CN204136210U - A kind of drum-type moulding cloth refractory gunning equipment of superfine line texture - Google Patents

A kind of drum-type moulding cloth refractory gunning equipment of superfine line texture Download PDF

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Publication number
CN204136210U
CN204136210U CN201420400519.4U CN201420400519U CN204136210U CN 204136210 U CN204136210 U CN 204136210U CN 201420400519 U CN201420400519 U CN 201420400519U CN 204136210 U CN204136210 U CN 204136210U
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CN
China
Prior art keywords
moulding
drum
main belt
refractory gunning
gunning equipment
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Active
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CN201420400519.4U
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Chinese (zh)
Inventor
曾权
邝志均
管霞霏
马兆利
曾立华
谢穗
周燕
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Original Assignee
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Abstract

The utility model relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of drum-type moulding cloth refractory gunning equipment of superfine line texture, comprise main belt and be located at distribution device, moulding device, fabric cloth materials device, refractory gunning equipment, feed supplementing device, material scraper, prepressing device and the fidelity grid above main belt successively along main belt direction of travel, moulding device is drum-type moulding device, comprise cylinder and the one or more styling members being located at cylinder, cylinder and main belt are that line is close.The utility model is according to above structure, instigate moulding by the roller of moulding device and spray mill base, reach efficient, meticulous cloth effect, realize superfine line cloth and realize natural, lively, smooth, the changeful surface profile grain effect of polished bricks production simulation lithotome, reaching the surface tactile sensation of lithotome.

