CN104191500A - Corrugated curved-edge natural simulation facing tile manufacturing die - Google Patents
Corrugated curved-edge natural simulation facing tile manufacturing die Download PDFInfo
- Publication number
- CN104191500A CN104191500A CN201410444887.3A CN201410444887A CN104191500A CN 104191500 A CN104191500 A CN 104191500A CN 201410444887 A CN201410444887 A CN 201410444887A CN 104191500 A CN104191500 A CN 104191500A
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- Prior art keywords
- ripple
- core
- die
- bent limit
- mould
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a corrugated curved-edge natural simulation facing tile manufacturing die which comprises a bottom die core, a face die core and die cavity side plates. The die is characterized in that (1) design of a natural simulation face is achieved by applying natural building decoration materials to tiles, and stone, bamboos, flowers, grass, animals and all natural shapes are transferred to the surfaces of the tiles; (2) to meet requirements for completeness and shape features of patters on the surfaces of the tiles and continuity of the patterns formed after the tiles are stuck, a corrugated curved-edge shape is designed; (3) due to the design of the corrugated curved-edge shape, tiling can be conveniently carried out, sticking difficulty is reduced, work efficiency is improved, and the wall tiles are firm and can be prevented from falling due to staggered meshing of corrugated edges; (4) to overcome the defects that cracking and deformation occur in the pressing and firing processes of tile bodies due to imbalanced stress of the tile bodies, bottom die pressurizing and depressurizing areas are designed, and particularly, and the depressurizing degree and the pressurizing degree respectively range from -30% to 30%; (5) to meet requirements of die releasing in the pressing process of the tile bodies and requirements of production process, a side plate stair face is arranged; (6) to meet requirements of pressure borne by the die cavity side plates in the pressing process of the brick bodies and for wear resistance, special alloy materials are used.
Description
Technical field
The present invention relates to a kind ofly for processing the mould of ceramic tile, is specifically that the bent limit ecosystem emulation furring tile of a kind of ripple is made mould.
Background technology
As everyone knows, ceramic tile, is with fire-resistant metal oxide and half-metal oxide, and via the process of grinding, mixing, compacting, glazing, sintering, and the building of the porcelain of a kind of acid and alkali-resistance of formation or Shi Zhi etc. or the material of decoration are always referred to as ceramic tile.Its raw material are many to be mixed by clay, quartz sand etc.The use of ceramic tile is seen everywhere, and has stretched into daily life, and the processing of ceramic tile is normally prepared from by supporting mould; Along with ceramic tile application widely gradually, the making mould of ceramic tile is also focused on by technical staff thereupon.
The invention of the patent No. 201120415185.4 provides a kind of tile mould of high-strength adhesion isostatic mould-core, above the matrix of a tile mould, be evenly distributed with a plurality of staggered stripe shape grooves anyhow, top rubber cushion sticks in corresponding stripe shape groove with the glue head of the corresponding setting of stripe shape groove, seal oil chamber in matrix passes to matrix top and forms the buffering space between matrix and rubber cushion, is provided with and the corresponding sealing strip groove of rubber cushion periphery for pasting in matrix surrounding.During use, Seal Oil in matrix can regulate pressurized space in the buffering space between stripe shape groove voluntarily, make the whole pressed density of ceramic tile of processing consistent, to reduce ceramic tile sintering warpage, because the glue head integral body of rubber cushion sticks in stripe shape groove, constantly repeatedly suppressing in knockout course, there will not be rubber cushion and matrix to come off or rubber cushion fracture phenomena, there is long service life, wait the distinguishing features such as the large and static pressure of quiet area is effective.
The patent of invention of the patent No. 00237114.6 discloses a kind of pressing-forming mould for ceramic tile, comprise the upper mold core and the lower mold core that lay respectively in upper and lower mould side plate, be characterized at least at one of upper and lower core rod, having exhaust passage the powder filling cavity UNICOM between described exhaust passage and upper and lower core rod.The present invention has shortened evacuation time, has improved the shaping speed of pressing unfired brick, and can improve uniformity and the compactness of adobe density.
The disclosure of the invention of patent No. 01233880.X a kind of mould of arced ceramic tile, include for placing the outer mold of adobe, on outer mold, be formed with the face of cylinder of indent, also increase and have an inner mould core, inner mould core has the external cylindrical surface with indent face of cylinder corresponding matching, inner mould core can be put into outer mold adobe is sandwiched in middle and is exerted pressure, such mould, the whole uniformity of radial brick of producing, radian deviation is little, and production efficiency is high, quality is good, be easy to adjustment, overcome the defect of the high moulding of traditional moulds large, the inconsistent rate of distortion.
