CN1724277A - Mould structure of one-time pattern forming for producing building material pattern and it tech. method - Google Patents

Mould structure of one-time pattern forming for producing building material pattern and it tech. method Download PDF

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Publication number
CN1724277A
CN1724277A CN 200410050801 CN200410050801A CN1724277A CN 1724277 A CN1724277 A CN 1724277A CN 200410050801 CN200410050801 CN 200410050801 CN 200410050801 A CN200410050801 A CN 200410050801A CN 1724277 A CN1724277 A CN 1724277A
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pattern
case body
main case
colorant
district
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杨德宁
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Abstract

A mould structure for producing the building materials (ceramic material, glass, artificial slab, etc) with color pattern on them is composed of the lattice mould frame with 3-1000 color checks of at least two colors and a drawing plate able to close the bottom of said lattice mould frame or make the color materials in the checks fall down when it is pulled out.

Description

A kind of pattern forming mould structure and process of producing the building materials pattern
Technical field
The present invention relates to a kind of pattern forming mould structure and process of producing the building materials pattern, relate in particular to be applicable to that permanent ground, metope and furniture panel decorate such as using in the process for making of ceramic-like, artificial stone class, glass and devitrified glass class pattern followed rock sheet material and the technology.
Background technology
As the ornament materials of ground and metope, people wish that it has the appearance of lithotome, and for example artificial grantie, marmorean pattern are felt to increase its top grade.The inventor once proposed a kind of mould of making three-dimensional imitative stone vitreous brick and using method thereof, and (application number is: 96103804.7); the mould inventive point and the using method thereof of pattern product have been proposed to these innovation and creation to make according to the mould of predetermined pattern; can make the material that the surface is formed with clear boundary pattern according to this technology; and when standing Surface Machining; its pattern does not change basically, is an invention design that practicality is arranged very much.The core of this technical description is the grid mould of predetermined pattern, is the original core invention of making the three-D pattern technology of regulation.But the top layer pattern of being produced when using this kind mould not use pumping board through the adobe of press punching press is clear inadequately, need after burning till, skim and just can obtain pattern after the certain thickness top layer, the cost and the raw-material cost of polishing have been strengthened, can not make the figuratum product that does not polish, so remain further creatively to be improved.The back inventor once proposed a kind of difference pattern mold of making immitation stone plate and process thereof again, and (application number is: 200410015129.6), this invention has proposed a kind of assembling die and has made the product that each pattern boundary is sneaked out the effect of crossing nature naturally mutually, has novelty, be a kind of design with practical value, the top layer has just formed clear method of patterning after the press punching press but also do not propose to solve.Free cloth product in the prior art, three dimensions pattern from the goods top layer to inside is more random, and can not form all has the multicolour pattern zone of the complete uniformity in stable same district of the same colour as clone's lithotome from product surface to the goods bottom.In a word, prior art all can not be produced by just having formed the goods that predetermined pattern is arranged after the press punching press with the method for quickness and high efficiency.
In order to solve the defective that just can form the process existence of figuratum dalle in the existing production without polishing, relevant manufacturer there's no one who doesn't or isn't seeks solution painstakingly, but do not see always that for a long time suitable design finished by development, this obviously is the problem that the anxious desire of relevant dealer solves.
Because the defective that the dalle process for making of above-mentioned existing pattern followed rock exists, the inventor manufactures and designs abundant for many years pragmatic experience and professional knowledge based on being engaged in this series products and process, actively studied innovation, in the hope of the manufacturing technology technology of the dalle of founding a kind of new structure and a kind of pattern forming mould structure and process of producing the building materials pattern of using in making, this die assembly structure and process can be improved the general pottery of existing conventional imitative pattern on the market, artificial stone, the raising that when forming base substrate, just can form the great process of pattern of glass and microcrystalline glass decorative plate.Make it have more practicality, through constantly studying, design, and after studying sample repeatedly and improving, Now At Last create the present invention who has practical value.