Description

A kind of drum-type moulding cloth refractory gunning equipment of superfine line texture
Technical field
The utility model relates to Ceramic Tiles manufacturing technology field, particularly relates to a kind of drum-type moulding cloth refractory gunning equipment of superfine line texture.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to arranges shaping operation by ceramic powder according to predetermined requirement, is completed by material distributing machine; Along with the raising of people's living standard, the pattern requirement of polished bricks is also got more and more, in prior art, in order to obtain the polished bricks of different pattern, general employing changes formula on same cloth system and grid pattern obtains different decorative effects, and is all utilize the texture of grid, patterned roller to form different patterns usually.But because of the limitation of equipment, the ceramic batch of the different formulations in different grid is in follow-up compacting and sintering procedure, intersection is each other difficult to the phenomenon invariably having infiltration and blending, so, be difficult to realize meticulous lines in the product by polished bricks Strand Feeding Technique, and widen color development and the texture of polished bricks lines further, thus make product decoration effect closer to lithotome, best embody the aging crack decorative effect of natural-like stone.
Utility model content
The drum-type moulding cloth refractory gunning equipment that the purpose of this utility model is to avoid weak point of the prior art and provides a kind of superfine line texture, meticulous lines cloth texture can not only be realized, decoration technique also by colour glaze further expands the color development of lines decoration in polished bricks and imitative stone texture, reach efficiently, lines material cloth effect accurately, and make polished bricks product closer to the texture of lithotome and decorative effect.
For reaching this object, the utility model by the following technical solutions:
A kind of drum-type moulding cloth refractory gunning equipment of superfine line texture, comprise main belt and be located at distribution device, moulding device, fabric cloth materials device, refractory gunning equipment, feed supplementing device, material scraper, prepressing device and the fidelity grid above described main belt successively along described main belt direction of travel, described moulding device is drum-type moulding device, comprise cylinder and the one or more styling members being located at described cylinder, described cylinder and described main belt are that line is close, described cylinder and described main belt be working face close to line.
Described distribution device comprises is located at stockpile distribution device above described main belt and feed supplementing device successively along described main belt direction of travel, is provided with material scraper and prepressing device between described distribution device and moulding device.
Described stockpile distribution device is one or more combinations in carved leather belt, engraved roll.
The blanking belt that described feed supplementing device comprises one or more lower feed roller and is placed in below described lower feed roller, the traffic direction of described blanking belt is contrary with the traffic direction of described main belt.
Described fabric cloth materials device is the sieve that shakes.
Described material scraper is one or more combinations of material scraping plate or scraper steel wire.
Described refractory gunning equipment is the nozzle along moving around perpendicular to described main belt direction of travel, and the mill base of described nozzles spray is the covering of the fan of 100 ~ 150 °.
Described prepressing device is pre-pressure roller.
Described main belt is two sections, above the connecting plate of described moulding device between described two sections of main belts.
Described moulding device, fabric cloth materials device, refractory gunning equipment, feed supplementing device, material scraper and the prepressing device of once arranging is a set of moulding refractory gunning equipment, and described moulding refractory gunning equipment is a set of or overlaps more.
The utility model is according to above structure, instigate moulding by the roller of moulding device and spray mill base, reach efficient, meticulous cloth effect, realize superfine line cloth and realize natural, lively, smooth, the changeful surface profile grain effect of polished bricks production simulation lithotome, reaching the surface tactile sensation of lithotome.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of distribution device of the present utility model.
Fig. 2 is the schematic diagram of the distributing method of an embodiment of the present utility model.
Fig. 3 is the sectional view of the polished bricks adopting distribution device of the present utility model to make.
Fig. 4 is the structural representation of an embodiment of moulding device of the present utility model.
Fig. 5 is the structural representation of an embodiment of styling members of the present utility model.
Fig. 6 is the structural representation of another embodiment of styling members of the present utility model.
Fig. 7 is the structural representation of the 3rd embodiment of styling members of the present utility model.
Wherein: main belt 1, the micro mist bed of material 21, micro mist stockpile 22, micro mist fabric 23, color paste layer 24, micro mist supplement the bed of material 25, superfine line 26, moulding device 3, cylinder 31, styling members 32, installed surface 33, moulding face 34, stockpile distribution device 41, fabric cloth materials device 42, feed supplementing device 43, material scraper 5, refractory gunning equipment 6, prepressing device 7, fidelity grid 8.
Detailed description of the invention
The technical solution of the utility model is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
As shown in Figure 1 to Figure 3, a kind of drum-type moulding cloth refractory gunning equipment of superfine line texture, comprise main belt 1 and be located at the distribution device above main belt 1 successively along main belt 1 traffic direction, moulding device 3, fabric cloth materials device 42, refractory gunning equipment 6, feed supplementing device 43, material scraper 5, prepressing device 7 and fidelity grid 8, as shown in Figure 4, moulding device is drum-type moulding device, comprise cylinder 31 and the one or more styling members 32 being located at cylinder 31, cylinder 31 and main belt 1 are that line is close, cylinder 31 is working face with main belt 1 close to line, one or more styling members 32 simultaneously on working face carry out moulding work.
