CN114454300B - Cement mosaic brick forming method - Google Patents

Cement mosaic brick forming method Download PDF

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Publication number
CN114454300B
CN114454300B CN202210161450.3A CN202210161450A CN114454300B CN 114454300 B CN114454300 B CN 114454300B CN 202210161450 A CN202210161450 A CN 202210161450A CN 114454300 B CN114454300 B CN 114454300B
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cement
silica gel
color
gel mold
parts
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CN202210161450.3A
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CN114454300A (en
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李花阳
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure

Abstract

The invention relates to a cement tile forming method, which comprises the following steps: manufacturing an integral silica gel mold and a pattern silica gel mold according to the pattern required by the cement mosaic brick; preparing color surface cement paste, primary color surface cement paste and base concrete; injecting a corresponding color surface cement paste into the silica gel mold of the flower body, and then freezing into blocks to obtain color cement frozen blocks; placing the colored cement frozen blocks in the colored areas of the integral silica gel mold according to the corresponding colored patterns; injecting corresponding primary color surface cement paste into the integral silica gel mold, and combining the primary color surface cement paste with the colored cement frozen blocks to form a surface layer of the cement mosaic tile; and continuously injecting base concrete into the integral silica gel mold, and demolding after molding to finish the molding of the cement mosaic brick. The invention provides a cement mosaic brick molding method, which adopts the design of a mold and the design of a frozen block process, is favorable for molding complex patterns, has stereoscopic impression, is more attractive, saves a great amount of time for manufacturing the mosaic bricks, and reduces the labor cost.

