CN204295859U - A kind of drum-type moulding device - Google Patents

A kind of drum-type moulding device Download PDF

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Publication number
CN204295859U
CN204295859U CN201420400908.7U CN201420400908U CN204295859U CN 204295859 U CN204295859 U CN 204295859U CN 201420400908 U CN201420400908 U CN 201420400908U CN 204295859 U CN204295859 U CN 204295859U
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China
Prior art keywords
moulding
micro mist
drum
styling members
type
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Active
Application number
CN201420400908.7U
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Chinese (zh)
Inventor
曾权
邝志均
管霞霏
马兆利
曾立华
谢穗
周燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Original Assignee
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Application filed by Foshan Dongpeng Ceramic Co Ltd, Guangdong Dongpeng Holdings Co Ltd, Guangdong Dongpeng Ceramic Co Ltd, Qingyuan Nafuna Ceramics Co Ltd filed Critical Foshan Dongpeng Ceramic Co Ltd
Priority to CN201420400908.7U priority Critical patent/CN204295859U/en
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Abstract

The utility model relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of drum-type moulding device, comprise the carrier of circulating rolling and be located at one or more styling members of carrier, described moulding device is drum-type moulding device, described carrier is cylinder, and one or more described styling members are located at the outer surface of described cylinder.The utility model is by above structure, utilize the structure of roller, moulding operation can not only be carried out continuously, increase work efficiency, and the pattern of moulding has larger single repeat patterns, reduce costs, pattern is complicated and changeable, and makes polished bricks product closer to the texture of lithotome and decorative effect.

