CN112497991A - Preparation method of cement decorative column with three-dimensional appearance - Google Patents

Preparation method of cement decorative column with three-dimensional appearance Download PDF

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Publication number
CN112497991A
CN112497991A CN202011300305.6A CN202011300305A CN112497991A CN 112497991 A CN112497991 A CN 112497991A CN 202011300305 A CN202011300305 A CN 202011300305A CN 112497991 A CN112497991 A CN 112497991A
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CN
China
Prior art keywords
cement
soft
board
decorative column
dimensional appearance
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Pending
Application number
CN202011300305.6A
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Chinese (zh)
Inventor
朱洪波
韩亚倩
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Tongji University
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Tongji University
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Priority to CN202011300305.6A priority Critical patent/CN112497991A/en
Publication of CN112497991A publication Critical patent/CN112497991A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44BMACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B3/00Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to a preparation method of a cement decorative column with a three-dimensional appearance, and belongs to the field of buildings. The preparation steps are as follows: carving a three-dimensional pattern on a hard plate by a numerical control carving machine, and pouring soft mold daub on the three-dimensional pattern to obtain a soft forming inner mold; and unfolding the soft forming inner die, closing and fixing the hard outer die and the soft forming inner die to form a cavity, pouring cement mortar or concrete in the cavity, and removing the die after the cement mortar or concrete is hardened to obtain the cement decorative column with the three-dimensional appearance. The preparation method of the cement decorative column with the three-dimensional appearance, which is disclosed by the invention, is simple to operate, low in cost and high in fineness, so that the added value and the artistic expression of the cement decorative column are obviously increased, the production efficiency of the cement decorative column is improved, and the cement decorative column has strong market competitiveness.