Summary of the invention
The object of the present invention is to provide a kind of pattern forming mould structure and process of producing the building materials pattern, overcome inventor's technology (Chinese application number: 96103804.7 formerly, international publication number: WO97/36840, on October 9th, 1997 is open) and (application number is: deficiency 200410015129.6), it is a kind of strong skill upgrading innovation, energy large-batch industrial High-efficient Production has the building material made of predetermined pattern, and its technical advantage has following 4 points:
One has been saved a large amount of raw material and polishing cost.Because a tabular pumping board of being close to it is arranged at the framed grid of main body pattern bottom, so when pushing away the powder frame and move to the framed top of punching press, draw back the tabular pumping board from the parallel direction on plane, each the pattern area colorant that is arranged in main body pattern grid mould can not change ground by pattern form, it is framed to fall into the press punching press, after Sheet Metal Forming Technology is finished, can make clearly directly table planar portions compacting formation at the bottom of adobe of pattern form, promptly need not polishing after burning till, pattern has just appearred in adobe bottom surface.Especially from draw back pumping board to the speed that has been fully withdrawn pumping board so that The faster the better, generally 0.01 second to 2 seconds, but can not surpass for 5 seconds, otherwise pattern is just unclear.This be existing former patented technology of the inventor and existing various blank colored pattern technology all do less than, because the patterning technique technology of the illusion-colour brick of all free clothes or micro mist or other blank pattern ceramic and my former invented technology all will be after product burn till, mill is scraped the above thickness of 1.5-3mm pattern could occur.This is because to be distributed into the pattern material of punching press in framed in all conventional distributing techniques can not be a complete flat state, all existing pushing away in the powder frame distributing technique, a technology that falls into the strickling of punching press after framed at powder all must be arranged, just the pattern on top layer is scraped unrest and can not have been formed picture on surface when wipeing powder off and pass through, so must be behind burnt product, skim thickness more than the 1.5-3mm of the top layer that scratches, product pattern could appear again.The present invention is in the direct advantage that forms the technology of clear pattern of the following basal surface of goods by the technology that cooperates of tabular pumping board with main body pattern grid mould; (1), greatly saved the cost of raw material,,, be equivalent to waste the raw material of 15%-30% if scrape off 1.5-3mm because the general thickness of product is 10mm; (2), a large amount of electricity consumptions that increase because need to deepen to wipe thickness off, water, mechanical loss, polish abrasive consumptive material and expense such as artificial have been saved; (3), because the degree of depth is scraped layer, the abundant sinter layer that makes the 1-2mm thickness on top layer wipe off and leak the surface be intermediate layer not as the top layer of abundant sintering, cause the product distortion easily.And technology of the present invention has solved this difficult problem, and especially the production for the super large-scale blank pattern sheet material of large-sized plates and 1-3 square metre provides the technology support.(4) if, since general porcelain product in polishing process, grind and scrape deeply more, then can cause a lot of breakages, polishing time has simultaneously extended, so making the very thin one deck that need only skim a little when polishing product less than 0.5mm thickness, the present invention can form the polishing pattern, reduced breakage, improve yield rate, improved efficient simultaneously.If in the time of need obtaining mute light product, do not polish the picture on surface that just can be formed directly in mute light.
Its two, in all blank pattern porcelain product processes, push away the powder frame to the strickling of powder action during punching press is framed, all be to adopt the technology of scraping slowly, mainly being that pattern is easier when avoiding scraping soon scratches unrest.And the present invention can accelerate strickling speed, has shortened the time of production technology, has improved same yield of unit time greatly.
Its three, provide feasibility for producing new product.Utilize the present invention that required buckle layer shape is made to become in bed die surface under the stamping die, just can throw the goods that base can be produced convex-concave surface, but also can form three-dimensional pattern product, the mute light three-D pattern product that Here it is does not polish, also the Imitation Rock Porcelain Tiles modelled after an antique for three-D pattern provides technical support.Because common brick characteristics modelled after an antique are surface irregularities, and prior art all can only be to form pattern at surperficial stamp, this will bring step on grind off the top layer after, there has not been pattern or the pattern incomplete problem that becomes to cause the goods can not be durable, behind certain top layer pattern appears just and original my product of invention all must be skimmed, concave surface in the rough top layer can't polish, so can not form the tile product modelled after an antique of concavo-convex three-D pattern, and existing the present invention can solve this problem well.