Description

A kind of drum-type moulding device
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of drum-type moulding device.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to arranges shaping operation by ceramic powder according to predetermined requirement, is completed by material distributing machine; Along with the raising of people's living standard, the pattern requirement of polished bricks is also got more and more, in prior art, in order to obtain the polished bricks of different pattern, general employing changes formula on same cloth system and grid pattern obtains different decorative effects, and is all utilize the texture of grid, patterned roller to form different patterns usually.
In prior art, utilize the grid of frame as moulding device, the micro mist bed of material moves to below grid and then stops moving, and grid declines and extrudes the micro mist bed of material, by the pattern print of establishing in grid to the micro mist bed of material.This grid can not be worked continuously, and has a strong impact on production efficiency.And the size of single repeat patterns is determined by the size of grid completely, if grid is too small, then clearly can finds out that the pattern of finished product polished bricks repeats, affect attractive in appearance; If grid is excessive, then affect the floor space of equipment, increase cost.
Summary of the invention
The object of the invention is to avoid weak point of the prior art and a kind of drum-type moulding device is provided, moulding operation can not only be carried out continuously, increase work efficiency, and the pattern of moulding has larger single repeat patterns, reduce costs, and make polished bricks product closer to the texture of lithotome and decorative effect.
For reaching this object, the present invention by the following technical solutions:
A kind of drum-type moulding device, comprises the carrier of circulating rolling and is located at one or more styling members of carrier.
Described moulding device is drum-type moulding device, and described carrier is cylinder, and one or more described styling members are located at the outer surface of described cylinder.
The two ends of described cylinder are provided with rotating shaft.
Described rotating shaft is provided with the travelling gear be connected with driver.
Described styling members is sheet broken line type, and its installed surface is a complete sliver, and described moulding face is the rake being provided with multiple projection.
Described styling members is sheet, and its installed surface is the tabs that two or more stagger mutually, and tabs connects in moulding face, and described moulding face is a complete sliver, the described tabs mutually staggered install fixing after make the distortion of described moulding face and with certain radian.
The present invention, by above structure, utilizes the structure of roller, can not only carry out moulding operation continuously, increase work efficiency, and the pattern of moulding has larger single repeat patterns, reduces costs, pattern is complicated and changeable, and makes polished bricks product closer to the texture of lithotome and decorative effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of distribution device of the present invention.
Fig. 2 is the schematic diagram of the distributing method of one embodiment of the present of invention.
Fig. 3 is the sectional view of the polished bricks adopting distribution device of the present invention to make.
Fig. 4 is the structural representation of an embodiment of moulding device of the present invention.
Fig. 5 is the structural representation of an embodiment of styling members of the present invention.
Fig. 6 is the structural representation of another embodiment of styling members of the present invention.
Fig. 7 is the structural representation of the 3rd embodiment of styling members of the present invention.
Wherein: main belt 1, the micro mist bed of material 21, micro mist stockpile 22, micro mist fabric 23, color paste layer 24, micro mist supplement the bed of material 25, superfine line 26, moulding device 3, carrier 31, styling members 32, installed surface 33, moulding face 34, stockpile distribution device 41, fabric cloth materials device 42, feed supplementing device 43, material scraper 5, refractory gunning equipment 6, prepressing device 7, fidelity grid 8.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
As shown in Figures 4 to 6, a kind of drum-type moulding device, comprises the carrier 31 of circulating rolling and is located at one or more styling members 32 of carrier 31.Described styling members 32 is located at the described carrier 31 of rolling, utilize described styling members 32 pairs of micro mist bed of materials 22 to carry out instigation moulding, the moulding work of the described micro mist bed of material can be worked continuously, considerably increase operating efficiency, and pattern after moulding is complicated and changeable, be applicable to various pattern.
As shown in Figure 4, described moulding device is drum-type moulding device, described carrier 31 is cylinder, one or more described styling members 32 are located at the outer surface of described cylinder, cylinder and the micro mist bed of material 22 are that line is close, cylinder and the micro mist bed of material 22 be working face close to line, the one or more styling members 32 simultaneously on working face carry out moulding work.
Styling members 32 entirety can be designed to sheet, spherical or cuboid etc.; The moulding face 34 of the styling members 32 of sheet can be designed to prodger rake or connect sheet into a line, the effective interaction length of the sheet of prodger or a line can be designed to equally to grow or length inconsistent; The cross section in the moulding face 34 of the styling members 32 of sheet can be designed to straight line, curve or broken line; The styling members 32 of sheet can be designed to different thickness and different setting angles.After the design of above-mentioned styling members 32 makes moulding, on main belt, the 1 micro mist stockpile 22 formed has longer monomer and repeats moulding section, makes the texture of the polished bricks after finished product not have the sensation obviously repeated.
The two ends of described cylinder are provided with rotating shaft.Moulding device with described rotating shaft for rotation centerline carries out circulating rolling.
Described rotating shaft is provided with the travelling gear be connected with driver.
As shown in Figure 5, a kind of embodiment of described styling members 32 is sheet broken line type, and its installed surface 33 is a complete sliver, and described moulding face 34 is for being provided with the rake of multiple projection.Utilize with rolling over the rake face of shape as moulding face, for producing thinner lines, texture or pattern on the micro mist bed of material 22, the micro mist bed of material 22 pattern form after moulding is complicated and changeable.
As shown in Figure 6, the another kind of embodiment of described styling members 32 is sheet, its installed surface 33 is the tabs that two or more stagger mutually, tabs 34 to connect in moulding face, described moulding face 34 is a complete sliver, the described tabs mutually staggered install fixing after make described moulding face 34 distortion and with certain radian.The moulding face 34 of one whole for larger area instigation, cut off the described micro mist bed of material 22, make the micro mist bed of material 22 form large-scale vacancy after moulding.
As shown in Figure 7, the third embodiment of styling members 32 is sheet, its installed surface 33 is edge, its moulding face 34 is its whole side, and moulding face 34 is provided with multiple through hole, and styling members 32 is installed with certain angle and formed an angle with the micro mist bed of material 21 shape, during moulding, allow powder pass through from through hole, and the lower end of styling members 32 acts on the micro mist bed of material 21 simultaneously, reach the object to the micro mist bed of material 21 moulding.
As shown in Figure 1 to Figure 3, a kind of instigation formula moulding cloth gunnite method of superfine line texture, comprises the steps:
A, on main belt 1, form the uniform micro mist bed of material 21 of one deck by conventional distributing mode;