Description

Cement mosaic brick forming method
Technical Field
The invention relates to the field of cement mosaic bricks, in particular to a cement mosaic brick forming method.
Background
The existing manual cement tile is generally manufactured by adopting cement paste as a surface layer and concrete as a base layer through heavy pressing.
At present, the manual cement tile process mainly comprises the following two processes: the first process is as follows: 1. the flower mold is made: pinching the drawn patterns by a copper bar, and swinging out the smallest petals and bent angles according to the pattern, wherein when a flower master receives a customized pattern, the last detail of pinching the copper flower from drawing on paper needs more than 80 hours to grind, and then the flower master can finish the flower master; 2. placing the prepared slurry and the concrete base layer dry material into a mould for stamping; 3. and (5) carrying out dry curing, water curing and dry curing in sequence to obtain the finished brick. The second process is as follows: placing a flat plate on a bottom die, placing a pattern die on the plate, placing one or more grooves corresponding to the pattern of the pattern brick on the pattern die, excessively filling a first color dry material of a color into the grooves, compacting the first color dry material by adopting a cover plate die of a matched convex part, removing the pattern die and the cover plate die, excessively filling a second color dry material of one or more colors in a compacted gap to form a brick body, compacting, tiling the bottom material on the color dry material, pressing and shaping by a brick making machine, repeatedly adding water for maintenance, polishing, and spraying a surface anti-fouling layer to obtain the finished brick.
In the two processes, the handmade cement tile manufactured by the first process has flat surface, no stereoscopic impression, and can only be used for manufacturing simple patterns due to the complex manufacturing of the pattern, and has high labor cost, long period and low economic value; while the second process can manufacture a concave-convex surface layer, the surface is rough, the pattern is not aesthetic mainly based on a simple mechanical geometric pattern, and the surface needs to be sprayed with chemical raw materials and can only be used outdoors which is easy to volatilize. Meanwhile, in the two processes, only hard dies which are not easy to deform can be adopted, and the patterns are not easy to be complicated, and the mechanical geometric patterns are mainly used.
How to obtain the manual cement tile with rich patterns becomes a problem to be solved at present.
Disclosure of Invention
In order to solve the technical problems, the invention provides a cement mosaic brick forming method, which adopts a pattern block to form blocks in a freezing way, and then the blocks are put into a mould to be manufactured into mosaic bricks, the design of the mould and the design of a frozen block process are beneficial to forming complex patterns, and the patterns have three-dimensional sense, are more attractive, save a great amount of time for manufacturing the pattern mould and reduce the labor cost.
The technical scheme adopted for solving the technical problems is as follows: the cement tile forming process includes the following steps:
1. dividing the pattern into a primary color pattern and a color pattern according to the pattern required by the cement mosaic brick;
2. manufacturing an integral silica gel mold and a flower silica gel mold; the overall silica gel mold is internally provided with contour lines for separating primary color patterns and color patterns, so that the overall silica gel mold is internally divided into a primary color region and a color region; the flower silica gel mold corresponds to the flower pattern;
3. preparing color surface cement paste, primary color surface cement paste and base concrete;
4. injecting a corresponding color surface cement paste into the pattern silica gel mold, freezing into blocks, and removing the pattern silica gel mold to obtain a color cement frozen block;
5. placing the colored cement frozen blocks in the colored areas of the integral silica gel mold according to the corresponding colored patterns;
6. injecting corresponding primary color surface cement paste into the integral silica gel mold, wherein the primary color surface cement paste is used for forming a primary color surface layer and is combined with the colored cement frozen blocks to jointly form a surface layer of the cement mosaic tile;
7. and continuously injecting base layer concrete into the integral silica gel mold, wherein the base layer concrete is used for forming a base layer of the cement mosaic brick, and demoulding after forming, so that the cement mosaic brick can be formed.
Further, the flower body silica gel mold in the second step is manufactured by the following method: preparing another integral silica gel mold, cutting along the contour line, taking the cut color area as the bottom of the pattern silica gel mold, and sealing the periphery of the bottom as the edge of the pattern silica gel mold, so that the pattern silica gel mold is provided with a groove for accommodating the color surface cement paste.
Further, the primary color surface cement slurry comprises, by mass, 15-25 parts of medium sand, 42-60 parts of silicate white cement, 8-13 parts of water, 0.9-1.4 parts of a water reducing agent, 3-8 parts of primary color pigment, 0.1-0.15 part of retarder, 0.1-0.15 part of defoamer, 2-3 parts of brightening agent, 0.05-0.1 part of fiber and 1-2 parts of alkali inhibitor.
