CN105984014A - Method for producing natural stone imitating ceramic tile with cracks - Google Patents

Method for producing natural stone imitating ceramic tile with cracks Download PDF

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Publication number
CN105984014A
CN105984014A CN201510094676.6A CN201510094676A CN105984014A CN 105984014 A CN105984014 A CN 105984014A CN 201510094676 A CN201510094676 A CN 201510094676A CN 105984014 A CN105984014 A CN 105984014A
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China
Prior art keywords
crackle
kiln
bake
natural
moulded pottery
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CN201510094676.6A
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CN105984014B (en
Inventor
胡大斌
徐瑜
周燕
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Publication of CN105984014A publication Critical patent/CN105984014A/en
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Abstract

A method for producing a natural stone imitating ceramic tile with cracks comprises the following steps that A, green body raw materials are prepared, wherein conventional ceramic tile raw materials are manufactured into pug with the moisture content ranging from 18% to 25%; B, the mixture is distributed in a material fixing box to form a pug layer; C, a layer of powder is distributed on the pug layer to form a powder layer; D, the step B and the step C are repeated till a mud pier with the preset material distributing thickness is obtained; E, the mud pier is longitudinally cut, and a mud base is obtained; F, the cut mud base is dried, and crack modeling is carried out after drying; G, glaze powder is added into crack clearances of the mud base obtained in the above step, and the mud base with the cracks is obtained; H, the mud base with the cracks obtained in the above step is stamped into a green tile; I, firing is carried out; and J, polishing and grinding machining is carried out. The method for producing the natural stone imitating ceramic tile with the cracks is provided, and the crack effect of the ceramic tile is very similar to cracks appearing in natural stone.

Description

A kind of natural-like stone has the production method of the Ceramic Tiles of crackle
Technical field
The present invention relates to building material technical field, particularly relate to a kind of natural-like stone and there is the pottery of crackle The production method of brick.
Background technology
At present, in ceramic wall and floor bricks production process, the ceramic tile of imitating natural stone texture is increasingly becoming main flow, Also the high praise of consumer is increasingly obtained.And the common method presenting natural stone texture has two kinds, they divide It not serigraphy and grid striped cloth.Wherein method for printing screen also exists bigger defect, and it forms Texture lines compared with the texture lines of lithotome, also exist lines excessively thick, inflexible, emulation property difference lack Fall into.Meanwhile, serigraphy there is also color and is extremely limited, color development deficiency bright-coloured not.And grid striped Distributing method also can only produce some coarse, rough texture lines, and this type of texture is limited by cloth grid System, dull can only presenting is same as the pattern of the general about formula of grid, it is impossible to present natural stone texture lines thin Soapy feeling and level effect.
Current and the immediate prior art of the application is Chinese patent application CN102390081A, and it discloses A kind of ceramic brick feeding equipment that can produce imitating natural stone texture effect true to nature, it include press and The cloth system matching with this press, described cloth system includes lift grille, fixing hopper, shifting Dynamic material cutting mechanism, charging pusher, wherein, between described fixing hopper and press by landing slab even Connecing, lift grille is correspondingly arranged at the top of fixing hopper, this fixing hopper mobile blank with its side respectively Mechanism and charging pusher match.But, the above-mentioned Ceramic Tiles cloth with imitating natural stone texture effect Material equipment uses cutting powder and the mode with grid fidelity texture prepares ceramic adobe, but holds Easily occurring that the displacement of powder or base substrate texture suffer the phenomenon of subtle disruption, ceramic tile patterns texture is slightly mad, not essence Thin and true to nature.
The present invention carries out piecemeal partitioning scheme by using overlapping powder of piling up in hopper to it, real Show the grain effect of some stone material that existing equipment cannot realize, simultaneously because the present invention is to be lowered one's standard or status by liter Grid just cut after covering powder base substrate so that the texture of powder base substrate is not destroyed, it is ensured that product Quality, has reached the "true" of natural-like stone.