Distribution device comprises is located at stockpile distribution device 41 above main belt and feed supplementing device 43 successively along main belt 1 traffic direction, is provided with material scraper 5 and prepressing device 7 between distribution device and moulding device 3.
Stockpile distribution device 41 is one or more combinations in carved leather belt, engraved roll.
The blanking belt that feed supplementing device 43 comprises one or more lower feed roller and is placed in below lower feed roller, the traffic direction of blanking belt is contrary with the traffic direction of main belt 1.
Fabric cloth materials device 42 is the sieve that shakes.
Material scraper 5 is one or more combinations of material scraping plate or scraper steel wire.
Refractory gunning equipment 6 is the nozzle along moving around perpendicular to main belt 1 traffic direction, and the mill base of nozzles spray is the covering of the fan of 100 ~ 150 °.
Prepressing device 7 is pre-pressure roller.
Main belt 1 is two sections, above the connecting plate of moulding device 3 between two sections of main belts 1.
As shown in Figure 1 to Figure 3, a kind of drum-type moulding cloth gunnite method of superfine line texture, comprises the steps:
A, on main belt 1, form the uniform micro mist bed of material 21 of one deck by conventional distributing mode;
B, to be carried out roller instigate moulding by 32 pairs of micro mist bed of materials of the styling members on moulding device 3 21, make the micro mist bed of material 21 form certain instigation shape, its instigation place edge is slope;
C, on main belt 1, spread one deck micro mist fabric 23 by fabric cloth materials device 42 uniformly;
D, by refractory gunning equipment 6 to micro mist fabric 23 uniformly spray one deck color paste layer 24;
E, by feed supplementing device 43 on main belt 1 supplement micro mist supplement the bed of material 25, form complete bed of cloth;
F, make the micro mist bed of material 21 thickness identical by material scraper 5 and prepressing device 7, consistent in density, adopt fidelity grid 8 that the micro mist bed of material 21 identical for thickness is transferred to press from main belt 1.
Moisture content is used to be the mill base of 40 ~ 90%, when the droplet of ejection enters into air, due under the many factors actings in conjunction such as the easy greatly dust in gravity, aerostatic buoyancy, air drag, air of its specific area and air-flow, present drift, Brownian movement and the slow phenomenon such as sedimentation.And this tiny droplet also has very strong permeability, the most tiny each gap that can arrive micro mist stockpile 22 is easily inner.This also comprises the dash area that the projection line perpendicular with micro mist stockpile 22 horizontal line cannot be reached certainly, when droplet once the surface arriving micro mist stockpile 22 will form the ultra-thin wet feed integument of one deck densification in the above, effectively prevent micro mist stockpile 22 surface no longer to occur displacement, deformation etc. in subsequent job process, prevent avalanche effect.Sinter ceramic tile into, after polishing ceramic tile surface, the color paste layer 24 on micro mist stockpile 22 inclined-plane presents superfine line 26.Superfine line 26 stability presented is high, and details is abundant, true to nature, surmounts the effect that existing micro mist cloth becomes Wiring technology to reach comprehensively.Under this can only arrive projection line with the conventional micro mist material of employing and milder ramped surfaces just forms significant difference, because ramp angles will cause slightly greatly phenomenons such as micro mist material tumbles, avalanche.This has also just clearly resolved employing conventional micro mist material and has made the true cause that first Wiring technology need to prick out on stockpile surface mild V-type ditch, then no matter stockpile formation arbitrary shape is all passable to adopt new mill base to spray into line technology on the contrary, as long as it can stable existence, there is no the restriction of this respect completely.Thus no matter the new technology lines that can reach are in fine degree, or fidelity are all unprecedented level.Further, in order to can better, more stable reach this effect, we can also add appropriate reinforcing agent, water-loss reducer etc. in mill base, in the hope of obtaining finer and close, firmly ultra-thin wet feed integument.
Traditional moulding device 3 is squash type moulding frame, and moulding face is single, and shared volume is large, and also needs during moulding to suspend belt transmission.Be that roller instigates moulding from traditional different the utility model of squash type moulding frame, can work continuously, and shared volume be little to there is longer monomer and repeat moulding section.
As shown in Figure 4, adopt drum-type moulding device, be that line is close with main belt 1, its active line can be arranged the styling members 32 of greater number, and styling members 32 entirety can be designed to sheet, spherical or cuboid etc.; The moulding face 34 of the styling members 32 of sheet can be designed to prodger rake or connect sheet into a line, the effective interaction length of the sheet of prodger or a line can be designed to equally to grow or length inconsistent; The cross section in the moulding face 34 of the styling members 32 of sheet can be designed to straight line, curve or broken line; The styling members 32 of sheet can be designed to different thickness and different setting angles.After the design of above-mentioned styling members 32 makes moulding, on main belt, the 1 micro mist stockpile 22 formed has longer monomer and repeats moulding section, makes the texture of the polished bricks after finished product not have the sensation obviously repeated.
As shown in Figure 5, a kind of embodiment of styling members 32 is sheet broken line type, the sliver that its installed surface 33 is complete, and its moulding face 34 is for being provided with the rake of multiple projection.Utilize with rolling over the rake face of shape as moulding face, for producing thinner lines, texture or pattern on the micro mist bed of material 22, the micro mist bed of material 22 pattern form after moulding is complicated and changeable.
