CN214563091U

CN214563091U - Concave-convex molding surface forming mechanism for artificial stone bricks

Info

Publication number: CN214563091U
Application number: CN202120222482.0U
Authority: CN
Inventors: 刘天尧
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-01-27
Filing date: 2021-01-27
Publication date: 2021-11-02
Anticipated expiration: 2031-01-27

Abstract

The utility model discloses an unsmooth profile forming mechanism that makes of artificial stone brick, include: mold core, welt, framed, go up baffle, cushion, concave type board. The mold core is positioned in the mold frame, the lining plate is positioned between the mold frame and the mold core, and the lining plate is fixed on the inner surface of the mold frame. The upper partition plate, the cushion block and the concave plate are placed above the mold core and positioned in the mold frame, the upper partition plate is positioned at the top and is in contact with stone, the upper partition plate is made of soft materials, and the size and the shape of the upper partition plate are the same as those of the upper surface of the mold core. The shape, size and thickness of the cushion block are the same as those of the concave part of the molding surface, and the cushion block is positioned below the upper partition plate. The size and the shape of the concave plate are the same as those of the upper surface of the mold core, the upper surface of the concave plate is provided with a groove, the shape, the size and the depth of the groove are the same as those of the raised part of the molding surface, and the concave plate is positioned below the upper partition plate. The utility model discloses set up baffle, cushion, concave type board, can cooperate the unsmooth profile of making of press processing out the stone brick, saved manufacturing cost greatly.

Description

Concave-convex molding surface forming mechanism for artificial stone bricks

Technical Field

The utility model belongs to artificial stone brick processing field, concretely relates to unsmooth molding surface forming mechanism that makes of artificial stone brick.

Background

The artificial stone brick refers to artificial stone solid plane materials, artificial stone quartz stones, artificial stone granite and the like. The artificial stone is different in type and composition. The components mainly comprise resin, aluminum powder, pigment and curing agent. The artificial stone brick is a practical building material using high polymer, and the manufacturing process is a chemical material reaction process, which is a practical scientific material produced with the progress of human society scientific technology and is continuously improved. The artificial stone is mainly applied to the building decoration industry and is a novel environment-friendly composite material. Compared with traditional building materials such as stainless steel, ceramic and the like, the artificial stone has various functions, rich color and wider application range. The artificial stone has no toxicity, radioactivity, flame retardance, no oil adhesion, no dirt seepage, antibiosis, mildew resistance, wear resistance, impact resistance, easy maintenance, seamless splicing and changeable shape. The artificial stone brick is made up by using unsaturated polyester resin as adhesive, adding inorganic powder material of natural marble or calcite, dolomite, silica sand and glass powder, and proper quantity of fire-retardant and colour through the processes of mixing, porcelain casting, vibration compression and extrusion, etc. and forming and solidifying.

Compared with natural stone, the artificial stone brick has the advantages of bright color, high finish, uniform color, compression resistance, wear resistance, good toughness, compact structure, firmness, durability, light specific gravity, no water absorption, erosion and weathering resistance, small color difference, no fading, low radioactivity and the like.

The surface of the existing artificial stone brick with special purpose, such as an antique carved brick, a blind road brick and an artistic wall tile, has an uneven shape. The existing artificial stone brick needs to be molded by a mold core and a mold frame after being distributed, the upper surface of the mold core is generally processed in the industry so as to form a concave-convex molding surface, and the following problems exist in the mode:

1. different mold cores need to be configured for producing molding surfaces with different shapes, the cost of the mold core is high, and the disassembly of the mold core wastes time and labor;

2. the processing of the mold core is mainly realized in a milling mode, when the pattern is only a few sunken small patterns, a larger area needs to be milled on the mold core, and when the position of the pattern needs to be adjusted temporarily, the mold core needs to be processed again, so that the processing cost is higher;

3. the recessed position of the mold core is easy to adhere to the artificial stone and needs to be cleaned frequently.

SUMMERY OF THE UTILITY MODEL

The above-mentioned not enough to prior art exists, the utility model aims at providing an unsmooth profile forming mechanism that makes of artificial stone brick solves the unsmooth profile shaping that makes of artificial stone brick and mainly relies on the mold core, processing, the higher problem of assembly and disassembly cost that lead to.