Content of the invention
It is an object of the invention to propose the production method of the Ceramic Tiles that a kind of natural-like stone has crackle, its Crack effect is quite similar with the crackle of appearance in lithotome.
For reaching this purpose, the present invention by the following technical solutions:
A kind of natural-like stone has the production method of the Ceramic Tiles of crackle, comprises the following steps:
A, the preparation of blank raw material: conventional ceramic brick raw material is made the pug that moisture content is 18%-25%;
B, mixture distributor is formed in solid hopper pug layer;
C, on pug layer, one layer of powder of charity forms powder layer;
D, repeat the above steps B and step C, until obtaining the mud pier of the fabric thickness reaching predetermined;
E, mud pier is carried out longitudinally cutting, obtain moulded pottery not yet put in a kiln to bake;
F, the moulded pottery not yet put in a kiln to bake of well cutting is dried, after being dried, carries out crackle moulding;
The crackle gap of the moulded pottery not yet put in a kiln to bake that G, upwards step obtain adds powdered frit, it is thus achieved that there is the moulded pottery not yet put in a kiln to bake of crackle;
Adobe is made in H, the moulded pottery not yet put in a kiln to bake punching press that upper step has crackle;
I, burn till;
J, rubbing down processing: the goods polished edging processing cooling down after burning till obtains natural-like stone to be had The Ceramic Tiles of spot.
Preferably, the moulded pottery not yet put in a kiln to bake that the cutting of step E obtains is fallen on end base surface, the moulded pottery not yet put in a kiln to bake related end base of well cutting Enter subsequent processing together.
Preferably, the crackle moulding of step F is taken off or grid pressing mode by drawing.
Preferably, in step F, the dried moisture content of moulded pottery not yet put in a kiln to bake is 6.5-8%.
Preferably, carry out supplying step F by the linear velocity belt bigger than basic transporting velocity before step G to obtain Moulded pottery not yet put in a kiln to bake pull open the gap in crackle gap, subsequently into step G.
Preferably, after step G, moulded pottery not yet put in a kiln to bake is again by the Belt Conveying that linear velocity is less than basic transporting velocity.
Preferably, the powdered frit in step G is metal powdered frit.
Preferably, Ceramic Tiles raw material is multiple, and wherein contains colorant.
Preferably, described powder is made up of conventional ceramic brick raw material interpolation colorant.
Preferably, also include before step I is burnt till executing clear frit or print clear frit operation.
Beneficial effects of the present invention: the 1st, pug and powder are stacked cloth and obtain certain volume in solid hopper Mud pier, by the longitudinally cutting brick obtaining imitating natural stone texture fine, true to nature to mud pier for the cutting knife Base;2nd, crackle moulding is carried out to moulded pottery not yet put in a kiln to bake, and crackle is processed, make crackle retain, with lithotome Crack effect similar;3rd, obtaining polylith adobe after the cutting of monoblock mud pier, production efficiency is high.
Brief description
Fig. 1 is the structural representation of the cloth system of one embodiment of the present of invention;
Fig. 2 is the brick face schematic diagram of the Ceramic Tiles of one embodiment of the present of invention.
Wherein: the 5th, the 3rd, distribution device the 1st, solid hopper the 2nd, liftout attachment move cutoff device the 4th, tumbler The 7th, conveying device the 6th, bogey stirs mud machine the 11st, powder material tank the 12nd, cloth pipeline 13.
Detailed description of the invention
Below in conjunction with the accompanying drawings and further illustrate technical scheme by detailed description of the invention.
Use pug and powder to enter between-line spacing phase cloth, make powder be not easy that displacement occurs, it is ensured that base substrate There is not trickle change in texture, has higher controllability to the texture being formed on base substrate, make to burn till acquisition Its pattern texture of ceramic tile more fine, true to nature, be different from existing use cutting powder, grid fidelity line Reason method but still suffer from the pattern texture apparatus for distributing that slightly problem such as mad, fine not, true to nature occurs.Pug Moisture content be 18%-25%, when pug moisture content is excessive cloth or old during mud pier easily occur point Layer phenomenon, moisture content is too small, is unfavorable in imitating natural stone texture the formation of flowing lava effect.
