CN100335447C - Ceramic brick surface material distribution method and equipment - Google Patents
Ceramic brick surface material distribution method and equipment Download PDFInfo
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- CN100335447C CN100335447C CNB2006100330030A CN200610033003A CN100335447C CN 100335447 C CN100335447 C CN 100335447C CN B2006100330030 A CNB2006100330030 A CN B2006100330030A CN 200610033003 A CN200610033003 A CN 200610033003A CN 100335447 C CN100335447 C CN 100335447C
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Abstract
The present invention discloses a method for distributing materials on the ceramic brick surface and a device thereof. The present invention is characterized in that the method for distributing the materials comprises the following steps: adopting the multi-station material distributing technique; filling micro powders into a concave and convex leather packing to form a material pile by a template with certain patterns; then printing lines toner onto the inclined plane of the material pile by a screen in the later station; replenishing micro powders, filling the micro powder into gaps of the material pile, and coating a layer of bottom materials on the next station; transferring to a presser so as to complete one time of material distribution forming operation. The present invention has the advantages of practicality, favorable effect, etc.
Description
Technical field
The present invention relates to the production technical field of ceramic tile, specifically relate to produce the distributing process and the equipment thereof of the ceramic tile of surperficial natural-like stone.
Background technology
The ceramic tile of natural-like stone, because of its surface has the effect of lithotome, and also lower than lithotome price, change in pattern is more, is subjected to people's welcome.Existing method of producing the ceramic tile of natural-like stone mainly contains two kinds; One, the concavo-convex mould that has the rigid material of natural-like stone lines to make with the surface, behind press-molding, product surface has the irregular lithotome effect of similar surfaces.As application number is 02114848, the applying date is on January 30th, 2002, denomination of invention is a kind of production method of ceramic wall and floor bricks, comprise cloth material process, wall brick and ground brick body compression moulding operation, calcining molding procedure, it is characterized in that the cloth material process is a secondary material distributing technology, used mould bottom surface has the asperities of the natural transition of copying the manufacturing of stone material Pattern Design, during cloth, lay ceramic toner in a small amount earlier, ceramic toner is filled and led up the asperities on the mold bottom, and then lay wall floor tile base-material.This patent adopts aforesaid method exactly, and its advantage is that product lot quantity production is stable, the quality product height, shortcoming is that product pattern is single, and the pattern of all products all is the same, and whole amalgamation can't reach the effect of lithotome when laying, the making complexity of mould, and replacement charge height simultaneously.
Two, divide formation naturally by the adobe surface; Base substrate is before burning till, and is then that base substrate is shock heating at an amount of water of billet surface spray, makes the billet surface split layer, peels off, and sweeps off junk, advances klining.As application number is 03126850.1, the applying date is on June 16th, 2003, denomination of invention is a kind of patent application of production method of ceramic tile of natural male and fomale(M﹠F), its major technique feature is to spray an amount of water on exsiccant green compact surface earlier, again high temperature being carried out on the adobe surface scorches, make the gasification rapidly at high temperature of surface liquid water, thereby the shallow surface of adobe is caused irregular destruction, bursts apart, broken away from, eliminate the base mud that bursts apart and come off in the surface then, just formed the concavo-convex bag effect of nature on the adobe surface, at last adobe has been put into the ceramic tile roller kiln and burn till.The characteristics of this production method are that the color pattern texture of its ceramic tile convex-concave surface that makes is very natural, and spatial highlights, and exactly like stone material.The advantage of this kind method is that product surface has similar lithotome effect, natural beauty; But shortcoming is also a lot, can't expect and control in advance as the pattern of product, and product instability when producing in batches, production technology control difficulty, the qualification rate of possible product is very low, causes the unit cost height thus, the price height.
Summary of the invention
The objective of the invention is in order to solve above-mentioned deficiency, a kind of product lot quantity production is stable, quality is high and provide, and cost is low, and the Z-Correct bump mapping Z-correct of brick face is natural and tripping, colour image is full of variety, do not have the production distributing process of multiple ceramic tile.
Another object of the present invention is to provide a kind of equipment of producing required ceramic tile according to above-mentioned distributing process.
The technical solution that the present invention adopts in order to reach above-mentioned effect is as follows:
A kind of ceramic brick surface material distribution method, it is characterized in that, this distributing process is to adopt multi-work-station cloth technology, by template micro mist is inserted on the concavo-convex leather packing and to be formed stockpile with certain pattern, then follow-up station with the lines toner by the inclined-plane that is screen-printed to stockpile on, the restock micro mist is inserted in the space of stockpile, then at next station cloth last layer bed material again, move to press, promptly finish the cloth forming operation one time.
