A kind of Ceramic Tiles green brick forming material toggling moulding device
Technical field
The utility model relates to architectural pottery production equipment, particularly relates to Ceramic Tiles green brick forming material toggling moulding device in architectural pottery production.
Background technology
Ceramic Tiles is a kind of common architectural pottery product, and it is mainly used in the use of the paving decoration on body of wall and ground.The molding mode of Ceramic Tiles mainly contain dry method punch forming and wet-method extrusion shaping, and the present invention relates generally to wherein dry method punch forming mode, will introduce here to it.Dry method punch forming needs first raw material to be made powder, adds water for ball milling and makes slurry, then after screening out iron, carry out spraying dry, make the powder of certain fineness by known Ceramic Tiles raw material; Then by powder punch forming after cloth, adobe is obtained.For the Ceramic Tiles product without glaze, the decorative effect in its brick face obtains mainly through distributing technique, is divided into fabric and bed material by raw material, has the raw material of decorative effect in fabric containing ceramic pigment or other, bed material mostly then is conventional ceramic powder, makes adobe by punch forming after both compounds.
For the Ceramic Tiles goods without glaze, initial fabric is only a kind or 2 kinds of powders, and distributing mode is single, and the decorative effect of acquisition is also only the product of single tone.Afterwards, in order to enrich decorative effect, obtain the Ceramic Tiles product approximate with natural stone texture, classification containing powder in fabric is enriched constantly, distributing mode is also rich and varied, patterned roller or use is such as used to have the conveying belt of depression texture, or use moulding device etc. the powder of first charity to be made after certain moulding other fabric of charity again, linear marking is formed in powder, again or in fabric charity other become block or agglomerating powder group, its tool burns afterwards and fabric dominant hue has difference, obtains block texture pattern with this.
The streak decoration texture obtained in prior art floats on more shallow scope in precoat surface or the embedded surface bed of material more.Even if as the technology that the patent No. is disclosed in the domestic patent of invention " a kind of polished bricks powder apparatus for distributing and method " of ZL201210207475.9, the interval sub-material phase is used to carry out powder to carry out moulding, but only can form some larger textures with upper type, what cannot realize exquisiteness runs through texture.Therefore the Ceramic Tiles product prepared by ceramic brick powder lot distributing technique provided in prior art, the lines material wherein forming streak decoration texture cannot through precoat, the particularly product of some tiny streak decoration textures, no matter from the contrast degree of presenting of texture or pass judgment on from its wearability, all there is certain defect.
Utility model content
The purpose of this utility model is to propose a kind of Ceramic Tiles green brick forming material toggling moulding device, in ceramic brick powder lot cloth moulding process, use this kind of moulding device, the grain effect running through precoat can be obtained, and form these raw materials decorating textures through whole precoat, even if therefore brick surface wear is serious, the decoration texture on it still as new, can match in excellence or beauty with lithotome.
For reaching this object, the utility model is by the following technical solutions: a kind of Ceramic Tiles green brick forming material toggling moulding device, it comprises, mounting bracket, vibration bracket, setting gauge, described mounting bracket is connected by telescoping mechanism movable up and down with described vibration bracket, described setting gauge is arranged in vibration bracket, and the lower end of described setting gauge has sheet material shovel, and described vibration bracket is provided with the oscillator that can shake it.
Above moulding device, is arranged in ceramic brick powder lot cloth system, between charity fabric and bed material, is fixedly mounted on directly over feed supplement belt by mounting bracket.
Use above Ceramic Tiles green brick forming material toggling moulding device, be specially adapted to the anti-ceramic brick powder lot cloth moulding process breaking cloth.Instead beating in cloth, first charity fabric, after fabric is rolled into cake, above moulding device can used to carry out moulding to it, forming textured pattern.Particularly, intermittency check vibration bracket presses down and mentions, when pressing down, in the sheet material shovel press-in fabric cake of setting gauge lower end, a pair of oscillators vibration bracket is used to shake, drive the setting gauge on it also to shake, fabric cake is carried out fragmentation, and forms gully texture by the material shovel goed deep in fabric cake.In follow-up cloth, the ceramic powder after burning with precoat with decorative effect contrast can be used to fill the gully formed, then charity bed material, punch forming, just can obtain surface and there is gully texture, and gully texture runs through the Ceramic Tiles adobe of whole precoat.Product decoration effect after burning is naturally abundant, and have the texture of lithotome, and the gully texture formed is wear-resisting especially, the decorative effect retention time is long.