As shown in Figure 6, the another kind of embodiment of styling members 32 is sheet, its installed surface 33 is the tabs that two or more stagger mutually, tabs 34 to connect in moulding face, the sliver that its moulding face 34 is complete, mutually stagger tabs install fixing after make described moulding face 34 distortion and with certain radian.The moulding face 34 of one whole for larger area instigation, cut off the described micro mist bed of material 22, make the micro mist bed of material 22 form large-scale vacancy after moulding.
As shown in Figure 7, the third embodiment of styling members 32 is sheet, its installed surface 33 is edge, its moulding face 34 is its whole side, and moulding face 34 is provided with multiple through hole, and styling members 32 is installed with certain angle and formed an angle with the micro mist bed of material 21 shape, during moulding, allow powder pass through from through hole, and the lower end of styling members 32 acts on the micro mist bed of material 21 simultaneously, reach the object to the micro mist bed of material 21 moulding.
The effect that main belt 1 spreads thin layer micro mist fabric 23 is uniformly that droplet when preventing follow-up color spray from starching is stained with on main belt 1, simultaneously in the other effect forming a kind of transition of superfine line 26 that mill base is formed, increases surface three-dimensional sense.
The prepressing device 7 of step F makes micro mist stockpile 22 edge more regular, and some tiny crackles of increase that simultaneously also can be suitable in micro mist stockpile 22, enrich the level of lines.
Conventional distributing mode in steps A comprises:
A, be combined to form multiple micro mist stockpile be separated from each other by one or more in the stockpile such as carved leather belt, engraved roll distribution device 41, the color of the micro mist stockpile of formation is one or more;
B, micro mist material supplemented the space between micro mist stockpile by feed supplementing device 43, form the complete micro mist bed of material 21;
C, the micro mist bed of material 21 is made to spread to 7 ~ 9mm non-uniform thickness and density by material scraper 5;
D, be pressed into thickness to 3 ~ 5mm by pre-for the micro mist bed of material 21.
Micro mist material falls on main belt from the vacancy carved leather belt or engraved roll, and form color difference and the micro mist stockpile be separated from each other, the pattern of formation is controlled changeable, and various colors.With space between the color filling micro mist stockpile being different from step a micro mist material, form the complete micro mist bed of material, after striking off and compressing, in follow-up step of overall modelling, make the not easily loose distortion of the micro mist bed of material.
Step b uses one or more normal monochrome blanking roller, and then by blanking belt, micro mist material is filled to main belt 1.
By blanking belt conversion blanking, the impulsive force of micro mist material during minimizing blanking roller, prevent from destroying the micro mist stockpile 22 formed on main belt 1, and blanking belt can also make micro mist material fully mix, and makes micro mist material even density.
The material scraper 5 of step c is material scraping plate or one or more combinations of rotating steel wire.First slightly strike off through material scraping plate, then use rotation steel wire carefully to strike off, struck off by twice and make the micro mist bed of material smooth careful.
Moulding device 3 quantity in step B is multiple, simultaneously or carry out moulding work in turn.The micro mist stockpile shape that moulding is formed is changeable, can also form longer monomer and repeat moulding section, makes the texture of the polished bricks after finished product not have the sensation obviously repeated.
The direction of motion of the crawler type moulding device in step B is consistent with the traffic direction of main belt 1, and be on the connecting plate between two main belts 1, main belt 1 speed of front end is slightly faster than the main belt 1 of back segment, and the speed of crawler type moulding device is slightly faster than the main belt 1 of front end.Move in the same way, the active force reduced between styling members 32 and the micro mist bed of material 21 is excessive, makes the loose distortion of the micro mist bed of material 21.Utilize the speed difference between three, make the micro mist stockpile 22 after moulding keep neat and tidy, can not be loose and handsome in appearance.
Step C uses the sieve that shakes to spread the micro mist fabric 23 that a layer thickness is 0.4 ~ 0.6mm uniformly.The effect of micro mist fabric 23 is that droplet when preventing color spray from starching is stained with on main belt 1, simultaneously in the other effect forming a kind of transition of superfine line 26 that mill base is formed, so this thickness of micro mist fabric 23 just can achieve the goal.
Adopt one or more refractory gunning equipment to carry out color spray slurry in step D, refractory gunning equipment 6 sprays the covering of the fan mill base of 100 ~ 150 °, and refractory gunning equipment 6 moves around in the direction of motion perpendicular to main belt 1 or swings.Such design can ensure color paste layer 24 uniform and smooth after spraying.
Mill base is color glaze or look base slurry, and its proportion is 1.2 ~ 1.6, and flow velocity is 10 ~ 30 seconds, and fineness is 325 mesh screen residue≤0.5%.The parameter designing that mill base is such, can not destroy micro mist stockpile 22 when spraying mill base, and the color paste layer 24 of formation also can protect micro mist stockpile 22 not easily shake when main belt 1 runs loose or be out of shape.
Repeat once or repeatedly step B ~ E, the moulding device 3 that the step of repetition uses is identical or different, and color paste layer 24 thickness of sprinkling is identical or different.Repeating step B ~ E can make micro mist stockpile shape changeable, various colors, and the superfine line 26 that color paste layer 24 is formed also can present the different change of thickness.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present utility model, and these modes all will fall within protection domain of the present utility model.