The cloth system using in the production method of natural-like stone of the present invention and spotted Ceramic Tiles, such as figure Shown in 1, including distribution device the 1st, solid hopper the 2nd, liftout attachment 3 and mobile cutoff device 4;
It is stored in the pug stirring in mud machine 11 and powder material tank 12 and powder through different cloth pipelines 13 by able to programme Its motion of the control of controller, multiple cloth pipelines overlapping cloth piled up that matches is formed in solid hopper 2 There is the rectangle mud pier of imitating natural stone texture, after mud pier is old, right panel removed solid hopper 2, Gu the mud pier in solid hopper 2 is ejected to the right by the liftout attachment 3 on the left of hopper 2, the distance ejecting is by required The adobe thickness manufacturing determines, after mud pier is ejected, mobile cutoff device 4 starts mobile and enters mud pier Row cutting, it is thus achieved that moulded pottery not yet put in a kiln to bake.Gu hopper 2 is made up of multiple plates, simple in construction, easy disassembling, interior receiving The big I in chamber is adjusted by the spacing between the plate of the left and right sides, it is adaptable to the batch of different output is raw Produce, it is to avoid overproduction.Some coarse, the slightly mad grain producing with existing grid striped cloth Bar is compared, and after base substrate of the present invention burns till, its imitative native texture lines have fine and smooth sense and more preferable level effect Really.The color of colorant typically analysis lithotome is selected, such as orange, orange red etc..
In describing the invention, it is to be understood that term " length ", " width ", " thickness The orientation of the instruction such as degree ", "left", "right", " top ", " end ", " interior ", " outward " or position Relation of putting, for based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplification is retouched State, rather than device or the element of instruction or hint indication must have specific orientation, with specific orientation Construction and operation, be therefore not considered as limiting the invention.
Embodiment 1
The production of the stone-imitating ceramic brick of a kind of 80*80cm includes following technique:
(1) preparation of solid hopper: make a height of 100*85*85cm of long * width *, both sides panel dismantled and assembled Cuboid magazine case;
(2) preparation of blank raw material:
The formula of basis powder: black mud 18%, ball clay 2%, wash potassium sodium sand 15%, washed sodium stone 20%, east Island sand 18%, potassium sand 22%, burns talcum 4.25%, PVA0.05%, lignin 0.2%, water reducer 0.3%;System Standby: feeding puts into ball milling in ball mill, it is spray dried to fine powder after ball milling and obtain basis powder;
The proportioning needing 3 kinds of pugs and the a kind of powder prepared is as follows:
Pug 1: the orange colorant of basis powder+basis powder quality 0.3%
Pug 2: the orange red colorant of basis powder+basis powder quality 0.05%
Pug 3: the orange red colorant of basis powder+basis powder quality 0.1%
Powder: the zirconium silicate of basis powder+basis powder quality 4.4%
Above-mentioned pug or powder are respectively charged into respective stirring in mud machine by above proportioning, and add toward stirring in mud machine Appropriate water carries out stirring mud, and the moisture content of pug is 20%;
(3) three are stirred the pug that mud machine is stirred and are transported in distribution device by three conveying tubules;
(4) cloth one layer pug, described cloth tube group are filled out at solid hopper inner bottom part by design flow by distribution device By Controlled by Programmable Controller, cloth tube group is moved on described transverse axis or the longitudinal axis by Controlled by Programmable Controller Dynamic, form lateral or longitudinal movement dot matrix cloth tube structure;
(5) by the tube cell of executing of apparatus for distributing, can to form texture at magazine bottom pug upper surface cloth last layer thin The powder thin layer of line;
(6) circulation carries out (4) and (5) program, by adjusting caliber size and the shape of cloth tube way discharging device mouth Pug and the powder of different colours are separated by stacking by solid hopper by the arrangement position of shape and pipeline and swing Fill up, form the mud pier that there is different colours level and there is imitating natural stone texture effect;
(7) old cutting: mud pier carries out old in solid hopper, old complete after by mobile cutoff device pair Mud pier cuts, and cutting obtains moulded pottery not yet put in a kiln to bake, and thickness is 10mm, and moulded pottery not yet put in a kiln to bake falls on biscuit, the mud of well cutting The related biscuit of base enters subsequent processing together;
(8) punching press: be dried the biscuit with moulded pottery not yet put in a kiln to bake, is dried to moisture content 7%, is dried after completing The die cavity sending into brick machine completes punching press, makes the adobe with imitating natural stone texture;
(9) burn till: will fire in adobe feeding kiln 1200 DEG C, firing period 80min;
(10) rubbing down processing: the goods polished edging processing cooling down after burning till obtains natural-like stone Ceramic Tiles, texture lines are fine and smooth, and the change of color also more has levels sense.