B, by the styling members on moulding device 3 to the micro mist bed of material 21 carry out roller instigate moulding, make the micro mist bed of material 21 form certain instigation shape, its instigation place edge is slope;
C, on main belt 1, spread one deck micro mist fabric 23 by fabric cloth materials device 42 uniformly;
D, by refractory gunning equipment 6 to micro mist fabric 23 uniformly spray one deck color paste layer 24;
E, by feed supplementing device 43 on main belt 1 supplement micro mist supplement the bed of material 25, form complete bed of cloth;
F, make the micro mist bed of material 21 thickness identical by material scraper 5 and prepressing device 7, consistent in density, adopt fidelity grid 8 that the micro mist bed of material 21 identical for thickness is transferred to press from main belt 1.
Moisture content is used to be the mill base of 40 ~ 90%, when the droplet of ejection enters into air, due under the many factors actings in conjunction such as the easy greatly dust in gravity, aerostatic buoyancy, air drag, air of its specific area and air-flow, present drift, Brownian movement and the slow phenomenon such as sedimentation.And this tiny droplet also has very strong permeability, the most tiny each gap that can arrive micro mist stockpile 22 is easily inner.This also comprises the dash area that the projection line perpendicular with micro mist stockpile 22 horizontal line cannot be reached certainly, when droplet once the surface arriving micro mist stockpile 22 will form the ultra-thin wet feed integument of one deck densification in the above, effectively prevent micro mist stockpile 22 surface no longer to occur displacement, deformation etc. in subsequent job process, prevent avalanche effect.Sinter ceramic tile into, after polishing ceramic tile surface, the color paste layer 24 on micro mist stockpile 22 inclined-plane presents superfine line 26.Superfine line 26 stability presented is high, and details is abundant, true to nature, surmounts the effect that existing micro mist cloth becomes Wiring technology to reach comprehensively.Under this can only arrive projection line with the conventional micro mist material of employing and milder ramped surfaces just forms significant difference, because ramp angles will cause slightly greatly phenomenons such as micro mist material tumbles, avalanche.This has also just clearly resolved employing conventional micro mist material and has made the true cause that first Wiring technology need to prick out on stockpile surface mild V-type ditch, then no matter stockpile formation arbitrary shape is all passable to adopt new mill base to spray into line technology on the contrary, as long as it can stable existence, there is no the restriction of this respect completely.Thus no matter the new technology lines that can reach are in fine degree, or fidelity are all unprecedented level.Further, in order to can better, more stable reach this effect, we can also add appropriate reinforcing agent, water-loss reducer etc. in mill base, in the hope of obtaining finer and close, firmly ultra-thin wet feed integument.
Traditional moulding device 3 is squash type moulding frame, and moulding face is single, and shared volume is large, and also needs during moulding to suspend belt transmission.Be that drum-type instigates moulding from traditional different the present invention of squash type moulding frame, can work continuously, and shared volume be little to there is longer monomer and repeat moulding section.
The effect that main belt 1 spreads thin layer micro mist fabric 23 is uniformly that droplet when preventing follow-up color spray from starching is stained with on main belt 1, simultaneously in the other effect forming a kind of transition of superfine line 26 that mill base is formed, increases surface three-dimensional sense.
The prepressing device 7 of step F makes micro mist stockpile 22 edge more regular, and some tiny crackles of increase that simultaneously also can be suitable in micro mist stockpile 22, enrich the level of lines.
Conventional distributing mode in steps A comprises:
A, be combined to form multiple micro mist stockpile be separated from each other by one or more in the stockpile such as carved leather belt, engraved roll distribution device 41, the color of the micro mist stockpile of formation is one or more;
B, micro mist material supplemented the space between micro mist stockpile by feed supplementing device 43, form the complete micro mist bed of material 21;
C, the micro mist bed of material 21 is made to spread to 7 ~ 9mm non-uniform thickness and density by material scraper 5;
D, be pressed into thickness to 3 ~ 5mm by pre-for the micro mist bed of material 21.
Micro mist material falls on main belt from the vacancy carved leather belt or engraved roll, and form color difference and the micro mist stockpile be separated from each other, the pattern of formation is controlled changeable, and various colors.With space between the color filling micro mist stockpile being different from step a micro mist material, form the complete micro mist bed of material, after striking off and compressing, in follow-up step of overall modelling, make the not easily loose distortion of the micro mist bed of material.
Step b uses one or more normal monochrome blanking roller, and then by blanking belt, micro mist material is filled to main belt 1.
By blanking belt conversion blanking, the impulsive force of micro mist material during minimizing blanking roller, prevent from destroying the micro mist stockpile 22 formed on main belt 1, and blanking belt can also make micro mist material fully mix, and makes micro mist material even density.
The material scraper 5 of step c is material scraping plate and/or rotates steel wire.First slightly strike off through material scraping plate, then use rotation steel wire carefully to strike off, struck off by twice and make the micro mist bed of material smooth careful.
Moulding device 3 quantity in step B is multiple, simultaneously or carry out moulding work in turn.Micro mist stockpile 22 shape that moulding is formed is changeable, can also form longer monomer and repeat moulding section, makes the texture of the polished bricks after finished product not have the sensation obviously repeated.
The direction of motion of the moulding device 3 in step B is consistent with the traffic direction of main belt 1, and is on the connecting plate between two main belts 1, and main belt 1 speed of front end is slightly faster than the main belt 1 of back segment, and the speed of moulding device 3 is slightly faster than the main belt 1 of front end.Move in the same way, the active force reduced between styling members and the micro mist bed of material 21 is excessive, makes the loose distortion of the micro mist bed of material 21.Utilize the speed difference between three, make the micro mist stockpile 22 after moulding keep neat and tidy, can not be loose and handsome in appearance.
Step C uses the sieve that shakes to spread the micro mist fabric 23 that a layer thickness is 0.4 ~ 0.6mm uniformly.The effect of micro mist fabric 23 is that droplet when preventing color spray from starching is stained with on main belt 1, simultaneously in the other effect forming a kind of transition of superfine line 26 that mill base is formed, so this thickness of micro mist fabric 23 just can achieve the goal.
Adopt one or more refractory gunning equipment to carry out color spray slurry in step D, refractory gunning equipment 6 sprays the covering of the fan mill base of 100 ~ 150 °, and refractory gunning equipment 6 moves around in the direction of motion perpendicular to main belt 1 or swings.Such design can ensure color paste layer 24 uniform and smooth after spraying.
Mill base is color glaze or look base slurry, and its proportion is 1.2 ~ 1.6g/cm 3, flow velocity is 10 ~ 30 seconds, and fineness is 325 mesh screen residue≤0.5%.The parameter designing that mill base is such, can not destroy micro mist stockpile 22 when spraying mill base, and the color paste layer 24 of formation also can protect micro mist stockpile 22 not easily shake when main belt 1 runs loose or be out of shape.
Repeat once or repeatedly step B ~ E, the moulding device 3 that the step of repetition uses is identical or different, and color paste layer 24 thickness of sprinkling is identical or different.Repeating step B ~ E can make micro mist stockpile 22 shape changeable, various colors, and the superfine line 26 that color paste layer 24 is formed also can present the different change of thickness.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.