Its four, the present invention can controlledly produce parian, granitic entire body or the inferior light brick product of half entire body pattern, brick product modelled after an antique.Can save the colorant cost.Because during secondary material distributing, can have only patterned layer at the stamping die frame bottom, and not make the part of patterned layer on the upper strata, general common powder on the cloth, and product is that patterned layer is made progress when mounted, and this just can strengthen cost competitiveness for undersized three-dimensional half entire body brick product modelled after an antique.
Realize above-mentioned purpose, can realize by following measure:
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, it is particularly suitable for using in the manufacture craft of ceramic material, glass and devitrified glass, resiniferous artificial slabstone, and its die assembly structure is by figure main case body grid mould and be close to energy the closed pattern look district material of the framed baseplane down of figure main case body grid and can pull open tabular pumping board two parts of each colorant whereabouts, pattern colour district are formed.It is characterized in that: the planar thickness of figure main case body grid mould is 3mm-600mm, and it is from the plane of die orifice, cavity entrance shape by goods minimum two not the pattern form feature of 3-10000 pattern color lumps in homochromy district make.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, it is characterized in that: the shrinkage ratio of the size of the pattern cavity entrance shape feature of figure main case body grid mould and the corresponding pattern of manufactured goods changes within 100: 99.9 to 100: 90.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, it is characterized in that: the tabular pumping board of being close to baseplane under the figure main case body grid mould be by electronic, pneumatic or hydraulic power links can have with figure main case body grid mold mould frame under the parallel direction of baseplane be close to mobile control function; It can parallelly with figure main case body grid mould direction in the plane move, and the colorant in the pattern area is fallen; Its tabular pumping board is finished in 5 seconds at 0.05 second fast from beginning to draw back the time of all drawing back.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, it is characterized in that: the tabular pumping board of being close to baseplane under the figure main case body grid mould is by metal or contains resin or the flat sheet of rubber is made that thickness is 0.2mm---30mm.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, it is characterized in that: the bottom that the rarest 1 hopper in 1-10 the hopper of district of all kinds colorant is housed is equipped with an irremovable platen surface device of being close to the hopper bottom that prevents that colorant from falling.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, it is characterized in that: the bottom that the rarest 1 hopper in 1-10 the hopper of district of all kinds colorant is housed be equipped with one prevent that colorant from falling movably seal or open the tabular device that colorant is fallen.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, in its explained hereafter, each pattern colour district material of figure main case body grid mould can adopt the multitube mode to be distributed into, and the upper end that connects each pipeline is the batch can of the various looks district material of dress.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, in its explained hereafter, each pattern colour district material of figure main case body grid mould can be distributed into by the pattern grid mould that adopts corresponding district of all kinds superimposed more than two or two, a look district cloth of the corresponding main body pattern of a pattern grid mould grid mould, the combination cloth that carries out repeatedly the look district reaches the purpose that goods have plurality of color district pattern.
According to a kind of pattern forming mould structure and process of producing the building materials pattern of the present invention, in its explained hereafter, each pattern colour district material of figure main case body grid mould can be by adopting a plurality of hoppers more than two or two, be distributed into the material in corresponding district of all kinds, the corresponding look district cloth of hopper, the top of hopper is connected with the material pipe of energy side-to-side movement device to get the raw materials ready, and the top of material pipe is connected with the batch can of each corresponding look district material.
In sum, according to the present invention, the material of prepared pattern followed rock has simulated effect characteristics true to nature, especially uses more near the lithotome effect at the porcelain product of stone imitation pattern.The stone imitation pattern product has water absorption rate low again than lithotome, large tracts of land uses aberration little, highly polished, the size standard, the advantages such as radioactive element of nothing such as radon gas etc., outstanding more is the one-time-shaped mould structure that adopts band tabular pumping board on technology is made, creatively solved and formed base substrate bottom surface at present, can obtain the effect method of clear pattern, can produce the product that does not polish or polish that has clear pattern, even polishing product, also saved the polishing cost greatly because of having reduced the polishing degree of depth, save a large amount of costs of raw material simultaneously, improved the yield rate and the production efficiency of pattern article.Have above-mentioned many advantages and practical value, and in like product and process, do not see have similar structural design to publish or use and really genus innovation, no matter it structurally or the progress of essence all arranged on the function, and produced handy and practical effect, extensive value with industry really is the new design of a novelty, innovation, practicality.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, below with preferred embodiment of the present invention and conjunction with figs. describe in detail as after.