Embodiment 2
The production of the stone-imitating ceramic brick of a kind of 80*80cm includes following technique:
(1) preparation of solid hopper: make a height of 100*85*85cm of long * width *, both sides panel dismantled and assembled Cuboid magazine case;
(2) preparation of blank raw material:
Use pug same as in Example 1 and powder;
Pug or powder are respectively charged into respective stirring in mud machine by above proportioning, and add in right amount toward stirring in mud machine Water carry out stirring mud, the moisture content of pug is 20%;
(3) three are stirred the pug that mud machine is stirred and are transported in distribution device by three conveying tubules;
(4) cloth one layer pug, described cloth tube group are filled out at solid hopper inner bottom part by design flow by distribution device By Controlled by Programmable Controller, cloth tube group is moved on described transverse axis or the longitudinal axis by Controlled by Programmable Controller Dynamic, form lateral or longitudinal movement dot matrix cloth tube structure;
(5) by the tube cell of executing of apparatus for distributing, can to form texture at magazine bottom pug upper surface cloth last layer thin The powder thin layer of line;
(6) circulation carries out (4) and (5) program, by adjusting caliber size and the shape of cloth tube way discharging device mouth Pug and the powder of different colours are separated by stacking by solid hopper by the arrangement position of shape and pipeline and swing Fill up, form the mud pier that there is different colours level and there is imitating natural stone texture effect;
(7) old cutting: mud pier carries out old in solid hopper, old complete after by mobile cutoff device pair Mud pier cuts, and cutting obtains moulded pottery not yet put in a kiln to bake, and thickness is 10mm, and moulded pottery not yet put in a kiln to bake falls on biscuit, the mud of well cutting The related biscuit of base enters subsequent processing together;
(8) being dried the biscuit with moulded pottery not yet put in a kiln to bake, being dried to moisture content 7%, dried moulded pottery not yet put in a kiln to bake is through splitting Line modelling mechanism carries out crackle moulding, and wherein crackle modelling mechanism is that bottom is provided with tiny and irregular projection The template of rib, template carries out punching press to moulded pottery not yet put in a kiln to bake, makes moulded pottery not yet put in a kiln to bake surface form tiny crackle;
(9) the big belt conveyor of the meridian velocity again of the moulded pottery not yet put in a kiln to bake after splitting is to pull open the distance in crackle gap, now Need to add metal powdered frit to the crackle gap pulled open, then by the little Belt Conveying of linear velocity, make the crackle of moulded pottery not yet put in a kiln to bake Gap returns to again the size not being opened, and metal powdered frit is clamp-oned in moulded pottery not yet put in a kiln to bake, is formed on moulded pottery not yet put in a kiln to bake surface and splits Line;
(10) punching press: complete punching press in the die cavity sending into brick machine, make and there is imitating natural stone texture Adobe;
(11) burn till: will fire in adobe feeding kiln 1200 DEG C, firing period 80min;
(12) rubbing down processing: the goods polished edging processing cooling down after burning till obtains natural-like stone Ceramic Tiles, texture lines are fine and smooth, and the change of color also more has levels sense, and ceramic tile surface has some and inlays simultaneously The crackle of embedded, and crackle has gloss, as in figure 2 it is shown, with the crystal structure phase in lithotome Seemingly.
