CN203876021U - Surface mold core for manufacturing ceramic tile with corrugated edges and concave and convex surfaces - Google Patents
Surface mold core for manufacturing ceramic tile with corrugated edges and concave and convex surfaces Download PDFInfo
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- CN203876021U CN203876021U CN201420239764.1U CN201420239764U CN203876021U CN 203876021 U CN203876021 U CN 203876021U CN 201420239764 U CN201420239764 U CN 201420239764U CN 203876021 U CN203876021 U CN 203876021U
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- ceramic tile
- mold core
- tile
- ripple
- mould core
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Abstract
The utility model discloses a surface mold core for manufacturing a ceramic tile with corrugated edges and concave and convex surfaces. The surface mold core is characterized as follows: the outside of the surface mold core is more than one wave curved edge shape; a concaved area is formed in the surface mold core. According to the mold, 1, the design of an original ecological simulation surface is to meet the requirement of applying original ecological building decoration materials on to the ceramic tile, and all original ecological shapes such as stone, bamboo, flowers and plants, animals and the like are transferred onto the ceramic tile surface; 2, the wave curved edge shapes are designed so as to guarantee the integrity of patterns on the surface of the ceramic tile and continuity of the patterns after laying and usage; 3, a stress shaving table is added on the curved edge so as to solve the problem that a blank body cracks due to tile blank stress in a product high-temperature firing process; 4, a bottom mold pressurizing and depressurizing area is designed so as to solve the problem that crack and deformation defects occur due to blank stress unbalance in the ceramic tile blank body pressing and firing process, and specifically, the depressurizing and pressurizing degree is +/-30%; 5, an arranged side plate inclines by 91-120 degrees so as to meet demolding and production process requirements during tile blank pressing; 6, special alloy materials and the like are selected so as to meet the requirements for larger pressure borne by a mold cavity side plate during tile blank pressing and abrasion resistance.
Description
Technical field
The present invention relates to a kind ofly for processing the mould of ceramic tile, is specifically that ecosystem emulation furring tile in a kind of ripple limit is made face mould core.
Background technology
As everyone knows, ceramic tile, is with fire-resistant metal oxide and half-metal oxide, and via the process of grinding, mixing, compacting, glazing, sintering, and the building of the porcelain of a kind of acid and alkali-resistance of formation or Shi Zhi etc. or the material of decoration are always referred to as ceramic tile.Its raw material are many to be mixed by clay, quartz sand etc.The use of ceramic tile is seen everywhere, and has stretched into daily life, and the processing of ceramic tile is normally prepared from by supporting mould; Along with ceramic tile application widely gradually, the making mould of ceramic tile is also focused on by technical staff thereupon.
The invention of the patent No. 201120415185.4 provides a kind of tile mould of high-strength adhesion isostatic mould-core, above the matrix of a tile mould, be evenly distributed with a plurality of staggered stripe shape grooves anyhow, top rubber cushion sticks in corresponding stripe shape groove with the glue head of the corresponding setting of stripe shape groove, seal oil chamber in matrix passes to matrix top and forms the buffering space between matrix and rubber cushion, is provided with and the corresponding sealing strip groove of rubber cushion periphery for pasting in matrix surrounding.During use, Seal Oil in matrix can regulate pressurized space in the buffering space between stripe shape groove voluntarily, make the whole pressed density of ceramic tile of processing consistent, to reduce ceramic tile sintering warpage, because the glue head integral body of rubber cushion sticks in stripe shape groove, constantly repeatedly suppressing in knockout course, there will not be rubber cushion and matrix to come off or rubber cushion fracture phenomena, there is long service life, wait the distinguishing features such as the large and static pressure of quiet area is effective.
The patent of invention of the patent No. 00237114.6 discloses a kind of pressing-forming mould for ceramic tile, comprise the upper mold core and the lower mold core that lay respectively in upper and lower mould side plate, be characterized at least at one of upper and lower core rod, having exhaust passage the powder filling cavity UNICOM between described exhaust passage and upper and lower core rod.The present invention has shortened evacuation time, has improved the shaping speed of pressing unfired brick, and can improve uniformity and the compactness of adobe density.