Claims (5)

1. a drum-type moulding device, it is characterized in that: comprise the carrier of circulating rolling and be located at one or more styling members of carrier, described moulding device is drum-type moulding device, and described carrier is cylinder, and one or more described styling members are located at the outer surface of described cylinder.
2. a kind of drum-type moulding device according to claim 1, is characterized in that: the two ends of described cylinder are provided with rotating shaft.
3. a kind of drum-type moulding device according to claim 2, is characterized in that: described rotating shaft is provided with the travelling gear be connected with driver.
4. a kind of drum-type moulding device according to claim 1, it is characterized in that: described styling members is sheet broken line type, its installed surface is a complete sliver, and described moulding face is the rake being provided with multiple projection.
5. a kind of drum-type moulding device according to claim 1, it is characterized in that: described styling members is sheet, its installed surface is the tabs that two or more stagger mutually, tabs connects in moulding face, described moulding face is a complete sliver, the described tabs mutually staggered install fixing after make the distortion of described moulding face and with certain radian.
CN201420400908.7U 2014-07-18 2014-07-18 A kind of drum-type moulding device Active CN204295859U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097255A (en) * 2014-07-18 2014-10-15 佛山市东鹏陶瓷有限公司 Roll type modeler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097255A (en) * 2014-07-18 2014-10-15 佛山市东鹏陶瓷有限公司 Roll type modeler

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GR01 Patent grant
C14 Grant of patent or utility model
TR01 Transfer of patent right

Effective date of registration: 20170417

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd.

Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd.

TR01 Transfer of patent right