Claims (10)

1. the drum-type moulding cloth refractory gunning equipment of a superfine line texture, comprise main belt and be located at distribution device, moulding device, fabric cloth materials device, refractory gunning equipment, feed supplementing device, material scraper, prepressing device and the fidelity grid above described main belt successively along described main belt direction of travel, it is characterized in that: described moulding device is drum-type moulding device, comprise cylinder and the one or more styling members being located at described cylinder, described cylinder and described main belt are that line is close, described cylinder and described main belt be working face close to line.
2. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claim 1, it is characterized in that: described distribution device comprises is located at stockpile distribution device above described main belt and feed supplementing device successively along described main belt direction of travel, is provided with material scraper and prepressing device between described distribution device and moulding device.
3. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claim 2, is characterized in that: described stockpile distribution device is one or more combinations in carved leather belt, engraved roll.
4. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claims 1 or 2, it is characterized in that: the blanking belt that described feed supplementing device comprises one or more lower feed roller and is placed in below described lower feed roller, the traffic direction of described blanking belt is contrary with the traffic direction of described main belt.
5. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claim 1, is characterized in that: described fabric cloth materials device is the sieve that shakes.
6. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claims 1 or 2, is characterized in that: described material scraper is one or more combinations of material scraping plate or scraper steel wire.
7. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claim 1, it is characterized in that: described refractory gunning equipment is the nozzle along moving around perpendicular to described main belt direction of travel, and the mill base of described nozzles spray is the covering of the fan of 100 ~ 150 °.
8. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claims 1 or 2, is characterized in that: described prepressing device is pre-pressure roller.
9. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claim 1, is characterized in that: described main belt is two sections, above the connecting plate of described moulding device between described two sections of main belts.
10. the drum-type moulding cloth refractory gunning equipment of a kind of superfine line texture according to claim 1, it is characterized in that: described moulding device, fabric cloth materials device, refractory gunning equipment, feed supplementing device, material scraper and the prepressing device of once arranging is a set of moulding refractory gunning equipment, and described moulding refractory gunning equipment is a set of or overlaps more.
CN201420400519.4U 2014-07-18 2014-07-18 A kind of drum-type moulding cloth refractory gunning equipment of superfine line texture Active CN204136210U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104118043A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying device for obtaining superfine line texture
CN107938403A (en) * 2017-11-24 2018-04-20 浙江得伟纺织科技有限公司 A kind of gold and silver plasma spray device of fabric

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104118043A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying device for obtaining superfine line texture
CN107938403A (en) * 2017-11-24 2018-04-20 浙江得伟纺织科技有限公司 A kind of gold and silver plasma spray device of fabric
CN107938403B (en) * 2017-11-24 2019-10-18 浙江得伟纺织科技有限公司 A kind of gold and silver plasma spray device of fabric

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GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170418

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd.

Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd.

TR01 Transfer of patent right