It should be noted that crackle modelling mechanism is not limited only to bottom is provided with tiny and irregular protruding ridge Template, makes moulded pottery not yet put in a kiln to bake surface occur that the method for crackle moulding all can be as other embodiments of the present invention.
Embodiment 3
The production of the stone-imitating ceramic brick of a kind of 80*80cm includes following technique:
(1) preparation of solid hopper: make a height of 100*85*85cm of long * width *, both sides panel dismantled and assembled Cuboid magazine case;
(2) preparation of blank raw material:
Use pug same as in Example 1 and powder;
Pug or powder are respectively charged into respective stirring in mud machine by above proportioning, and add in right amount toward stirring in mud machine Water carry out stirring mud, the moisture content of pug is 20%;
(3) three are stirred the pug that mud machine is stirred and are transported in distribution device by three conveying tubules;
(4) cloth one layer pug, described cloth tube group are filled out at solid hopper inner bottom part by design flow by distribution device By Controlled by Programmable Controller, cloth tube group is moved on described transverse axis or the longitudinal axis by Controlled by Programmable Controller Dynamic, form lateral or longitudinal movement dot matrix cloth tube structure;
(5) by the tube cell of executing of apparatus for distributing, can to form texture at magazine bottom pug upper surface cloth last layer thin The powder thin layer of line;
(6) circulation carries out (4) and (5) program, by adjusting caliber size and the shape of cloth tube way discharging device mouth Pug and the powder of different colours are separated by stacking by solid hopper by the arrangement position of shape and pipeline and swing Fill up, form the mud pier that there is different colours level and there is imitating natural stone texture effect;
(7) old cutting: mud pier carries out old in solid hopper, old complete after by mobile cutoff device pair Mud pier cuts, and cutting obtains moulded pottery not yet put in a kiln to bake, and thickness is 10mm, and moulded pottery not yet put in a kiln to bake falls on biscuit, the mud of well cutting The related biscuit of base enters subsequent processing together;
(8) being dried the biscuit with moulded pottery not yet put in a kiln to bake, being dried to moisture content 7%, dried moulded pottery not yet put in a kiln to bake is through splitting Line modelling mechanism carries out crackle moulding, and wherein crackle modelling mechanism is that bottom is provided with tiny and irregular projection The template of rib, template carries out punching press to moulded pottery not yet put in a kiln to bake, makes moulded pottery not yet put in a kiln to bake surface form tiny crackle;
(9) the big belt conveyor of the meridian velocity again of the moulded pottery not yet put in a kiln to bake after splitting is to pull open the distance in crackle gap, now Need to add metal powdered frit to the crackle gap pulled open, then by the little Belt Conveying of linear velocity, make the crackle of moulded pottery not yet put in a kiln to bake Gap returns to again the size not being opened, and metal powdered frit is clamp-oned in moulded pottery not yet put in a kiln to bake, is formed on moulded pottery not yet put in a kiln to bake surface and splits Line;
(10) punching press: complete punching press in the die cavity sending into brick machine, make and there is imitating natural stone texture Adobe;
(11) carry out executing clear frit to adobe surface.
(12) burn till: will fire in the adobe feeding kiln after glazing 1200 DEG C, firing period 80min;
(13) rubbing down processing: the goods polished edging processing cooling down after burning till obtains natural-like stone Ceramic Tiles, texture lines are fine and smooth, and the change of color also more has levels sense, and ceramic tile surface has some and inlays simultaneously The crackle of embedded, and crackle has gloss, as in figure 2 it is shown, with the crystal structure phase in lithotome Seemingly.