Description

Preparation method of cement decorative column with three-dimensional appearance
Technical Field
The invention relates to the field of buildings, in particular to a preparation method of a cement decorative column with a three-dimensional appearance.
Background
The cement-based decorative material is formed by one-time pouring, and the natural texture and the well-designed surface pattern of the cement are taken as the expression form of the decorative surface, so that the cement-based material can exert the structural attribute and the artistic attribute of the cement-based material. The concrete is also called as concrete, and is taken from the idea of artificial stone, the concrete not only can be structurally as hard as natural stone, but also can have the texture of the natural stone through the later-stage artistic design so as to achieve the purposes of environmental protection and reduction of exploitation, and the cement-based decorative material has low price, so that the concrete can meet the material living needs of more people.
With the progress of society and the development of civilization, the requirement of people on artistry is higher and higher, but the expression form of the existing cement-based decorative material is single, the artistic expression is insufficient, artware which can be compared with natural materials is rare, and the individualized requirement of people cannot be met. The traditional cement-based decorative material with the three-dimensional patterns has high preparation cost mainly because the template manufacturing process is complex, time-consuming and labor-consuming, and generally cannot present a fine artistic form, so that the added value of the product is not high.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a method for manufacturing a cement decorative column having a three-dimensional appearance.
The invention provides a preparation method of a cement decorative column with a three-dimensional appearance, which is characterized by comprising the following preparation steps: step 1, engraving a three-dimensional pattern on a hard plate by using a numerical control engraving machine to form a pattern to be formed; step 2, pouring the soft mold plaster on the hard plate carved with the three-dimensional pattern to prepare a soft forming inner mold; step 3, adhering the soft forming inner die to the inner side of the hard outer die; step 4, closing and fixing the soft inner mold and the hard outer mold, forming a cavity between the soft inner mold and the hard outer mold, and pouring cement mortar or concrete into the cavity; and 5, after the cement mortar or concrete is hardened, removing the soft forming inner mold and the hard outer mold to obtain the cement decorative column with the three-dimensional appearance.
The preparation method of the cement decorative column with the three-dimensional appearance, provided by the invention, also has the following characteristics: the three-dimensional pattern carved by the numerical control carving machine is drawn by JDPaint5.50 drawing software and then converted into an NC code which can be identified by the numerical control carving machine.
The preparation method of the cement decorative column with the three-dimensional appearance, provided by the invention, also has the following characteristics: wherein, the hard board material is any one of a wood board, a plastic board, a gypsum board, a glass board, a ceramic board, a cement board or a steel board.
The preparation method of the cement decorative column with the three-dimensional appearance, provided by the invention, also has the following characteristics: wherein, the soft mould daub is made of mould silicon rubber materials or fatlute materials added with fibers or fiber nets.
The preparation method of the cement decorative column with the three-dimensional appearance, provided by the invention, also has the following characteristics: wherein, the hard outer mould is made of any one of wood boards, plastic boards, steel plates, PVC pipes or composite boards.
The preparation method of the cement decorative column with the three-dimensional appearance, provided by the invention, also has the following characteristics: wherein, the shape of the hard outer die is any one of a cylinder, a square column or an elliptic column.
Action and Effect of the invention
According to the preparation method of the cement decorative column with the three-dimensional appearance, the preparation steps are as follows: carving a three-dimensional pattern on a hard plate by a numerical control carving machine, and pouring soft mold daub on the three-dimensional pattern to obtain a soft forming inner mold; and unfolding the soft forming inner die, closing and fixing the hard outer die and the soft forming inner die to form a cavity, pouring cement mortar or concrete in the cavity, and removing the die after the cement mortar or concrete is hardened to obtain the cement decorative column with the three-dimensional appearance. The preparation method of the cement decorative column with the three-dimensional appearance, which is disclosed by the invention, is simple to operate, low in cost and high in fineness, so that the added value and the artistic expression of the cement decorative column are obviously increased, the production efficiency of the cement decorative column is improved, and the cement decorative column has strong market competitiveness.
Drawings
Fig. 1 is a schematic structural view of an engraver used in an embodiment of the present invention;
FIG. 2 is an operational view of casting a soft mold on a hard solid pattern according to an embodiment of the present invention;
FIG. 3 is a schematic view of a rigid outer mold in an embodiment of the invention;
FIG. 4 is a schematic view showing the operation of adhering the flexible mold to the inner wall of the outer mold in the embodiment of the present invention; and
fig. 5 is a schematic view illustrating the operation of closing and fixing the soft inner mold and the hard outer mold according to the embodiment of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is specifically described below by combining the embodiment and the attached drawings.
< example >