The disclosure of the invention of the patent No. 201410197466.5 a kind of ripple limit ecosystem emulation furring tile make mould, comprise bed die core, face mould core and die cavity side plate; 1. the design of ecosystem emulation face is to meet the application of the building decoration material of ecosystem on ceramic tile, and all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface; For meeting the bent limit of the ripple glaze shape of the integrality of ceramic tile surface pattern and the continuity design that rear pattern is used in paving; For solve product in high-temperature firing process because adobe effect of stress causes the stressed shape of cutting that blank cracking designs in shape at the bent limit of product and die side plate; For solving the bed die supercharging of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, conciliate nip territory, be embodied in decompression and degree of boost ± 30%; The side plate step surface arranging for meeting the adobe demoulding and production technology needs in compacting; For meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting, require selected specific alloy material etc.The outside of this mould is the bent limit of ripple glaze shape.
Yet, the analysis found that, the tile product that existing quilt is used is in a large number all straight flange right-angle design, forms and significantly cuts apart lines like this in paving is used, the not nature of looking ill at ease.Another straight flange right angle product can cause seam crossing to occur height step because of deformation of products or construction wrong, affects result of use.Wall brick the more important thing is that straight flange right-angle design paving construction difficulty is larger, and the wall brick after paving is also easily insecure and come off.
Summary of the invention
The object of the invention is to provides the bent limit ecosystem emulation furring tile of a kind of ripple to make mould at this; The design of ecosystem emulation face is to meet the application of the building decoration material of ecosystem on ceramic tile, and all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface; For meeting integrality and the shape facility requirement of ceramic tile surface pattern, the continuity of pattern after product paving and the bent limit of the ripple that designs shape; The shape design on the bent limit of ripple is to be convenient to product paving construction, reduces paving difficulty and increases work efficiency, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.
The present invention carries out in the following manner: construct the bent limit ecosystem emulation furring tile of a kind of ripple and make mould; Comprise bed die core, face mould core and die cavity side plate; In face mould core with inner concavity region; It is characterized in that: described bed die core and face mould core side have the bent limit of more than one ripple structure; Described die cavity side plate middle part is the cavity matching with bed die core, the bent limit of ripple structure that face mould core is corresponding; The shape design on the bent limit of ripple is to be convenient to product paving construction, reduces paving difficulty and increases work efficiency, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.
According to the bent limit ecosystem emulation furring tile of ripple of the present invention, make mould, it is characterized in that: the bent limit of bed die core ripple structure has pressurizing area and reduced pressure zone.
According to the bent limit ecosystem emulation furring tile of ripple of the present invention, make mould, it is characterized in that: the square corrugated bent limit structure on described bed die core and face mould core outside; Its square-wave form is from one to a plurality of, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm, and waveform has been contained composite wave-shape that trapezoidal wave, square wave, sine wave, triangular wave, staircase waveform, various ripple be combined into or other irregular waveform etc.
According to the bent limit ecosystem emulation furring tile of ripple of the present invention, make mould, it is characterized in that: described die cavity side plate middle part is the cavity side plate mating with bed die core, face mould core a step surface.
According to the bent limit ecosystem emulation furring tile of ripple of the present invention, make mould, it is characterized in that: bed die core, face mould core and die cavity side plate are that alloy material is made.
The using method that the bent limit ecosystem emulation furring tile of above-mentioned ripple is made mould, is characterized in that: carry out in the following manner work;
A1, face mould are statically placed in die cavity start bit, and bed die is still in die cavity top;
A2, filling base substrate powder, strike off;
A3, bed die are depressed and are entered die cavity, and pressure balance is to setting size;
A4, bed die move upward, and rise to die cavity top;
A5, the adobe of face mould jack-up are to die cavity upper edge hole, and distributing device is released adobe;
A6, face mould are got back to start bit, enter next pressed compact program.
The invention has the advantages that: the present invention provides the bent limit ecosystem emulation furring tile of a kind of ripple to make mould through improving at this, have the following advantages: 1, the design of ecosystem emulation face is to meet the application of the building decoration material of ecosystem on ceramic tile, and all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface; 2, for meeting integrality and the shape facility requirement of ceramic tile surface pattern, the continuity of pattern after product paving and the bent limit of the ripple shape that designs; 3, the shape design on the bent limit of ripple is to be convenient to product paving construction, reduces paving difficulty and increases work efficiency, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.4, for solving the bed die supercharging of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, conciliate nip territory, be embodied in decompression and degree of boost ± 30%; 5, the side plate step surface arranging for meeting the adobe demoulding and production technology needs in compacting; 6, for meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting, require selected specific alloy material etc.