In order to achieve the above object, the utility model provides an unsmooth profile forming mechanism that makes of artificial stone brick, include: mold core, lining plate, mold frame, upper partition plate, cushion block and concave plate,

the mould core is positioned in the mould frame, the lining plate is positioned between the mould frame and the mould core, the lining plate is fixed on the inner surface of the mould frame,

the upper partition plate, the cushion block and the concave plate are arranged above the mold core and positioned in the mold frame, the upper partition plate is positioned at the top and is in contact with stone, and the upper partition plate is made of soft materials and has the same size and shape as the upper surface of the mold core;

the shape, size and thickness of the cushion block are the same as those of the concave part of the molding surface, and the cushion plate is positioned below the upper partition plate;

the size and the shape of the concave plate are the same as those of the upper surface of the mold core, the upper surface of the concave plate is provided with a groove, the shape, the size and the depth of the groove are the same as those of the raised part of the molding surface, and the concave plate is positioned below the upper partition plate.

Furthermore, the lining plate is of a split structure and is formed by splicing a plurality of side plates with the same height.

Further, the upper separator material is at least one of: rubber, silica gel, polyurethane.

Further, the cushion block is adhered to the upper partition plate, and the concave plate is adhered to the cushion block.

Further, the cushion blocks are multiple and independent from each other.

Furthermore, the backing plate is located between the upper partition plate and the concave plate, and the concave plate is in surface contact with the upper surface of the mold core.

The utility model discloses a theory of operation:

in the prior art, concave-convex patterns are mainly processed on the upper surface of a mold core, and concave-convex molding surfaces of artificial stone bricks are processed. And the utility model discloses, make the baffle through materials such as soft silica gel, polyurethane, rubber, place cushion, the concave mould board of required flower type again in last baffle below, wherein the cushion is to the concave surface shaping of artificial stone brick, and concave mould board is to the convex surface shaping of artificial stone brick. When the press presses down, the cushion block and the concave plate form the surface of the artificial stone brick. If the artificial stone brick only needs a concave surface, only the cushion block needs to be put in, and if the artificial stone brick needs a convex surface, the concave plate is put in.

The mold core is made of metal materials, so that the size is large, the size requirement is high, and the processing cost is high. The manufacturing cost is saved by using the upper partition plate, the cushion block and the concave plate with several dollars, the mold cores are not required to be disassembled and assembled, and enterprises can produce artificial stone bricks with different concave-convex surface shapes by purchasing one set of mold core and mold frame, thereby greatly saving the enterprise cost.

The utility model has the advantages that:

1. the utility model discloses a concave-convex molding surface forming mechanism of artificial stone brick only needs to add baffle, cushion, concave template on traditional mold core, can cooperate the press to process out the concave-convex molding surface of stone brick, and the cost of going up baffle, cushion, concave template is comparatively cheap, and the position adjustment is convenient, has greatly saved manufacturing cost;

2. the upper partition plate, the cushion block and the concave plate are only required to be placed into the die frame in sequence, disassembly and assembly are not required, and the replacement speed is high;

3. the upper partition plate is made of soft materials such as a silica gel plate and the like, artificial stones are not adhered, and the demoulding is convenient.

Drawings

Fig. 1 is a schematic perspective view of the concave-convex molding surface forming mechanism for artificial stone bricks of the present invention;

FIG. 2 is a schematic sectional view of the concave-convex molding surface forming mechanism for artificial stone bricks of the present invention;

FIG. 3 is an enlarged schematic view of portion A of FIG. 2;

fig. 4 is a schematic view is placed to last baffle, cushion, concave type board of unsmooth molding surface forming mechanism that makes of artificial stone brick.

In the figure: 1. a mold frame; 2. a liner plate; 3. an upper partition plate; 4. a mold core; 5. cushion blocks; 6. a concave plate; 7. and (4) a groove.

Detailed Description

The following detailed description of the present invention will be made in conjunction with the accompanying drawings and specific embodiments.

As shown in figure 4, the forming mechanism for the concave-convex molding surface of the artificial stone brick comprises a mold core 4, a lining plate 2, a mold frame 1, an upper clapboard 3, a cushion block 5 and a concave plate 6,

as shown in fig. 1, the mold core 4 is positioned in the mold frame 1, the liner plate 2 is positioned between the mold frame 1 and the mold core 4, the liner plate 2 is fixed on the inner surface of the mold frame 1,

as shown in fig. 2 and 3, the upper partition plate 3, the cushion block 5 and the concave plate 6 are placed above the mold core 4 and in the mold frame 1, the upper partition plate 3 is positioned at the top and is in contact with stone, and the upper partition plate 3 is made of soft material and has the same size and shape as the upper surface of the mold core 4;

the shape, size and thickness of the cushion block 5 are the same as those of the concave part of the molding surface, and the cushion block is positioned below the upper partition plate 3;

the size and the shape of the concave plate 6 are the same as those of the upper surface of the mold core 4, the upper surface of the concave plate 6 is provided with a groove 7, the shape, the size and the depth of the groove 7 are the same as those of the convex part of the molding surface, and the concave plate 6 is positioned below the upper partition plate 3.