The disclosure of the invention of patent No. 01233880.X a kind of mould of arced ceramic tile, include for placing the outer mold of adobe, on outer mold, be formed with the face of cylinder of indent, also increase and have an inner mould core, inner mould core has the external cylindrical surface with indent face of cylinder corresponding matching, inner mould core can be put into outer mold adobe is sandwiched in middle and is exerted pressure, such mould, the whole uniformity of radial brick of producing, radian deviation is little, and production efficiency is high, quality is good, be easy to adjustment, overcome the defect of the high moulding of traditional moulds large, the inconsistent rate of distortion.
Yet, the analysis found that, the tile product that existing quilt is used is in a large number all straight flange right-angle design, forms and significantly cuts apart lines like this in paving is used, the not nature of looking ill at ease.Another straight flange right angle product can cause seam crossing to occur height step because of deformation of products or construction wrong, affects result of use.
Summary of the invention
The object of the invention is to provides ecosystem emulation furring tile in a kind of ripple limit to make face mould core at this; The present invention carries out in the following manner: construct a kind of ripple limit ecosystem emulation furring tile and make face mould core, it is characterized in that:
Described face mould core outside is the bent limit of ripple glaze shape; In face mould core with indent region.
According to ripple of the present invention limit male and fomale(M&F) ceramic tile, make face mould core, it is characterized in that: described face mould core outside is the bent limit of more than one ripple glaze shape; The bent limit of ripple glaze shape wave amplitude is from 1mm to 50mm.
According to ripple of the present invention limit ecosystem emulation furring tile, make face mould core, it is characterized in that: face mould core is that alloy material is made.
The invention has the advantages that: the present invention provides a kind of ripple limit male and fomale(M&F) ceramic tile to make face mould core at this; 1, by this face mould core, make ripple limit male and fomale(M&F) ceramic tile, the application of the building decoration material that can meet ecosystem on ceramic tile, all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface; 2, for meeting the bent limit shape (to a plurality of, wave amplitude is from 1mm to 50mm) of ripple glaze of the integrality of ceramic tile surface pattern and the continuity design that rear pattern is used in paving; 3, for solving product, in high-temperature firing process, because of what adobe effect of stress caused that blank cracking sets up on bent limit, cut stress platform; 4, for solving the bed die supercharging of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, conciliate nip territory, be embodied in decompression and degree of boost ± 30%; 5, for meeting the side plate gradient that the adobe demoulding and production technology needs in compacting arrange, be 91～120 degree; 6, for meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting, require selected specific alloy material etc.
Accompanying drawing explanation
Fig. 1 is bed die core schematic diagram of the present invention
Fig. 2 is face mould core schematic diagram of the present invention
Fig. 3 is ripple limit ecosystem emulation furring tile schematic diagram
Fig. 4 is A-A profile in Fig. 3 of the present invention
Fig. 5 is ripple limit ecosystem emulation furring tile die assembly floor map
Fig. 6 is ripple limit ecosystem emulation furring tile die assembly generalized section
Fig. 7 is ripple limit ecosystem emulation furring tile die assembly perspective diagram
Wherein: outside bed die core 100, face mould core 200, die cavity side plate 300, bed die core in the bent limit of ripple glaze shape 101, bed die core pressurizing area 102, reduced pressure zone 103, face mould core with cavity 301, the cavity side plate 302 at indent region 201, die cavity side plate middle part.
The specific embodiment
Below in conjunction with accompanying drawing 1-7, the present invention is described in detail, and the technical scheme in the embodiment of the present invention is clearly and completely described, and obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in the figure: the present invention provides a kind of ripple limit male and fomale(M&F) ceramic tile to make face mould core 200 at this; Described face mould core 200 outsides are the bent limit of ripple glaze shape; In face mould core 200 with indent region 201.
In Fig. 5-7, die cavity side plate 300 middle parts are the cavity 301 mating with bed die core 100, face mould core 200.