The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Description of drawings
Fig. 1 produces the floor map of the goods of pattern forming mould structure of building materials pattern and process for first embodiment of the invention a kind of.The pattern area of big stain part (1) is expressed as the salmon pink district of ceramic material, and the pattern area of pore part (2) is expressed as the white chromatic color area of ceramic material, and the pattern area of oblique line part (3) is expressed as the greyish black chromatic color area of ceramic material.
Fig. 2 produces the floor map of figure main case body grid mould of steel matter of the embodiment one of pattern forming mould structure of building materials pattern and process for the present invention is a kind of.Wherein, the die orifice of the orange colorant of big stain part (1) expression holds the material district, the die orifice of pore part (2) expression white material holds the material district, and the die orifice of the greyish black colorant of expression of oblique line part (3) holds the material district, the steel matter pattern grid of thick black line part (4) presentation graphs main case body grid mould.
Fig. 3 produces in the goods manufacturing process of embodiment one of pattern forming mould structure of building materials pattern and process the vertical section view that is closed the figure main case body grid mould that district of all kinds material is housed by tabular pumping board down for the present invention is a kind of.Wherein, big stain part (1) is expressed as the orange colorant district of ceramic material, pore part (2) is expressed as the white colorant district of ceramic material, oblique line part (3) is expressed as the grey black colorant district of ceramic material, the grid of the steel matter die orifice of vertical thick black line (4) presentation graphs main case body grid mould, the area of space (5) of two parallel lines of bottom are illustrated in down the steel matter tabular pumping board that look district material in the closed pattern main body grid mould is close in the baseplane.
Fig. 4 produces the goods of embodiment one of pattern forming mould structure of building materials pattern and process in manufacturing process for the present invention is a kind of, mould structure has entered the framed top of press punching press, and when the tabular pumping board has been fully withdrawn, the colorant in each colorant district fallen into the press punching press framed within the time vertical cut-away schematic view.Wherein, the salmon pink district material that is expressed as ceramic material of big stain part (1); The white chromatic color area material that is expressed as ceramic material of pore part (2); The greyish black chromatic color area material that is expressed as ceramic material of oblique line part (3); The boundary line of pattern area of all kinds in the punching press of vertical dotted line (9) expression press is framed, as seen each pattern area colorant can pattern form not fall into the press punching press framed with changing; The grid of the steel matter die orifice of thick black line (4) presentation graphs main case body grid mould; The area of space of parallel two straight lines (5) expression has detached the steel matter tabular pumping board of figure main case body grid mould, and after it detached, to fall into the press punching press framed for the colorant of respectively distinguishing in the main body pattern grid mould; Label (6) expression press punching press low mold frame pit shape base plane; Label (7) expression press stamping die low mold frame pit shape wall portion facade; The plane is shown in going up of label (8) expression press stamping die low mold frame.
The porcelain production process of the first embodiment of the present invention is as follows:
(1), the granule cooking starch material raw material through spray tower technology produced that account for total amount 50%--90% of the diameter of the salmon pink of Imitation Rock Porcelain Tiles (1), white (2), grey black (3) at 0.25mm--0.8mm, be respectively charged among three containers;
(2), again a cover by the shape of product predetermined pattern and the figure main case body grid mould of steel matter die orifice in three look districts arranged and the tabular pumping board is arranged at the bottom, and the structure (as Fig. 2,3) that is connected with power set is placed under the hopper and the ceramic powder truck on (as shown in Figure 3).Pusher is with on the steel matter platform supporting plate;
(3), adopt pattern emptying aperture Die and mould plate that colorant repeatedly is distributed into main body pattern grid mode or multitube mode or many hoppers mode with salmon pink, white, grey black pattern material again, cloth enters in the pattern grid in corresponding look district, and the look district material that closes in the grid is close in the following baseplane of figure main case body grid mould by flat steel matter pumping board.
