Hydraulic forming crucible loading system and process for graphite crucible
Technical Field
The invention relates to the technical field of graphite processing, in particular to a hydraulic forming crucible-mounting system and process for a graphite crucible.
Background
The crucible charging is an important process before the coke powder enters the graphitization furnace for graphitization, enterprises hope that the crucible charging amount is as high as possible in order to reduce the production cost and improve the production benefit, and the most main cost in the graphitization process is as follows: the electricity cost and the crucible cost are low, and the labor cost is low. The volume of the graphitization furnace is fixed, the volume of the graphite crucible is fixed, and the electricity consumption change amplitude in the primary graphitization process is not large; the graphite crucible has a short service life, and is usually 5 to 7 times. Under the condition of small production investment variation range, the improvement of the charging quantity is the key for reducing the unit production cost. The existing crucible loading technology is generally to manually load the crucible, a shovel is used for shoveling coke powder in a ton bag into the crucible, in order to increase the loading amount, a plastic rod is adopted to tamper the powder for many times in the loading process, the improvement range of the technology on the loading amount is not large, the bulk density is generally improved by 6% -10%, the manual loading environment is poor, the human health of workers is affected, and the efficiency of the man-made crucible is lower.
Disclosure of Invention
1. Technical problem to be solved by the invention
Aiming at the defects and shortcomings in the prior art, the invention provides a hydraulic forming crucible mounting system and process for a graphite crucible, which effectively realize automation, realize no dust leakage in the whole process, are clean and environment-friendly, greatly improve the crucible mounting efficiency and the crucible mounting quantity, and greatly reduce the cost of unit products.
2. Technical proposal
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
the invention relates to a hydraulic forming crucible mounting system for a graphite crucible, which comprises a raw material bin, wherein the output end of the raw material bin is connected with a vacuum feeding machine, the output end of the vacuum feeding machine is provided with a collecting bin, the bottom of the collecting bin is provided with a screw conveyor, the output end of the screw conveyor is provided with a metering bin, the bottom of the metering bin is provided with a hydraulic forming machine, a steel die is arranged in the hydraulic forming machine, one side of the steel die is provided with a steel die pushing machine, and the other side of the steel die is provided with a stripper;
the side of stripper be provided with the travelling car, the upper surface of travelling car carries on the tray, the bottom of travelling car is provided with the dolly track, the outside interval of travelling car is provided with real crucible ejector pad machine and No. two empty crucible ejector pad machines, the front end of travelling car be provided with flat conveyor, the upper surface of flat conveyor carries on empty crucible, the front end of empty crucible is provided with empty crucible ejector pad machine No. one, the orbital tail end of dolly be provided with the cross upset machine, the side of cross upset machine is provided with real crucible conveyer, the upper portion of real crucible conveyer be provided with No. two real crucible ejector pad machines, the lower part of real crucible conveyer is provided with the tray ejector pad machine.
Further, the vacuum feeder constitute by vacuum tank and material loading draught fan, the externally mounted of vacuum tank has the material loading draught fan, the input and the former feed bin intercommunication of vacuum tank, the output and the collection storehouse of vacuum tank are connected.
Further, a dust collection fan is arranged at the upper end of the collection bin, and the output end of the metering bin extends to the upper end of the steel die.
Further, the cross section of the empty crucible is circular or rectangular, a workbench is arranged in the middle of the stripper, a crucible clamping mechanism is arranged at the top of the stripper, and the stripper adopts a lower cylinder upward movement stripping mode.