Described lines toner is by on the inclined-plane that is screen-printed to stockpile with certain pattern.
The lines toner when printing toner how much be at random, so the lines shape is that variation is unduplicated relatively.
Equipment of the present invention comprises transmission mechanism, be arranged on many clothes station on the transmission mechanism, be arranged on the material pipe and the agitation vat on station top, it is characterized in that, the cloth station of transmission mechanism is provided with concavo-convex leather packing, and the top of concavo-convex leather packing also is provided with the template that is formed with certain pattern through hollow out.
Described concavo-convex leather packing is a kind of elastomerics, and its surface design becomes the concavo-convex pattern on similar lithotome surface, and pit depth is 0.30～1.00mm.
The quantity of described concavo-convex leather packing in the cloth decoration process is unrestricted, and minimum is one.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, effective; The ceramic tile of the natural-like stone that this distributing process is produced has overcome existing on the market every ceramic tile bag sample multiple defective, make its product of producing almost every pattern differ, the Z-Correct bump mapping Z-correct of brick face is natural and tripping, colour image is full of variety; Product pattern and the pattern produced are relatively stable, make its stone material sense stronger, and three-dimensional true to nature, reach the decorative effect of lithotome.
2, cost is low; The contrast prior art, the design of concavo-convex leather packing of the present invention can arbitrarily design according to the requirement of pattern, and replacement charge is low; And produce in batches and stablize, unit cost is low.
3, the equipment practicality of this distributing process is easy to operate, good stability.
Description of drawings
Fig. 1 is for using the technological process synoptic diagram of distributing process of the present invention and device fabrication natural-like stone ceramic tile.
Accompanying drawing explanatory note: 1, material pipe 2, micro mist agitation vat 3, template
4, concavo-convex leather packing 5, deashing are brushed 6, are turned over blanking device
Embodiment
As shown in Figure 1, equipment of the present invention includes transmission mechanism, is arranged on the many clothes station on the transmission mechanism, the material pipe 1 that is arranged on station top and micro mist agitation vat 2, the cloth station of transmission mechanism is provided with concavo-convex leather packing 4, and the top of concavo-convex leather packing 4 also is provided with template 3.Use the production process of surface material distribution method of the present invention and equipment to be:
(1) utilize market to have multi-work-station cloth technology now, concavo-convex leather packing 4 moves to the 4# station through transmission mechanism, by the template 3 that is formed with certain pattern through hollow out micro mist is inserted on the concavo-convex leather packing 4, make it to form the blocky stockpile of version, then follow-up station with the lines toner by the inclined-plane that is screen-printed to stockpile on, concavo-convex leather packing 4 moves to the 3# station, and then additional micro mist is inserted in the space of stockpile, make the micro mist layer full smooth, again at next station 1# cloth last layer bed material, move to press, finish the once shaped operation;
After finishing the cloth material process, get final product finished product by other common production stages again, that is:
(2) after the base substrate after the moulding is released press, brush 5 with after the cleaning totally of base substrate working face, the base substrate after the moulding is sent into turned over blanking device 6 brick turnings, go into dry kiln after making it to face up by deashing;
(3) cooling of the work in-process brick after burning till after shallow polishing or inferior polishing or do not polish through edging, drying, pick, packing, get product again.
Template 3 in the described distributing process is that a kind of flat board forms the material with certain pattern through hollow out.
Described concavo-convex leather packing 4 is a kind of elastomericss, and its surface design becomes the concavo-convex pattern on similar lithotome surface, and pit depth is 0.30～1.00mm.
The quantity of described concavo-convex leather packing 4 in the cloth process is unrestricted, and minimum is one.
Described lines toner is by on the inclined-plane that is screen-printed to stockpile with certain pattern.
The lines toner when printing toner how much be at random, so the lines shape is that variation is unduplicated relatively.
Claims (2)
1, a kind of ceramic brick surface material distribution method, it is characterized in that, this distributing process is to adopt multi-work-station cloth technology, by template micro mist is inserted on the concavo-convex leather packing and to be formed stockpile with certain pattern, then follow-up station with the lines toner by the inclined-plane that is screen-printed to stockpile on, the restock micro mist is inserted in the space of stockpile, then at next station cloth last layer bed material again, move to press, promptly finish the cloth forming operation one time.