(4), be close to the figure main case body grid mould of steel matter tabular pumping board to move to the punching press of press framed by pushing away bottom surface that the powder frame will be equipped with porcelain material of all kinds, by electronic or pneumatic or hydraulic power control device pumping board is detached steel matter figure main case body grid mould fast, salmon pink, white, three kinds of porcelain colorants of grey black are fallen rapidly, and by the normal stamping die technology of ceramic press, make district of all kinds material pattern in the figure main case body grid mould fall into invariably the punching press of press framed in (as shown in Figure 4).
(5), the porcelain material in punching press is framed is through the routine action punch forming of ceramic press, drying, under the high temperature about the 1100--1300 degree, burn till through 30 minutes-2 hours with conventional ceramic roller kiln, promptly can be made into the adobe goods that there is clear pattern on the surface of going to the bottom
Those skilled in the art will appreciate that and for example to pass through employing or adding Fe by not homochromy silicate ceramic tile body colour pieces such as forming above-mentioned red, yellow, white, blue, black, green, orange, purple 2O 3, Na 2O, V 2O 5, CoO, MnO 2, Cr 2O 3, CuO waits and realizes.
In making enforcement, utilize the present invention in the material that uses, can also change the ceramic material raw material into and add the crystallizing glass sheet material that the microcrystal glass material raw material is produced pattern characteristics effect of the present invention.On technology be, at first prepare a kind of contain the aftermentioned composition and by with the technology composite material that composition scope (percentage by weight) mixes that is complementary, (contained composition has: SiO 2, AL 2O 3, KNaO, CaO, MgO, BaO, Ba 2O 3, ZnO and an amount of fining agent and the required colouring agent of various multicolour pattern); Second goes on foot, and composite material is put in 1400 ℃ of-1560 ℃ of temperature founded into glass metal; In the 3rd step, make the glass metal cooling become the glass ceramics frit grain of glass slag particle material and make its oven dry or air dry; The 4th step need be made into the required compound in goods district of all kinds with the glass ceramics frit grain by predetermined; The 5th step, on the supporting plate of devitrified glass special use, elder generation's last layer devitrified glass release layer utilizes the present invention's die assembly glass ceramics frit grain configuration material to be evenly distributed on the supporting plate of existing release layer by the pattern requirement then and thickness is 10-30mm, sprays an amount of fixative again; The 6th step, send in the roller kilns then and burn till, sintering process is a three phases, phase I is the temperature rise period, from 0 ℃ of-870 ℃ of particle bond, eliminate gradually in the space, begin crystallization from the interface to 980 ℃, particle is melted fully be integral body and abundant crystallization, second stage is finished from 1000 ℃ of-1250 ℃ of crystallizatioies, forms nucleus, the material that crystalline phase is evenly distributed, phase III begins progressively to lower the temperature and is cooled to room temperature, whole firing period is 2-5 hour, is cooled to semi-finished product after burning till, through separated demolding from supporting plate, cut edge, promptly become after the polishing devitrified glass of pattern characteristics of the present invention pattern followed rock sheet material finished product is arranged.
This process also is suitable for containing the pattern forming technology of resin and artificial stone stone flour of flexible.
The above, only be for preferable preferred embodiment of the present invention is described, yet it is not to be limitation of the present invention, any personnel that are familiar with this technology may utilize the technology contents of above-mentioned prompting to be changed or be modified to the equivalent embodiment of equivalent variations, can make a kind of pattern forming mould structure of building materials pattern and goods of process produced by the pattern of difference requirement and performance.As seen, every content that does not break away from technical solution of the present invention, to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention according to technical spirit of the present invention.