Accompanying drawing explanation
Fig. 1 is bed die core schematic diagram of the present invention
Fig. 2 is face mould core schematic diagram of the present invention
Fig. 3 A, Fig. 3 B, Fig. 3 C, Fig. 3 D are respectively several form schematic diagrames of the bent limit ecosystem emulation furring tile of ripple
Fig. 4 is A-A profile in Fig. 3 A of the present invention
Fig. 5 is the bent limit ecosystem emulation furring tile of ripple die assembly floor map
Fig. 6 is the bent limit ecosystem emulation furring tile of ripple die assembly generalized section
Fig. 7 is the bent limit ecosystem emulation furring tile of ripple die assembly perspective diagram
Wherein: bed die core 10, pressurizing area 11, reduced pressure zone 12, face mould core 20, inner concavity region 21, die cavity side plate 30, cavity 31, a step surface 32, square curve limit structure 40, the step 50 that emulation furring tile is corresponding.
The specific embodiment
Below in conjunction with accompanying drawing 1-7, the present invention is described in detail, and the technical scheme in the embodiment of the present invention is clearly and completely described, and obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
The invention provides a kind of square corrugated limit ecosystem emulation furring tile and make mould; Mainly solve wall brick and the more important thing is that straight flange right-angle design paving construction difficulty is larger, the wall brick after paving is the easy insecure and problem that comes off also; As shown in the figure: implement in the following manner: comprise bed die core 10, face mould core 20 and die cavity side plate 30; In face mould core 20 with inner concavity region 21; Its improvement is: described bed die core 10 and face mould core 20 outsides have more than one square curve limit structure 40; Described die cavity side plate 30 middle parts are the cavity 31 matching with bed die core 10, square curve limit structure 40 that face mould core 20 is corresponding; Square curve limit shape design constructability reduces paving difficulty, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.
Described square corrugated limit ecosystem emulation furring tile is made mould, in the structure of the square corrugated bent limit of bed die core 10, is divided into pressurizing area 11 and reduced pressure zone 12.For solving the bed die supercharging of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, conciliate nip territory, be embodied in decompression degree in 30% left and right.
The bent limit ecosystem emulation furring tile of described ripple is made mould, the bent limit of the ripple structure 40 on described bed die core 10 and face mould core 20 outsides; The bent limit of its ripple shape is from one to a plurality of, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm.For meeting the integrality of ceramic tile surface pattern, paving use after the continuity of pattern and the bent limit shape (square-wave form is to a plurality of, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm) of ripple that designs.
Square corrugated bent limit shape design constructability reduces paving difficulty, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.
The bent limit ecosystem emulation furring tile of described ripple is made mould, and described die cavity side plate 30 middle parts are the cavity side plate mating with bed die core, face mould core a step surface 32.Its objective is the side plate step surface arranging for meeting the adobe demoulding and production technology needs in compacting.
Square corrugated limit of the present invention male and fomale(M&F) ceramic tile is made mould, and bed die core 10, face mould core 20 and die cavity side plate 30 are made for alloy material.
Described square corrugated limit ecosystem emulation furring tile is made mould and is carried out in the following manner work; Which has been simplified operation sequence, coordinates above-mentioned mould construction, and efficiency is higher;
A1, face mould are statically placed in die cavity start bit, and bed die is still in die cavity top;
A2, filling base substrate powder, strike off;
A3, bed die are depressed and are entered die cavity, and pressure balance is to setting size;
A4, bed die move upward, and rise to die cavity top;
A5, the adobe of face mould jack-up are to die cavity upper edge hole, and distributing device is released adobe;
A6, face mould are got back to start bit, enter next pressed compact program.
The bent limit ecosystem emulation furring tile of ripple of the present invention is made mould, has:
1, the design of ecosystem emulation face is to meet the application of the building decoration material of ecosystem on ceramic tile, and all ecosystem shapes such as stone, bamboo wood, flowers and plants, animal are transferred on ceramic tile surface.
2, for meeting the integrality of ceramic tile surface pattern, paving use after the continuity of pattern and the bent limit of the ripple shape (the bent limit of ripple shape is to a plurality of, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm) that designs.
3, the bent limit of ripple shape design constructability reduces paving difficulty, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.
4, for solving the bed die supercharging of the ceramic tile blank cracking that base substrate unequal power distribution occurs in compacting and sintering procedure and deformation defect design, conciliate nip territory, be embodied in decompression degree in 30% left and right;
5, the side plate step surface arranging for meeting the adobe demoulding and production technology needs in compacting;
6, for meeting larger pressure and the wearability that die cavity side plate bears in adobe compacting, require selected specific alloy material etc.
Above-mentioned explanation to the disclosed embodiments, the product that makes professional and technical personnel in the field can realize or use mould of the present invention and this mould to produce.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (6)
1. the bent limit ecosystem emulation furring tile of ripple is made mould; Comprise bed die core (10), face mould core (20) and die cavity side plate (30); In face mould core (20) with inner concavity region (21); It is characterized in that: described bed die core (10) and face mould core (20) side have the bent limit structure (40) of more than one ripple; Described die cavity side plate (30) middle part is the cavity (31) matching with bed die core (10), ripple song limit structure (40) that face mould core (20) is corresponding; The bent limit of ripple shape design constructability reduces paving difficulty increases work efficiency, and the staggered interlock in ripple limit also allows wall brick more firmly prevent from coming off.