2, ceramic brick surface material distribution method according to claim 1 is characterized in that, described lines toner is by on the inclined-plane that is screen-printed to stockpile with certain pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100330030A CN100335447C (en) | 2006-01-16 | 2006-01-16 | Ceramic brick surface material distribution method and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100330030A CN100335447C (en) | 2006-01-16 | 2006-01-16 | Ceramic brick surface material distribution method and equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN1803725A CN1803725A (en) | 2006-07-19 |
| CN100335447C true CN100335447C (en) | 2007-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100330030A Active CN100335447C (en) | 2006-01-16 | 2006-01-16 | Ceramic brick surface material distribution method and equipment |
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| CN (1) | CN100335447C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101269994B (en) * | 2008-04-28 | 2010-12-22 | 江显异 | Printing method and apparatus for ceramic tile mold with male and female face |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103358392B (en) * | 2013-07-08 | 2015-10-14 | 佛山石湾鹰牌陶瓷有限公司 | A kind of distributing technique once burning crystallite composite brick |
Citations (7)
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|---|---|---|---|---|
| CN1083799A (en) * | 1992-09-05 | 1994-03-16 | 李鸿仓 | A kind of colour grain painted ceramic product and manufacture method thereof |
| JP2001089254A (en) * | 1999-09-21 | 2001-04-03 | Nichias Corp | Composite ceramic material and its production process |
| CN1367072A (en) * | 2002-01-30 | 2002-09-04 | 广东佛陶集团钻石陶瓷有限公司 | Production method of ceramic wall and floor tile |
| CN1439502A (en) * | 2002-09-06 | 2003-09-03 | 黄国权 | Improved ceramic brick feeding method and back plates therefor |
| CN1451558A (en) * | 2002-12-31 | 2003-10-29 | 徐建 | Method and apparatus for making artificial stone culture stone ceramic product |
| CN1562649A (en) * | 2004-03-22 | 2005-01-12 | 徐建 | Method and equipment for decorating ceramics products |
| CN1565873A (en) * | 2003-06-16 | 2005-01-19 | 佛山欧神诺陶瓷有限公司 | Production method for ceramic brick with natural concave-convex surface |
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2006
- 2006-01-16 CN CNB2006100330030A patent/CN100335447C/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1083799A (en) * | 1992-09-05 | 1994-03-16 | 李鸿仓 | A kind of colour grain painted ceramic product and manufacture method thereof |
| JP2001089254A (en) * | 1999-09-21 | 2001-04-03 | Nichias Corp | Composite ceramic material and its production process |
| CN1367072A (en) * | 2002-01-30 | 2002-09-04 | 广东佛陶集团钻石陶瓷有限公司 | Production method of ceramic wall and floor tile |
| CN1439502A (en) * | 2002-09-06 | 2003-09-03 | 黄国权 | Improved ceramic brick feeding method and back plates therefor |
| CN1451558A (en) * | 2002-12-31 | 2003-10-29 | 徐建 | Method and apparatus for making artificial stone culture stone ceramic product |
| CN1565873A (en) * | 2003-06-16 | 2005-01-19 | 佛山欧神诺陶瓷有限公司 | Production method for ceramic brick with natural concave-convex surface |
| CN1562649A (en) * | 2004-03-22 | 2005-01-12 | 徐建 | Method and equipment for decorating ceramics products |
Non-Patent Citations (1)
| Title |
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| 建筑陶瓷装饰技术的现状和展望 俞康泰等，陶瓷学报，第26卷第2期 2005 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101269994B (en) * | 2008-04-28 | 2010-12-22 | 江显异 | Printing method and apparatus for ceramic tile mold with male and female face |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1803725A (en) | 2006-07-19 |
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: EAGLE BRAND CERAMIC (HEYUAN) CO., LTD. Assignor: Foshan Shiwan Eagle Brand Ceramic Co., Ltd. Contract fulfillment period: 2007.12.1 to 2017.12.1 contract change Contract record no.: 2009990000533 Denomination of invention: Ceramic brick surface material distribution method and equipment Granted publication date: 20070905 License type: Exclusive license Record date: 2009.5.21 |
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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2007.12.1 TO 2017.12.1; CHANGE OF CONTRACT Name of requester: EAGLE-BRAND CERAMICS INDUSTRY( HEYUAN ) CO., LTD. Effective date: 20090521 |