Further, the raw materials of the color surface cement paste comprise, by mass, 15-25 parts of medium sand, 42-60 parts of silicate white cement, 8-13 parts of water, 0.9-1.4 parts of water reducer, 3-8 parts of color pigment, 0.1-0.15 part of retarder, 0.1-0.15 part of defoamer, 2-3 parts of brightening agent, 0.05-0.1 part of fiber and 1-2 parts of alkali inhibitor.
Further, the raw materials of the base concrete comprise, by mass, 28-39 parts of medium sand, 36-46 parts of cement and 20-25 parts of water, wherein the cement comprises, but is not limited to, silicate white cement and sulphoaluminate cement.
Further, the fibers include, but are not limited to, imitation steel fibers.
Further, the pigments include, but are not limited to, iron oxide pigments.
Further, the medium sand includes, but is not limited to, river sand.
Further, the color area in the fifth step corresponds to a plurality of color cement frozen blocks, and the colors of the plurality of color cement frozen blocks are determined according to the colors of the corresponding areas in the color pattern.
Further, the bottom surface heights of the multiple color areas corresponding to the multiple color cement frozen blocks and the bottom surface heights of the primary color areas are correspondingly set according to the concave-convex degrees of the patterns.
The invention has the advantages that: according to the cement tile forming method, the color blocks are formed in a freezing mode, and then the blocks are placed into the mold to be manufactured into the tile, the design of the mold and the design of the frozen block process are beneficial to forming complex patterns, the patterns have three-dimensional effect, the appearance is attractive, a large amount of time for manufacturing the color blocks is saved, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic illustration showing steps of a method for forming a tile of a cement tile according to the first embodiment;
FIG. 2 is a schematic cross-sectional view of A-A of FIG. 1;
FIG. 3 is a schematic cross-sectional view of B-B of FIG. 1;
FIG. 4 is a schematic cross-sectional view of C-C of FIG. 1;
FIG. 5 is a schematic cross-sectional view of D-D of FIG. 1;
FIG. 6 is a schematic perspective view of a silica gel mold for a tile forming method of a cement tile according to the first embodiment;
FIG. 7 is a perspective view of a cement tile formed by a cement tile forming method according to the second embodiment;
FIG. 8 is a perspective view of a cement tile formed by a cement tile forming method according to the third embodiment;
the color-changing and color-changing composite material comprises a 1-flower body silica gel mold, a 2-color cement frozen block, a 3-integral silica gel mold, a 4-primary color surface layer, a 5-base layer, a 11-bottom, a 12-side, a 31-contour line, a 32-color area and a 33-primary color area.
Detailed Description
The present invention will be further described in detail with reference to the drawings and examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
Example 1
Referring to fig. 1 to 6, the embodiment provides a method for forming a cement tile, which specifically comprises the following steps:
1. dividing the pattern into a primary color pattern and a color pattern according to the pattern required by the cement mosaic brick;
2. manufacturing an integral silica gel mold 3 and a flower silica gel mold 1; the outline 31 for separating the primary color pattern and the color pattern is arranged in the integral silica gel mold 3, so that the integral silica gel mold is internally divided into a primary color region 33 and a color region 32; the flower silica gel mold 1 corresponds to the flower color pattern;
3. preparing color surface cement paste, primary color surface cement paste and base concrete;
4. injecting a corresponding color surface cement paste into the pattern silica gel mold, freezing into blocks, and removing the pattern silica gel mold to obtain a color cement frozen block 2;
5. placing the colored cement frozen blocks 2 in the colored areas 32 of the integral silica gel mold 3 according to the corresponding colored pattern;
6. injecting corresponding primary color surface cement paste into the integral silica gel mold 3, wherein the primary color surface cement paste is used for forming a primary color surface layer 4 and is combined with the colored cement frozen blocks 2 to form a surface layer of the cement mosaic tile;
7. and continuously injecting base layer concrete into the integral silica gel mold 3, wherein the base layer concrete is used for forming a base layer 5 of the cement mosaic brick, and demoulding after forming, so that the cement mosaic brick can be formed.
In the cement tile forming method of the embodiment, the whole silica gel mold is manufactured: a template with patterns (consistent with the cement mosaic bricks to be formed) is manufactured by adopting a wood carving or clay sculpture mode, then silica gel or other glue is brushed on the template, and after solidification, demoulding is carried out, thus obtaining a corresponding integral silica gel mold; the integral silica gel mold can mold 800mm x 50mm cement tile.