The equipment and the die materials used in the preparation method of the three-dimensional appearance cement decorative column provided by the invention comprise: the device comprises a numerical control engraving machine 1, a hard engraving plate 2, a soft inner mold manufacturing material 3, a soft forming inner mold 4 and a hard outer mold 5.
Fig. 1 is a schematic structural view of an engraver used in an embodiment of the present invention.
As shown in fig. 1, the numerical control engraving machine 1 is a small-sized numerical control engraving machine, and includes a display screen, an engraving machine control interface, a frame for placing tools, and a machine tool for placing a hard engraving plate 2. The method comprises the steps of placing a hard engraving plate 2 on a machine tool of the engraving machine, drawing a 'dragon' pattern by using JDPaint5.50 drawing software, and converting the 'dragon' pattern into an NC code which can be recognized by a small numerical control engraving machine 1, so that a cutter of the engraving machine engraves the 'dragon' pattern on the hard engraving plate 2.
The hard carving board 2 is a cuboid and is a gypsum board, and holes are uniformly formed in the whole upper surface of the hard carving board 2 and used for filling the soft inner die manufacturing material 3. In the present embodiment, the hard engraved plate 2 is a gypsum board, and in other embodiments, the hard engraved plate 2 may be any one of a wood plate, a plastic plate, a cement plate, a glass plate, a ceramic plate, and a steel plate.
Fig. 2 is an operation view of casting a soft mold on a hard solid pattern according to an embodiment of the present invention.
As shown in fig. 2, the soft inner mold manufacturing material 3 is mold silica gel, and can be poured on the hard engraving plate 2 engraved with a dragon-shaped pattern, so as to obtain the soft forming inner mold 4.
The soft inner mold 4 is cylindrical, and the soft inner mold manufacturing material 3 is removed to obtain the soft inner mold 4. In this embodiment, the soft molding inner mold 4 can be expanded along one generatrix, and closed and fixed together with the hard outer mold 5 after the same expansion. In other embodiments, the soft inner mold 4 may be a putty material with fibers or a fiber net added thereto.
Fig. 3 is a schematic view of a rigid outer mold in an embodiment of the invention.
As shown in fig. 3, the hard outer mold 5 has a cylindrical shape, and is expanded along one generatrix of the hard outer mold 5 to wrap the soft inner mold 4 in the hard outer mold 5. Closing and fixing the soft forming inner mold 4 and the hard outer mold 5, forming a cavity between the hard outer mold 5 and the soft forming inner mold 4, injecting cement mortar into the cavity, and removing the soft forming inner mold 4 and the hard outer mold 5 after the cement mortar is hardened to obtain the cement decorative column with the three-dimensional appearance. In this embodiment, the hard outer mold 5 is a PVC pipe, and in other embodiments, the hard outer mold 5 may be any one of a wood board, a plastic board, a steel board, or a composite board.
Fig. 4 is a schematic view showing an operation of adhering the flexible mold to the inner wall of the outer mold in the embodiment of the present invention. Fig. 5 is a schematic view illustrating the operation of closing and fixing the soft inner mold and the hard outer mold according to the embodiment of the present invention.
As shown in fig. 4-5, the preparation method of the cement decorative column with three-dimensional appearance provided by the invention comprises the following steps:
step 1, dividing the dragon pattern into a left part and a right part, respectively drawing the dragon pattern by using JDPaint5.50 drawing software, converting the dragon pattern into an NC code which can be identified by the small-sized numerical control engraving machine 1, and controlling the small-sized numerical control engraving machine 1 to engrave a dragon three-dimensional modeling plate on a gypsum board 2;
step 2, coating a brightener on the surface of the dragon three-dimensional modeling plate to facilitate demolding, then mixing the mold silica gel 3, pouring the mold silica gel on the dragon modeling plate, taking the mold silica gel 3 off the dragon modeling plate after the mold silica gel 3 is solidified, trimming, and removing burrs and redundant parts to obtain a soft forming inner mold 4;
step 3, adhering the soft forming inner die 4 on the inner wall of the PVC pipe 5, and filling and leveling the seam gap of the soft forming inner die 4 by gypsum slurry;
step 4, closing and fixing the soft forming inner mold 4 and the hard outer mold 5, forming a cavity between the soft forming inner mold 4 and the hard outer mold 5, pouring cement mortar into the cavity, and maintaining for 24 hours;
and 5, after the cement mortar is hardened, removing the soft forming inner mold 4 and the hard outer mold 5 to obtain the cement decorative column with the three-dimensional appearance.
In this embodiment, after the cement decorative column with a three-dimensional appearance is completed, the back bottoms of the dragon body and the cement column can be painted or sandblasted at a later stage, so that the dragon column decorative body matched with the three-dimensional and color is obtained.
Effects and effects of the embodiments
According to the preparation method of the cement decorative column with the three-dimensional appearance, the preparation steps are as follows: carving a three-dimensional pattern on a hard plate by a numerical control carving machine, and pouring soft mold daub on the three-dimensional pattern to obtain a soft forming inner mold; and unfolding the soft forming inner die, closing and fixing the hard outer die and the soft forming inner die to form a cavity, pouring cement mortar or concrete in the cavity, and removing the die after the cement mortar or concrete is hardened to obtain the cement decorative column with the three-dimensional appearance. The preparation method of the three-dimensional appearance cement decorative column related to the embodiment has the advantages of being simple in operation, low in cost and high in fineness, so that the added value and the artistic expression of the cement decorative column are obviously increased, the production efficiency of the cement decorative column is improved, and the method has strong market competitiveness.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.

