described covering of the fan becomes the angle of 0~90 ° with the traffic direction of described main belt 1, and described nozzle swings.
The present embodiment also comprises material scraper or rotation steel wire, and described material scraper or rotation steel wire are used for making described micro mist thickness of feed layer identical.The present embodiment also comprises fidelity grid 7, and described fidelity grid 7 is for transferring to press by the micro mist bed of material identical thickness from described main belt 1.
Operation principle of the present invention is as follows.
One, first on main belt, form micro mist stockpile 21 at the least significant end of main belt 1 by conventional roller blanking (comprising engraving roller) or belt blanking (comprising engraving belt) mode;
Two, need to design sizing grid 6 (band inclined-plane grid texture) according to the layout of lines, then the grid 6 of shaping drops to main belt 1, and with the perpendicular direction of main belt 1 feeding on do move back and forth, micro mist stockpile 21 is squeezed into the shape of wanting;
Three, on main belt 1, the application sieve that shakes sprinkles the micro mist fabric of thin layer uniformly, droplet in the time of follow-up color spray glaze or color spray base slurry can be stained with on main belt 1, and the effect that also can form on superfine line side a kind of transition simultaneously increases surface three-dimensional sense;
Four, nozzle sprays common mill base, or mill base with osmotic effect, or look base slurry.One or more nozzles are installed on the drive disk assembly swinging, and to make the open-angle of nozzle be 100~150 °, be covering of the fan ejection, covering of the fan and main belt 1 form certain angle (scope 0~45 spend between).The mill base 23 of ejection, along with swinging of drive disk assembly drops onto the surface of the micro mist stockpile 21 of having shaped uniformly, and forms the stable and ultra-thin cover layer of one deck on its slope, and this cover layer can form superfine line texture after polishing;
Five, the place of micro mist stockpile 21 blank is filled out to micro mist or the stockpile with particle effect again, and make the unification of micro mist thickness of feed layer, even density by material scraper or rotation steel wire etc.;
Six, utilize fidelity grid 7 by the micro mist bed of material good cloth from main belt 1 transfer to press framed in, complete the action of cloth.
The functional device (refractory gunning equipment 4) that the present invention changes into line by increase liquid mist on existing apparatus for distributing, being had a certain degree and controlled whitewashing amount by its nozzle open-angle and main belt 1 shape makes the colorants 23 such as mill base, mud, penetration glaze form vaporific, be sprayed on micro mist stockpile 21, reach efficient, meticulous cloth effect, realize superfine line cloth and realize natural, lively, smooth, the changeful decorative pattern superficial makings effect of polished bricks production simulation lithotome, reach the surperficial texture of lithotome.And refractory gunning equipment 4 is easy to change and clean, can on different cloth systems, install additional according to the design of product pattern, simple in structure, easy to use, use angle and spray pressure are easy to regulate, can make polished bricks generation rich solid, natural and tripping superfine line decorate texture, make polished bricks have more third dimension, decorative effect is more attractive in appearance.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although the present invention is explained in detail with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.

Claims (7)

1. the meticulous lines distributing method of polished bricks, is characterized in that: step comprises:
A. form on main belt by conventional distributing mode after multiple micro mist stockpiles that are separated from each other, adopt sizing grid micro mist stockpile to be squeezed into the shape of wanting;
B. on described main belt, evenly spread the skim micro mist bed of material;
C. to described micro mist stockpile color spray slurry; Adopt nozzle to spray described mill base, the mill base of the covering of the fan that described nozzle ejection is 100~150 °, described whitewashing amount is 10-50g/m 2, have a certain degree and control whitewashing amount that mill base, mud, penetration glaze are formed is vaporific by nozzle open-angle and main belt shape, be sprayed on micro mist stockpile;
D. on main belt, supplement the micro mist bed of material, form complete bed of cloth;
E. make described micro mist thickness of feed layer identical by material scraper or rotation steel wire, adopt fidelity grid that the micro mist bed of material identical thickness is transferred to press from described main belt.
2. the meticulous lines distributing method of polished bricks according to claim 1, is characterized in that: in steps A, be to be combined to form multiple micro mist stockpiles that are separated from each other by one or more in carved leather belt, engraved roll.
3. the meticulous lines distributing method of polished bricks according to claim 1, is characterized in that: step B adopts the sieve that shakes to spread the thin layer micro mist bed of material on described main belt 1, described in the grit number that shakes be 8-12 order.
4. the meticulous lines distribution device of polished bricks, is characterized in that: comprise main belt, stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplementing device;
Described feed supplementing device, for the part that does not cover micro mist stockpile on described main belt is filled out to micro mist, forms the complete micro mist bed of material;
Set gradually stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplementing device along main belt movement aspect; Described refractory gunning equipment is nozzle, the colorant of the covering of the fan that described nozzle ejection is 100~150 °, and described covering of the fan becomes the angle of 0~90 ° with the traffic direction of described main belt, and described nozzle swings; Have a certain degree and control whitewashing amount that mill base, mud, penetration glaze are formed is vaporific by nozzle open-angle and main belt shape, being sprayed on micro mist stockpile.
5. the meticulous lines distribution device of a kind of polished bricks according to claim 4, is characterized in that: also comprise sizing grid, the inner mesh border of described sizing grid is inclined-plane.
6. the meticulous lines distribution device of a kind of polished bricks according to claim 4, is characterized in that: go back involving vibrations sieve.
7. the meticulous lines distribution device of a kind of polished bricks according to claim 4, is characterized in that: also comprise material scraper or rotate steel wire and fidelity grid.
CN201210175224.7A 2012-05-31 2012-05-31 Fine line material distribution method and device for polished bricks Active CN102699992B (en)

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104552562A (en) * 2013-10-22 2015-04-29 德清诺贝尔陶瓷有限公司 Nature-imitated jade polishing brick production method
CN104118042B (en) * 2014-07-18 2017-03-01 佛山市东鹏陶瓷有限公司 A kind of crawler type moulding cloth shotcreting process of superfine line texture
CN104118043A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying device for obtaining superfine line texture
CN104118038A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Stirring type moulding, material-distributing and color-paste-spraying device for obtaining super-fine line texture
CN104118037A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Crawler type moulding, material-distributing and color-paste-spraying device for obtaining super-fine line texture
CN104118039B (en) * 2014-07-18 2017-03-22 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture
CN107234709A (en) * 2017-06-09 2017-10-10 信益陶瓷(中国)有限公司 The forming method of lines inside a kind of Novel whole-body marble ceramic tile blank
CN110466066A (en) * 2019-08-19 2019-11-19 万峰石材科技股份有限公司 A kind of quartzite slate distribution device and distributing method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102517108A (en) * 2011-12-15 2012-06-27 西南化工研究设计院 Technology for preparing liquefied natural gas and liquid ammonia by using coke oven gas

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102517108A (en) * 2011-12-15 2012-06-27 西南化工研究设计院 Technology for preparing liquefied natural gas and liquid ammonia by using coke oven gas

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