2. the bent limit ecosystem emulation furring tile of ripple is made mould according to claim 1, it is characterized in that: in the structure of the bent limit of bed die core (10) ripple, be divided into pressurizing area (11) and reduced pressure zone (12).
3. square corrugated bent limit ecosystem emulation furring tile is made mould according to claim 1, it is characterized in that: the bent limit structure (40) of ripple on described bed die core (10) and face mould core (20) side; The bent limit of its ripple shape is from one to a plurality of, and wavelength is from 1mm to 600mm, and wave amplitude is from 1mm to 300mm, and waveform has been contained the combination of square wave, sine wave, triangular wave, various ripples or other irregular waveform etc.; Die size is contained 800 * 800 following specifications.
4. the bent limit ecosystem emulation furring tile of ripple is made mould according to claim 1, it is characterized in that: described die cavity side plate (30) middle part is the cavity side plate mating with bed die core, face mould core a step surface (32).
5. the bent limit ecosystem emulation furring tile of ripple is made mould according to claim 1, it is characterized in that: bed die core (10), face mould core (20) and die cavity side plate (30) are made for alloy material.
6. the using method that described in claim 1, the bent limit ecosystem emulation furring tile of ripple is made mould, is characterized in that: carry out in the following manner work;
A1, face mould are statically placed in die cavity start bit, and bed die is still in die cavity top;
A2, filling base substrate powder, strike off;
A3, bed die are depressed and are entered die cavity, and pressure balance is to setting size;
A4, bed die move upward, and rise to die cavity top;
A5, the adobe of face mould jack-up are to die cavity upper edge hole, and distributing device is released adobe;
A6, face mould are got back to start bit, enter next pressed compact program.
Priority Applications (1)
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CN201410444887.3A CN104191500A (en) | 2014-09-03 | 2014-09-03 | Corrugated curved-edge natural simulation facing tile manufacturing die |
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CN201410444887.3A CN104191500A (en) | 2014-09-03 | 2014-09-03 | Corrugated curved-edge natural simulation facing tile manufacturing die |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109760184A (en) * | 2019-03-05 | 2019-05-17 | 安徽科达洁能新材料有限公司 | A kind of graphite crucible hydro-forming dress crucible system and technique |
CN110815506A (en) * | 2019-11-19 | 2020-02-21 | 李猛 | Die equipment for batch production of PC (polycarbonate) components and production method of PC components |
CN111438799A (en) * | 2020-05-13 | 2020-07-24 | 佛山市星力环保设备有限公司 | Anti-drop ceramic tile shape shrink mould and anti-drop ceramic tile |
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US20060244181A1 (en) * | 2005-03-30 | 2006-11-02 | Godelmann Jun Bernhard | Method and mold for manufacturing ground slabs made of cement-bonded material or concrete |
CN200939658Y (en) * | 2006-08-23 | 2007-08-29 | 孙允刚 | Energy saving die for producing ceramic outer wall bricks |
CN201064924Y (en) * | 2007-07-13 | 2008-05-28 | 周文鹏 | Die for pressing ceramic tile |
CN103934886A (en) * | 2014-05-12 | 2014-07-23 | 四川省明珠陶瓷有限公司 | Corrugated-edge concave-convex-face ceramic tile manufacturing mold |
CN204278188U (en) * | 2014-09-03 | 2015-04-22 | 四川省明珠陶瓷有限公司 | Ripple bent limit ecosystem emulation furring tile makes mould |
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2014
- 2014-09-03 CN CN201410444887.3A patent/CN104191500A/en active Pending
Patent Citations (6)
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CN2281885Y (en) * | 1996-12-13 | 1998-05-20 | 冯季强 | Ceramic tile mould assembly |
US20060244181A1 (en) * | 2005-03-30 | 2006-11-02 | Godelmann Jun Bernhard | Method and mold for manufacturing ground slabs made of cement-bonded material or concrete |
CN200939658Y (en) * | 2006-08-23 | 2007-08-29 | 孙允刚 | Energy saving die for producing ceramic outer wall bricks |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109760184A (en) * | 2019-03-05 | 2019-05-17 | 安徽科达洁能新材料有限公司 | A kind of graphite crucible hydro-forming dress crucible system and technique |
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CN110815506A (en) * | 2019-11-19 | 2020-02-21 | 李猛 | Die equipment for batch production of PC (polycarbonate) components and production method of PC components |
CN111438799A (en) * | 2020-05-13 | 2020-07-24 | 佛山市星力环保设备有限公司 | Anti-drop ceramic tile shape shrink mould and anti-drop ceramic tile |
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Application publication date: 20141210 |