Claims (6)

1. The preparation method of the cement decorative column with the three-dimensional appearance is characterized by comprising the following preparation steps:
step 1, engraving a three-dimensional pattern on a hard plate by using a numerical control engraving machine to form a pattern to be formed;
step 2, pouring the soft mold plaster on the hard board carved with the three-dimensional pattern to manufacture a soft forming inner mold;
step 3, adhering the soft forming inner die to the inner side of the hard outer die;
step 4, closing and fixing the soft inner mold and the hard outer mold, forming a cavity between the soft inner mold and the hard outer mold, and pouring cement mortar or concrete into the cavity;
and 5, after the cement mortar or the concrete is hardened, removing the soft forming inner mold and the hard outer mold to obtain the cement decorative column with the three-dimensional appearance.
2. The method for preparing the cement decorative column with the three-dimensional appearance according to claim 1, which is characterized in that:
the three-dimensional pattern carved by the numerical control carving machine is drawn by JDPaint5.50 drawing software and then converted into an NC code which can be identified by the numerical control carving machine.
3. The method for preparing the cement decorative column with the three-dimensional appearance according to claim 1, which is characterized in that:
wherein, the hard board material is any one of a wood board, a plastic board, a gypsum board, a glass board, a ceramic board, a cement board or a steel board.
4. The method for preparing the cement decorative column with the three-dimensional appearance according to claim 1, which is characterized in that:
wherein the soft mould daub is made of mould silicone rubber materials or fatlute materials added with fibers or fiber nets.
5. The method for preparing the cement decorative column with the three-dimensional appearance according to claim 1, which is characterized in that:
the hard outer die is made of any one of a wood board, a plastic board, a steel plate, a PVC pipe or a composite board.
6. The method for preparing the cement decorative column with the three-dimensional appearance according to claim 5, is characterized in that:
wherein, the shape of the hard outer die is any one of a cylinder, a square column or an elliptic column.
CN202011300305.6A 2020-11-19 2020-11-19 Preparation method of cement decorative column with three-dimensional appearance Pending CN112497991A (en)

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Application Number Priority Date Filing Date Title
CN202011300305.6A CN112497991A (en) 2020-11-19 2020-11-19 Preparation method of cement decorative column with three-dimensional appearance

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Application Number Priority Date Filing Date Title
CN202011300305.6A CN112497991A (en) 2020-11-19 2020-11-19 Preparation method of cement decorative column with three-dimensional appearance

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Publication Number Publication Date
CN112497991A true CN112497991A (en) 2021-03-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114193591A (en) * 2021-12-15 2022-03-18 上海浦东路桥(集团)有限公司 Mold for making patterns on surface of prefabricated part and assembling method thereof
CN114211591A (en) * 2021-12-13 2022-03-22 广东海洋大学 Method for manufacturing hollow porous insect model

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2239880Y (en) * 1995-12-15 1996-11-13 孙长松 Soft, hard compound die
CN102806876A (en) * 2012-07-18 2012-12-05 宁波敏实汽车零部件技术研发有限公司 Car roof decoration sealing strip and manufacture method thereof
ES2538187A1 (en) * 2013-12-16 2015-06-17 Artesanias Jiman, S.L. Manufacturing process of coating panels and panel obtained (Machine-translation by Google Translate, not legally binding)
CN107775776A (en) * 2017-10-10 2018-03-09 德清红朝岗石科技有限公司 Imitative in a kind of ancient building covers lotus baluster column and its manufacture craft
CN110843398A (en) * 2019-10-21 2020-02-28 成都宏基建材股份有限公司 Method for manufacturing artistic decorative light-transmitting concrete product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2239880Y (en) * 1995-12-15 1996-11-13 孙长松 Soft, hard compound die
CN102806876A (en) * 2012-07-18 2012-12-05 宁波敏实汽车零部件技术研发有限公司 Car roof decoration sealing strip and manufacture method thereof
ES2538187A1 (en) * 2013-12-16 2015-06-17 Artesanias Jiman, S.L. Manufacturing process of coating panels and panel obtained (Machine-translation by Google Translate, not legally binding)
CN107775776A (en) * 2017-10-10 2018-03-09 德清红朝岗石科技有限公司 Imitative in a kind of ancient building covers lotus baluster column and its manufacture craft
CN110843398A (en) * 2019-10-21 2020-02-28 成都宏基建材股份有限公司 Method for manufacturing artistic decorative light-transmitting concrete product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114211591A (en) * 2021-12-13 2022-03-22 广东海洋大学 Method for manufacturing hollow porous insect model
CN114193591A (en) * 2021-12-15 2022-03-18 上海浦东路桥(集团)有限公司 Mold for making patterns on surface of prefabricated part and assembling method thereof

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Application publication date: 20210316

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