Claims (6)

1, a kind of pattern forming mould structure and process of producing the building materials pattern, it is particularly suitable for using in the manufacture craft of ceramic material, glass and devitrified glass, resiniferous artificial slabstone, and its die assembly structure is by figure main case body grid mould and be close to energy the closed pattern look district material of the framed baseplane down of figure main case body grid and can pull open tabular pumping board two parts of each colorant whereabouts, pattern colour district are formed.It is characterized in that: the planar thickness of figure main case body grid mould is 3mm-600mm, and it is from the plane of die orifice, cavity entrance shape by goods minimum two not the pattern form feature of 3-10000 pattern color lumps in homochromy district make.
2, a kind of pattern forming mould structure and process of producing the building materials pattern according to claim 1, it is characterized in that: the shrinkage ratio of the size of the pattern cavity entrance shape feature of figure main case body grid mould and the corresponding pattern of manufactured goods changes within 100: 99.9 to 100: 90.
3, a kind of pattern forming mould structure and process of producing the building materials pattern according to claim 1 is characterized in that: the tabular pumping board of being close to baseplane under the figure main case body grid mould be by electronic, pneumatic or hydraulic power links can have with figure main case body grid mold mould frame under the parallel direction of baseplane be close to mobile control function; It can parallelly with figure main case body grid mould direction in the plane move, and the colorant in the pattern area is fallen; Its tabular pumping board is finished in 5 seconds at 0.05 second fast from beginning to draw back the time of all drawing back.
4, a kind of pattern forming mould structure and process of producing the building materials pattern according to claim 1, it is characterized in that: the tabular pumping board of being close to baseplane under the figure main case body grid mould is by metal or contains resin or the flat sheet of rubber is made that thickness is 0.2mm---30mm.
5, a kind of pattern forming mould structure and process of producing the building materials pattern according to claim 1 is characterized in that: the bottom that the rarest 1 hopper in 1-10 the hopper of district of all kinds colorant is housed is equipped with an irremovable platen surface device of being close to the hopper bottom that prevents that colorant from falling.
6, a kind of pattern forming mould structure and process of producing the building materials pattern according to claim 1 is characterized in that: the bottom that the rarest 1 hopper in 1-10 the hopper of district of all kinds colorant is housed be equipped with one prevent that colorant from falling movably seal or open the tabular device that colorant is fallen.
CN 200410050801 2004-07-23 2004-07-23 Mould structure of one-time pattern forming for producing building material pattern and it tech. method Pending CN1724277A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008000168A1 (en) * 2006-06-25 2008-01-03 Dening Yang A mould system for making the products with multi-color 3d patterns and its method
CN106985268A (en) * 2017-04-13 2017-07-28 佛山市三水区广顺自动化设备有限公司 A kind of production method of lines entire body ceramics
CN107053452A (en) * 2017-03-30 2017-08-18 佛山市卓益机电有限公司 A kind of main colored blanking header structure in ceramic adobe production
IT202000007738A1 (en) * 2020-04-10 2021-10-10 Simec S R L PROCESS TO COMPACT CERAMIC MATERIAL INTENDED FOR THE CREATION OF A FULL-BODY DECORATED TILE
CN113715142A (en) * 2021-06-23 2021-11-30 广东绿生源新材料有限公司 Texture forming method of decorative brick and decorative brick

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008000168A1 (en) * 2006-06-25 2008-01-03 Dening Yang A mould system for making the products with multi-color 3d patterns and its method
CN107053452A (en) * 2017-03-30 2017-08-18 佛山市卓益机电有限公司 A kind of main colored blanking header structure in ceramic adobe production
CN107053452B (en) * 2017-03-30 2019-07-19 佛山市卓益机电有限公司 A kind of main colored blanking header structure that ceramic adobe produces
CN106985268A (en) * 2017-04-13 2017-07-28 佛山市三水区广顺自动化设备有限公司 A kind of production method of lines entire body ceramics
IT202000007738A1 (en) * 2020-04-10 2021-10-10 Simec S R L PROCESS TO COMPACT CERAMIC MATERIAL INTENDED FOR THE CREATION OF A FULL-BODY DECORATED TILE
CN113715142A (en) * 2021-06-23 2021-11-30 广东绿生源新材料有限公司 Texture forming method of decorative brick and decorative brick

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Open date: 20060125