In the method for forming the cement mosaic tile of the embodiment, the pattern body silica gel mold 1 in the second step is manufactured by adopting the following modes: preparing another integral silica gel mold 3, cutting along a contour line 31, taking a cut color region 32 as a bottom 11 of the pattern silica gel mold 1, and sealing the periphery of the bottom 11 as a side 12 of the pattern silica gel mold 1, so that the pattern silica gel mold 1 is provided with a groove for accommodating color surface cement paste; the design is that the pattern silica gel mold is completely corresponding to the color region of the integral silica gel film 3, when the integral silica gel film 3 is closed, the adhesive tape can be used as the material of the edge 12, the periphery of the cut bottom 11 is wound by the adhesive tape, and the upper edge of the adhesive tape (edge 12) is 5-8mm higher than the top surface of the bottom.
In the method for forming the cement mosaic tile of the embodiment, the raw materials of the primary color surface cement paste comprise, by mass, 15 parts of medium sand, 42 parts of 525-type ordinary silicate white cement, 8 parts of water, 0.9 part of a water reducing agent, 3 parts of primary color pigment, 0.1 part of a retarder, 0.1 part of a defoaming agent, 2 parts of a brightening agent, 0.05 part of fiber and 1 part of an alkali inhibitor.
In the method for forming the tile with the pattern and the tile, the raw materials of the cement paste with the pattern and the tile with the tile surface comprise, by mass, 15 parts of medium sand, 42 parts of silicate white cement, 8 parts of water, 0.9 part of a water reducing agent, 3 parts of a pattern pigment, 0.1 part of a retarder, 0.1 part of a defoaming agent, 2 parts of a brightening agent, 0.05 part of fibers and 1 part of an alkali inhibitor.
In the method for forming the cement mosaic tile of the embodiment, the raw materials of the base concrete comprise, by mass, 35 parts of medium sand, 40 parts of silicate white cement and 20 parts of water.
In one method of forming a cement tile of this embodiment, the fibers include, but are not limited to, imitation steel fibers.
In one method of forming a cement tile of this embodiment, the pigment includes, but is not limited to, an iron oxide pigment.
In one method of forming a cement tile, the medium sand includes, but is not limited to, river sand.
In the method for forming the tile of the present embodiment, the color area 32 in the fifth step corresponds to a plurality of colored cement frozen blocks 2, and the colors of the plurality of colored cement frozen blocks 2 are determined according to the colors of the corresponding areas in the colored pattern.
In the cement tile forming process, the method can adapt to the patterns with rich colors, separate the color patterns according to the colors, and correspondingly manufacture a plurality of color cement frozen blocks with different colors, that is, the design of the frozen block process can support the forming of cement tile with more complex patterns.
Example two
Referring to fig. 7, the difference between the present embodiment and the first embodiment is that: the bottom surface of the color region is lower than the primary color region; the design is that the pattern formed by the colored cement frozen block 2 is slightly higher than the primary color pattern, so that the colored pattern floats on the surface of the cement mosaic tile
Example III
Referring to fig. 8, the difference between the present embodiment and the first embodiment is that: the bottom surface of the color region is higher than the primary color region; the design is that the pattern formed by the colored cement frozen block 2 is slightly lower than the primary color pattern, and the colored pattern is lower than the surface of the cement mosaic tile.
The concave-convex patterns of the second embodiment and the third embodiment can be easily realized by utilizing the control design of the color cement frozen blocks, and meanwhile, the concave-convex feeling of the patterns can be determined by molding in a silica gel mold, so that the three-dimensional pattern of the finally manufactured manual cement tile is stronger.
In addition, the manual cement tile prepared by the two processes of the first embodiment and the background art are compared, and the manual cement tile is specifically shown in the following table:
example 1 Background art first Process Background art second Process
Compressive Strength C90 C30 C20
Surface anti-fatigue Crack-free Crack-free With cracks
Wear resistance Has and easily presents the pulp coating effect But not easy to show the slurry coating effect No paste coating effect
Surface texture Smooth and fine Fine and smooth Roughness of
Apparent feeling Pattern capable of imitating artistic grade Simple imitation carpet brick pattern Only imitative mechanical geometric pattern
In addition, the embodiment can be fine and smooth in detail for complex art-grade patterns, while the first process of the background art is limited by the process and can only be presented in the patterns which can be imitated, and the second process of the background art can only be presented in rough patterns.
Finally, it should be noted that: the design mode of the method is that the manual cement tile of the artistic-grade pattern can be manufactured, and the drawing is not displayed any more.
The above embodiments should not limit the present invention in any way, and all technical solutions obtained by equivalent substitution or equivalent conversion fall within the protection scope of the present invention.