Describe the know-why of the present invention above in association with specific embodiment.These describe and are intended merely to explain this The principle of invention, and limiting the scope of the invention can not be construed to by any way.Based on herein Explaining, those skilled in the art does not needs to pay other tools that performing creative labour can associate the present invention Body embodiment, these modes fall within protection scope of the present invention.

Claims (10)

1. a natural-like stone has the production method of the Ceramic Tiles of crackle, it is characterised in that: include with Lower step:
A, the preparation of blank raw material: conventional ceramic brick raw material is made the pug that moisture content is 18%-25%;
B, mixture distributor is formed in solid hopper pug layer;
C, on pug layer, one layer of powder of charity forms powder layer;
D, repeat the above steps B and step C, until obtaining the mud pier of the fabric thickness reaching predetermined;
E, mud pier is carried out longitudinally cutting, obtain moulded pottery not yet put in a kiln to bake;
F, the moulded pottery not yet put in a kiln to bake of well cutting is dried, after being dried, carries out crackle moulding;
The crackle gap of the moulded pottery not yet put in a kiln to bake that G, upwards step obtain adds powdered frit, it is thus achieved that there is the moulded pottery not yet put in a kiln to bake of crackle;
Adobe is made in H, the moulded pottery not yet put in a kiln to bake punching press that upper step has crackle;
I, burn till;
J, rubbing down processing: the goods polished edging processing cooling down after burning till obtains natural-like stone to be had The Ceramic Tiles of spot.
2. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: the moulded pottery not yet put in a kiln to bake that the cutting of step E obtains is fallen on end base surface, the moulded pottery not yet put in a kiln to bake related end base one of well cutting Rise and enter subsequent processing.
3. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: the crackle moulding of step F is taken off or grid pressing mode by drawing.
4. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: in step F, the dried moisture content of moulded pottery not yet put in a kiln to bake is 6.5-8%.
5. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: before step G, come what supplying step F obtained by the linear velocity belt bigger than basic transporting velocity Moulded pottery not yet put in a kiln to bake pulls open the gap in crackle gap, subsequently into step G.
6. natural-like stone according to claim 4 has the production method of the Ceramic Tiles of crackle, its Being characterised by: after step G, moulded pottery not yet put in a kiln to bake is again by the Belt Conveying that linear velocity is less than basic transporting velocity.
7. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: the powdered frit in step G is metal glaze or frit dry granular or candy glaze or furnace transmutation glaze.
8. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: Ceramic Tiles raw material is multiple, and wherein contains colorant.
9. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: described powder is added colorant by conventional ceramic brick raw material and makes.
10. natural-like stone according to claim 1 has the production method of the Ceramic Tiles of crackle, its It is characterised by: step I also includes before burning till executing clear frit or print clear frit operation.
CN201510094676.6A 2015-03-03 2015-03-03 A kind of production method of Ceramic Tiles of the natural-like stone with crackle Active CN105984014B (en)

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CN108424112B (en) * 2018-04-19 2020-11-10 佛山市东鹏陶瓷有限公司 Preparation process of whole-body light-transmitting brick with single material layer and whole-body light-transmitting brick thereof
CN109678460A (en) * 2019-02-26 2019-04-26 鹰牌陶瓷实业(河源)有限公司 A kind of preparation method of high emulation ceramic tile blank
CN111745806A (en) * 2019-03-28 2020-10-09 夏利兵 Ceramic product dry particle distribution process
CN110044675A (en) * 2019-05-22 2019-07-23 重庆交通大学 A kind of interbedding of soft and hard rocks rock sample producing device and production method
CN115010476A (en) * 2022-06-06 2022-09-06 西藏众陶联供应链服务有限公司 Preparation process of ceramic rock plate with random patterns

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