A hydraulic forming crucible-mounting process for a graphite crucible comprises the following steps:
step one: in the powder conveying process, coke powder is arranged in a raw material bin, the raw material bin, a vacuum tank and a collecting bin are sequentially connected, a feeding induced draft fan is started to introduce the coke powder into the vacuum tank, and then the coke powder is conveyed into the collecting bin;
step two: the weighing and blanking process starts a screw conveyor, the coke powder in the collecting bin is conveyed to a metering bin through the screw conveyor, and the metering bin lowers the powder into a steel die on a workbench of a hydraulic forming machine;
step three: the empty crucible conveying process is characterized in that an empty crucible is inverted on the upper surface of a flat conveyor, a first empty crucible pushing machine pushes the empty crucible to a tray on the surface of a movable trolley, the movable trolley carries one side of an empty crucible displacement stripper, and a second empty crucible pushing machine pushes the empty crucible to the inner side of the stripper;
step four: the compression molding and demolding process is that a hydraulic molding machine is started to press and mold powder in a steel mold, after molding, pressurization is stopped, a steel mold pushing machine pushes the steel mold filled with compacted coke powder into the inner side of the demolding machine, the demolding machine performs demolding from bottom to top aiming at the steel mold, and the compacted material in the steel mold is demolded into an empty crucible, wherein the full-load empty crucible is a real crucible;
step five: according to the crucible conveying process, a second empty crucible pushing block machine pulls a crucible back to a tray on the surface of a movable trolley, the movable trolley moves to one side of a cross turnover machine, a first crucible pushing block machine pushes the crucible to a workbench surface on one side of the cross turnover machine, the cross turnover machine turns the crucible 180 degrees, the second empty crucible pushing block machine pushes the crucible to the upper surface of a crucible conveyor, and the tray pushing block machine pushes the tray back to the upper end of the movable trolley.
Further, according to step three, the empty crucible pushing machine is used for pushing the empty crucible to the inner side working table surface of the stripper, the stripper clamps the empty crucible through the crucible clamping mechanism and is arranged at the upper end of the steel die, and the port of the empty crucible is aligned with the upper end face of the steel die.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
the invention is composed of five parts of powder conveying, weighing and discharging, empty crucible conveying, profiling and demoulding, and real crucible conveying, the system changes the traditional manual charging mode, no dust leakage exists in the whole process, the workshop environment is greatly improved, the crucible charging efficiency is greatly improved, the crucible charging amount is obviously increased, the production cost of unit products is greatly reduced, and the system has great significance to enterprises.
Drawings
Fig. 1 is an overall construction diagram of the present invention.
In the figure: 1. a raw material bin; 2. a vacuum feeder; 3. a collecting bin; 4. a screw conveyor; 5. a metering bin; 6. a hydraulic forming machine; 7. and (3) steel mould; 8. a stripper; 9. a moving trolley; 10. a cross turnover machine; 11. a crucible conveyor; 12. a flat plate conveyor; 13. a trolley track; 14. an empty crucible; 15. a first empty crucible pushing block machine; 16. a second empty crucible pushing machine; 17. a steel die pusher; 18. a first crucible pushing block machine; 19. a second crucible pushing block machine; 20. a tray pusher; 21. a vacuum tank; 22. a feeding induced draft fan; 23. a dust collection fan; 24. and a tray.
Detailed Description
The invention is further described below with reference to the accompanying drawings and examples:
example 1
As can be seen from fig. 1, a hydraulic forming crucible mounting system for graphite crucible of this embodiment, including former feed bin 1, the output of former feed bin 1 is connected with vacuum feeder 2, vacuum feeder 2 comprises vacuum tank 21 and material loading draught fan 22, the externally mounted of vacuum tank 21 has material loading draught fan 22, the input of vacuum tank 21 communicates with former feed bin 1, the output of vacuum tank 21 is connected with collection bin 3, collection bin 3 is installed to the output of vacuum feeder 2, dust collecting fan 23 is installed to the upper end of collection bin 3, be used for the dust absorption, the output of measurement bin 5 extends to steel mould 7 upper end, the bottom of collection bin 3 is provided with screw conveyer 4, the output of screw conveyer 4 is provided with measurement bin 5, hydraulic forming machine 6 is installed to the bottom of measurement bin 5, internally mounted of hydraulic forming machine 6 has steel mould 7, one side of steel mould 7 is provided with steel mould pusher 17, the opposite side of steel mould 7 is provided with stripper 8, the middle part of stripper 8 is equipped with the workstation, the top of stripper 8 is equipped with clamping mechanism, stripper 8 adopts upward movement mode under the stripper 8.