Preferably, in above-mentioned Ceramic Tiles green brick forming material toggling moulding device, the thickness of sheet material shovel is less than or equal to 5mm, and length is less than or equal to 100mm, is highly more than or equal to 10mm.Do above requirement for following consideration to the size of sheet material shovel, sheet material shovel is blocked up, then in press-in fabric cake, namely cause comparatively havoc, unfavorable to the modeling effect forming gully texture; The length of sheet material shovel is unsuitable excessive, otherwise also can cause above analogue; And for requirement highly, be because sheet material shovel need go deep in fabric cake completely, and it is highly greater than the thickness of fabric cake, otherwise easily slack and undisciplined when shaking formation gully texture.
Preferably, in above-mentioned Ceramic Tiles green brick forming material toggling moulding device, described telescoping mechanism is cylinder and control system thereof.
Preferably, in above-mentioned Ceramic Tiles green brick forming material toggling moulding device, sheet material shovels the area that the area surrounding region is less than or equal to wanted shaping Ceramic Tiles adobe.Preferably be less than, if because being greater than when shaking moulding, the part be positioned at outside adobe area can affect the distribution of dialling loose powder material.
Preferably, in above-mentioned Ceramic Tiles green brick forming material toggling moulding device, the outline line of sheet material shovel bottom is wave.
Preferably, in above-mentioned Ceramic Tiles green brick forming material toggling moulding device, vibration bracket is configured to by many propping up of can driving separately.Moulding can be made like this to form gully texture more careful, and can control by different vibration amplitude the moulding forming gully texture.
Ceramic powder cloth system known at present can use above-mentioned Ceramic Tiles green brick forming material toggling moulding device.During use, be arranged in ceramic brick powder lot cloth system between charity fabric and bed material, and be positioned at directly over distributing belt.Like this through being rolled into the fabric of cake, through material toggling moulding device, it presses down, and then vibrations form gully texture, and then feed supplement, charity bed material, adobe is made in punch forming.
Compared to the prior art, the Ceramic Tiles green brick forming material toggling moulding device that this practicality provides, can have the Ceramic Tiles product enriching gully texture moulding by preparation table mask, and the gully texture patience formed is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of moulding device before carrying out material toggling moulding in the utility model detailed description of the invention.
Fig. 2 is that in the utility model detailed description of the invention, moulding device is carrying out the structural representation in material toggling moulding.
Fig. 3 is the Ceramic Tiles adobe cross section structure schematic diagram using the material toggling moulding device provided containing the utility model to prepare.
Wherein: 100-mounting bracket; 200-vibration bracket; 300-setting gauge, 301-sheet material shovels; 400-telescoping mechanism; 500-distributing belt; 600-fabric cake.
1-initial bed, 2-texture bed of material, 3-precoat; 31-gully texture.
Detailed description of the invention
The technical solution of the utility model is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.Embodiment
With reference to accompanying drawing 1 and accompanying drawing 2, the present embodiment provides a kind of Ceramic Tiles green brick forming material toggling moulding device, it comprises, mounting bracket 100, vibration bracket 200, setting gauge 300, described mounting bracket 100 is connected by telescoping mechanism 400 movable up and down with described vibration bracket 200, described setting gauge 300 is arranged in vibration bracket 200, the lower end of described setting gauge 300 has sheet material shovel 301, and described vibration bracket 200 is provided with the oscillator (figure does not draw) that can shake it.