In practical application, the lining plate 2 is of a split structure and is formed by splicing a plurality of side plates with the same height.

In practical application, the material of the upper partition plate 3 is at least one of the following materials: rubber, silica gel, polyurethane.

In practical application, the cushion block 5 is adhered to the upper partition plate 3, and the concave plate 6 is adhered to the cushion block 5.

In practical application, the cushion block 5 is provided in a plurality and is independent from each other.

In practical application, the pad plate is positioned between the upper partition plate 3 and the concave plate 6, and the concave plate 6 is in surface contact with the upper surface of the mold core 4.

The utility model discloses a theory of operation:

in the prior art, concave-convex patterns are mainly processed on the upper surface of the mold core 4, and concave-convex molding surfaces of the artificial stone bricks are processed. And the utility model discloses, make baffle 3 through materials such as soft silica gel, polyurethane, rubber, place cushion 5, the concave type board 6 of required flower type again in last baffle 3 below, wherein cushion 5 is to the concave surface shaping of artificial stone brick, concave type board 6 is to the convex surface shaping of artificial stone brick. When the press presses down, the cushion block 5 and the concave plate 6 form the surface of the artificial stone brick. If the artificial stone brick only needs a concave surface, only the cushion block 5 needs to be put in, and if the artificial stone brick needs a convex surface, the concave plate 6 is put in.

The mold core 4 is made of metal material, and has large size and high size requirement, so that the processing cost is high. The manufacturing cost is saved by using the upper partition plate 3, the cushion block 5 and the concave plate 6 with a few yuan, the mold core 4 is not required to be disassembled and assembled, an enterprise only needs to purchase one set of mold core 4 and one set of mold frame 1, artificial stone bricks with different concave-convex surface shapes can be produced, and the enterprise cost is greatly saved.

In summary, the following steps: the utility model discloses only need add baffle, cushion, concave type board on traditional mold core, can cooperate the unsmooth profile of making of press processing out the stone brick, saved manufacturing cost greatly.

It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical concepts and features of the present invention, and the purpose of the present invention is to provide a person skilled in the art with the ability to understand the contents of the present invention and implement the same, and not to limit the scope of the present invention.

Claims

1. The utility model provides a concave-convex molding surface forming mechanism of artificial stone brick which characterized in that: comprises a mold core (4), a lining plate (2), a mold frame (1), an upper clapboard (3), a cushion block (5) and a concave plate (6),

the mold core (4) is positioned in the mold frame (1), the lining plate (2) is positioned between the mold frame (1) and the mold core (4), the lining plate (2) is fixed on the inner surface of the mold frame (1),

the upper partition plate (3), the cushion block (5) and the concave plate (6) are placed above the mold core (4) and are positioned in the mold frame (1), the upper partition plate (3) is positioned at the top and is in contact with stone, the upper partition plate (3) is made of soft materials, and the size and the shape of the upper partition plate are the same as those of the upper surface of the mold core (4);

the shape, size and thickness of the cushion block (5) are the same as those of the concave part of the molding surface, and the cushion plate is positioned below the upper partition plate (3);

concave mould board (6) size, shape are the same with mold core (4) upper surface, and concave mould board (6) upper surface is provided with recess (7), the shape, size, the degree of depth of recess (7) are the same with the protruding position of molding face, and concave mould board (6) are located baffle (3) below.

2. The concave-convex molding surface forming mechanism for artificial stone bricks according to claim 1, which is characterized in that: the lining plate (2) is of a split structure and is formed by splicing a plurality of side plates with the same height.

3. The concave-convex molding surface forming mechanism for artificial stone bricks according to claim 1, which is characterized in that: the upper partition plate (3) is made of at least one of the following materials: rubber, silica gel, polyurethane.

4. The concave-convex molding surface forming mechanism for artificial stone bricks according to claim 1 or 3, which is characterized in that: the cushion block (5) is adhered to the upper partition plate (3), and the concave plate (6) is adhered to the cushion block (5).

5. The concave-convex molding surface forming mechanism for artificial stone bricks according to claim 1, which is characterized in that: the cushion blocks (5) are multiple and independent from each other.

6. The concave-convex molding surface forming mechanism for artificial stone bricks according to claim 1 or 5, which is characterized in that: the backing plate is positioned between the upper partition plate (3) and the concave plate (6), and the concave plate (6) is in surface contact with the upper surface of the mold core (4).