In Fig. 1, described bed die core 100 outsides are the bent limit of ripple glaze shape 101; Bed die core 100 is embodied in supercharging 102 and the reduced pressure zone 103 in ripple limit.
According to the present invention, described bed die core 100, face mould core 200 outsides are the bent limit of more than one ripple glaze shape; The bent limit of ripple glaze shape wave amplitude is from 1mm to 50mm.
According to die cavity side plate of the present invention 300 middle parts, being cavity side plate 302 gradients of mating with bed die core 100, face mould core 200 is 91～120 degree.
According to ripple of the present invention limit male and fomale(M&F) ceramic tile, make mould, it is characterized in that: bed die core 100, face mould core 200 and die cavity side plate 300 are made for alloy material.
Ripple of the present invention limit male and fomale(M&F) ceramic tile is made mould, has:
1, the design of ecosystem emulation face is to meet the application of the building decoration material of ecosystem on ceramic tile, and all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface;
2, for meeting the bent limit shape (to a plurality of, wave amplitude is from 1mm to 50mm) of ripple glaze of the integrality of ceramic tile surface pattern and the continuity design that rear pattern is used in paving;
3, for solve product in high-temperature firing process because adobe effect of stress causes blank cracking, also have on bent limit, set up cut stress platform;
4, for solving the bed die supercharging of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, conciliate nip territory, be embodied in decompression and degree of boost ± 30%;
5, for meeting the side plate gradient that the adobe demoulding and production technology needs in compacting arrange, be 91～120 degree;
6, for meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting, require selected specific alloy material etc.
Ripple of the present invention limit male and fomale(M&F) ceramic tile is made face mould core, carries out in the following manner work;
1, face mould is statically placed in die cavity start bit, and bed die is still in die cavity top;
2, filling base substrate powder, strikes off;
3, bed die is depressed and is entered die cavity, and pressure balance is to setting size;
4, bed die moves upward, and rises to die cavity top;
5, the adobe of face mould jack-up is to die cavity upper edge hole, and distributing device is released adobe;
6, face mould is got back to start bit, enters next pressed compact program.
Above-mentioned explanation to the disclosed embodiments, the product that makes professional and technical personnel in the field can realize or use the utility model mould and this mould to produce.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (3)
1. a ripple limit ecosystem emulation furring tile is made face mould core; It is characterized in that:
Described face mould core (200) outside is the bent limit of more than one ripple glaze shape; In face mould core (200) with indent region (201).
2. male and fomale(M&F) ceramic tile in ripple limit is made face mould core according to claim 1, it is characterized in that: the bent limit of ripple glaze, described face mould core (200) outside shape wave amplitude is from 1mm to 50mm.
3. male and fomale(M&F) ceramic tile in ripple limit is made face mould core according to claim 1, it is characterized in that: face mould core (200) is made for alloy material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420239764.1U CN203876021U (en) | 2014-05-12 | 2014-05-12 | Surface mold core for manufacturing ceramic tile with corrugated edges and concave and convex surfaces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420239764.1U CN203876021U (en) | 2014-05-12 | 2014-05-12 | Surface mold core for manufacturing ceramic tile with corrugated edges and concave and convex surfaces |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203876021U true CN203876021U (en) | 2014-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420239764.1U Expired - Fee Related CN203876021U (en) | 2014-05-12 | 2014-05-12 | Surface mold core for manufacturing ceramic tile with corrugated edges and concave and convex surfaces |
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| CN (1) | CN203876021U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934888A (en) * | 2014-05-12 | 2014-07-23 | 四川省明珠陶瓷有限公司 | Corrugated-edge concave-convex-face ceramic tile manufacturing face mold core |
-
2014
- 2014-05-12 CN CN201420239764.1U patent/CN203876021U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934888A (en) * | 2014-05-12 | 2014-07-23 | 四川省明珠陶瓷有限公司 | Corrugated-edge concave-convex-face ceramic tile manufacturing face mold core |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141015 Termination date: 20180512 |
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| CF01 | Termination of patent right due to non-payment of annual fee |