Accompanying drawing 1 is the structural representation of moulding device before carrying out material toggling moulding in embodiment.This Operation system setting is arranged in ceramic brick powder lot cloth system, between charity fabric and bed material, is fixedly mounted on directly over feed supplement belt by mounting bracket.After charity fabric, through including but not limited to that roll extrusion mode makes fabric cake 600, fabric cake 600 to be sent to before the utility model moulding device as shown in Figure 1 through cloth skin 500, now vibration bracket 200 is mentioned, make the sheet material of setting gauge 300 lower end mounted thereto shovel 301 to mention, and guarantee to expect that shovel is greater than the thickness of fabric cake 600 with the spacing of distributing belt.In this enforcement, telescoping mechanism 400 is cylinder and control system thereof.Use cylinder control vibration bracket pressing down and on put forward distance, guarantee that itself and fabric cake keep suitable distance.
With reference to accompanying drawing 2, when fabric cake is delivered to immediately below moulding device, starting telescoping mechanism 400, making it to pressing down, the sheet material of setting gauge 300 lower end shovel 301 is pressed down, in press-in fabric cake 600, oscillator (figure does not draw) vibrations vibration rack, and drive setting gauge to shake, the sheet material shovel 301 that lower end is installed also together moves, fabric cake 600 is shaken fragmentation, forms gully texture.
Then the ceramic brick powder lot having decorative effect contrast after fabric burns granted by cloth, and make it fill and enter in the texture of gully, then charity bed material is stamping makes adobe.The cross section structure of adobe as shown in Figure 3, this kind of adobe its comprise initial bed 1 from the bottom to top, the texture bed of material 2 and precoat 3, have the gully texture 31 run through in precoat 3, described gully texture 31 is by the powder packed forming the texture bed of material.Gully texture 31 width formed is 1-5mm.The appearance and size of gully texture with brick face with the shape of sheet material shovel 301 and amplitude control, general width is advisable with 0.5-10mm.The thickness of sheet material shovel 301 is less than or equal to 5mm, and length is less than or equal to 100mm, is highly more than or equal to 10mm.Do above requirement for following consideration to the size of sheet material shovel 301, sheet material shovels 301 blocked up, then in press-in fabric cake, namely cause comparatively havoc, unfavorable to the modeling effect forming gully texture; The length of sheet material shovel 301 is unsuitable excessive, otherwise also can cause above analogue; And for requirement highly, be because sheet material shovel 301 need go deep in fabric cake completely, and it is highly greater than the thickness of fabric cake, otherwise easily slack and undisciplined when shaking formation gully texture 31.And the areas that sheet material shovel 301 surrounds region are less than the area of wanted shaping Ceramic Tiles adobe.
In order to obtain good gully grain effect, in the present embodiment the outline line bottom sheet material shovel 301 is set to wave.The gully texture of formation can be made so more changeable.In addition, in the present embodiment, vibration bracket 200 is made up of the strip-shaped bracket be mutually independent, setting gauge 300 is arranged in above-mentioned strip-shaped bracket, when oscillator concussion, the strip-shaped bracket associated with it can only be controlled, the setting gauge 300 be arranged in identical strip-shaped bracket can be made like this to shake separately, can certainly be shaken and be carried out programming Control by control system, be realized the independent or coordinated signals on setting gauge 300.Alleviate and mutually interfere when forming texture, the gully textured pattern of formation is more clear, also can avoid mutual interference when shaking simultaneously.
The kind of the oscillator mentioned here can be chosen as multiple, makes it shake all around by power.And this vibrations are that namely one-period terminates, namely shake---be classified as and be reduced to one-period.Particularly, when fabric cake moves to below the material toggling moulding device being less than or equal to adobe area, distributing belt stops conveying, telescoping mechanism 400 drives setting gauge 300 to move downward, and makes sheet material shovel in 301 press-in fabric cakes, then oscillator starting, complete one-period vibrations, use telescoping mechanism to drive setting gauge 300 to move upward and depart from fabric cake, then start belt conveyor, enter charity inserts and chassis region.
Use the Ceramic Tiles adobe after the moulding of above material toggling moulding device, after fired, rubbing down process, just can obtain surface and there is the Ceramic Tiles product running through gully texture.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present utility model, and these modes all will fall within protection domain of the present utility model.