Claims (10)

1. A cement mosaic brick molding method is characterized in that: the method comprises the following steps:
1. dividing the pattern into a primary color pattern and a color pattern according to the pattern required by the cement mosaic brick;
2. manufacturing an integral silica gel mold and a flower silica gel mold; the overall silica gel mold is internally provided with contour lines for separating primary color patterns and color patterns, so that the overall silica gel mold is internally divided into a primary color region and a color region; the flower silica gel mold corresponds to the flower pattern;
3. preparing color surface cement paste, primary color surface cement paste and base concrete;
4. injecting a corresponding color surface cement paste into the pattern silica gel mold, freezing into blocks, and removing the pattern silica gel mold to obtain a color cement frozen block;
5. placing the colored cement frozen blocks in the colored areas of the integral silica gel mold according to the corresponding colored patterns;
6. injecting corresponding primary color surface cement paste into the integral silica gel mold, wherein the primary color surface cement paste is used for forming a primary color surface layer and is combined with the colored cement frozen blocks to jointly form a surface layer of the cement mosaic tile;
7. and continuously injecting base layer concrete into the integral silica gel mold, wherein the base layer concrete is used for forming a base layer of the cement mosaic brick, and demoulding after forming, so that the cement mosaic brick can be formed.
2. The method for forming a cement tile according to claim 1, wherein: the flower body silica gel mold in the second step is manufactured by adopting the following modes: preparing another integral silica gel mold, cutting along the contour line, taking the cut color area as the bottom of the pattern silica gel mold, and sealing the periphery of the bottom as the edge of the pattern silica gel mold, so that the pattern silica gel mold is provided with a groove for accommodating the color surface cement paste.
3. The method for forming a cement tile according to claim 1, wherein: the primary color surface cement slurry comprises, by mass, 15-25 parts of medium sand, 42-60 parts of silicate white cement, 8-13 parts of water, 0.9-1.4 parts of a water reducing agent, 3-8 parts of a primary color pigment, 0.1-0.15 part of a retarder, 0.1-0.15 part of a defoaming agent, 2-3 parts of a brightening agent, 0.05-0.1 part of fibers and 1-2 parts of an alkali inhibitor.
4. The method for forming a cement tile according to claim 1, wherein: the raw materials of the color surface cement paste comprise, by mass, 15-25 parts of medium sand, 42-60 parts of silicate white cement, 8-13 parts of water, 0.9-1.4 parts of water reducer, 3-8 parts of color pigment, 0.1-0.15 part of retarder, 0.1-0.15 part of defoamer, 2-3 parts of brightening agent, 0.05-0.1 part of fiber and 1-2 parts of alkali inhibitor.
5. The method for forming a cement tile according to claim 1, wherein: the base concrete comprises, by mass, 28-39 parts of medium sand, 36-46 parts of cement and 20-25 parts of water, wherein the cement comprises, but is not limited to, silicate white cement and sulphoaluminate cement.
6. A method of forming a cementitious tile according to claim 3 or 4, wherein: the fibers include, but are not limited to, imitation steel fibers.
7. A method of forming a cementitious tile according to claim 3 or 4, wherein: including but not limited to iron oxide pigments.
8. A method of forming a cementitious tile as defined in claim 3, 4 or 5, wherein: the medium sand includes, but is not limited to, river sand.
9. A method of forming a cementitious tile according to any one of claims 1 to 5, wherein: and step five, the color areas correspond to a plurality of color cement frozen blocks, and the colors of the plurality of color cement frozen blocks are determined according to the colors of the corresponding areas in the color pattern.
10. The method for forming a cement tile according to claim 9, wherein: the bottom surface heights of the color areas corresponding to the color cement frozen blocks and the bottom surface heights of the primary color areas are correspondingly set according to the concave-convex degree of the patterns.
CN202210161450.3A 2022-02-22 2022-02-22 Cement mosaic brick forming method Active CN114454300B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1039237A (en) * 1988-07-13 1990-01-31 单岐 Colored cement moulded products and production method thereof
CN101555726A (en) * 2009-04-28 2009-10-14 李万成 Colorful terrazzo floor brick and production method thereof
CN103950088A (en) * 2014-05-09 2014-07-30 上海首艺传创文化发展有限公司 Dry process based cement brick process
CN208685369U (en) * 2018-04-26 2019-04-02 施能机 Brick body structure and spliced brick body assembly
CN110042717A (en) * 2018-01-16 2019-07-23 江俊昇 Colour cement brick and its manufacturing method
CN111098389A (en) * 2019-12-06 2020-05-05 天津大学 Method for manufacturing partially light-transmitting concrete building material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1039237A (en) * 1988-07-13 1990-01-31 单岐 Colored cement moulded products and production method thereof
CN101555726A (en) * 2009-04-28 2009-10-14 李万成 Colorful terrazzo floor brick and production method thereof
CN103950088A (en) * 2014-05-09 2014-07-30 上海首艺传创文化发展有限公司 Dry process based cement brick process
CN110042717A (en) * 2018-01-16 2019-07-23 江俊昇 Colour cement brick and its manufacturing method
CN208685369U (en) * 2018-04-26 2019-04-02 施能机 Brick body structure and spliced brick body assembly
CN111098389A (en) * 2019-12-06 2020-05-05 天津大学 Method for manufacturing partially light-transmitting concrete building material

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