The side of stripper 8 is provided with travelling car 9, the upper surface of travelling car 9 carries on tray 24, tray 24 can be separated with travelling car 9, travelling car 9's bottom is provided with trolley track 13, travelling car 9's outside interval is provided with real crucible pusher 18 and No. two empty crucible pusher 16, travelling car 9's front end is provided with flat conveyor 12, flat conveyor 12 can be the cylinder conveyer, also can be the link joint conveyer, flat conveyor 12's upper surface carries empty crucible 14, empty crucible 14 cross section is ring-shaped or rectangle, empty crucible 14's front end is provided with empty crucible pusher 15, trolley track 13's tail end is provided with cross tilter 10, cross tilter 10's side is provided with real crucible conveyer 11, real crucible conveyer 11's upper portion is provided with real crucible pusher 19, real crucible conveyer 11's lower part is provided with tray pusher 20.
A hydraulic forming crucible-mounting process for a graphite crucible comprises the following steps:
step one: in the powder conveying process, coke powder is arranged in a raw material bin 1, the raw material bin 1, a vacuum tank 21 and a collecting bin 3 are sequentially connected, a feeding induced draft fan 22 is started to introduce the coke powder into the vacuum tank 21, and then the coke powder is conveyed into the collecting bin 3;
step two: the weighing and blanking process starts a screw conveyor 4, coke powder in a collecting bin 3 is conveyed into a metering bin 5 through the screw conveyor 4, and the metering bin 5 drops the powder into a steel mould 7 on a workbench of a hydraulic forming machine 6;
step three: in the empty crucible 14 conveying process, the empty crucible 14 is inverted on the upper surface of the flat conveyor 12, a first empty crucible pusher 15 pushes the empty crucible 14 onto a tray 24 on the surface of the mobile trolley 9, the mobile trolley 9 carries the empty crucible 14 to displace one side of the stripper 8, a second empty crucible pusher 16 pushes the empty crucible 14 onto a workbench surface on the inner side of the stripper 8, the stripper 8 clamps the empty crucible 14 through a crucible clamping mechanism and is placed at the upper end of the steel die 7, and the port of the empty crucible 14 is aligned with the upper end of the steel die 7;
step four: the compression molding and demolding process is that a hydraulic molding machine 6 is started to press and mold powder in a steel mold 7, after molding, pressurization is stopped, a steel mold pushing machine 17 pushes the steel mold 7 filled with compacted coke powder into the inner side of a demolding machine 8, the demolding machine 8 performs demolding from bottom to top on the steel mold 7, the material in the steel mold 7 is demolded into an empty crucible 14, and the full-load empty crucible 14 is a real crucible;
step five: in the crucible conveying process, a second empty crucible pusher 16 pulls the crucible back to a tray 24 on the surface of the movable trolley 9, the movable trolley 9 moves to one side of the cross turnover machine 10, a first crucible pusher 18 pushes the crucible to a workbench on one side of the cross turnover machine 10, the cross turnover machine 10 turns the crucible 180 degrees, a second crucible pusher 19 pushes the crucible to the upper surface of the crucible conveyor 11, and a tray pusher 20 pushes the tray 24 back to the upper end of the movable trolley 9.
The invention is composed of five parts of powder conveying, weighing and discharging, empty crucible 14 conveying, profiling and demoulding, and real crucible conveying, the system changes the traditional manual charging mode, no dust leakage exists in the whole process, the workshop environment is greatly improved, the crucible loading efficiency is greatly improved, the crucible loading quantity is obviously increased, the production cost of unit products is greatly reduced, and the system has great significance to enterprises.
The invention and its embodiments have been described above by way of illustration and not limitation, and the invention is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, the structural mode and the embodiments similar to the technical scheme are not creatively designed without departing from the gist of the present invention.