CN100425416C - Brick blank processing method of natural stone texture imitating ceramic tile - Google Patents
Brick blank processing method of natural stone texture imitating ceramic tile Download PDFInfo
- Publication number
- CN100425416C CN100425416C CNB2005100352124A CN200510035212A CN100425416C CN 100425416 C CN100425416 C CN 100425416C CN B2005100352124 A CNB2005100352124 A CN B2005100352124A CN 200510035212 A CN200510035212 A CN 200510035212A CN 100425416 C CN100425416 C CN 100425416C
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- Prior art keywords
- powder
- diaphragm capsule
- distributing
- texture
- color
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000011449 brick Substances 0.000 title claims abstract description 40
- 239000004575 stone Substances 0.000 title claims abstract description 27
- 239000000919 ceramic Substances 0.000 title claims abstract description 20
- 238000003672 processing method Methods 0.000 title claims description 10
- 239000000843 powder Substances 0.000 claims abstract description 110
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 25
- 239000003086 colorant Substances 0.000 claims abstract description 11
- 239000002775 capsule Substances 0.000 claims description 62
- 239000004744 fabric Substances 0.000 claims description 28
- 238000005406 washing Methods 0.000 claims description 23
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 239000000654 additive Substances 0.000 abstract 1
- 230000000996 additive effect Effects 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000004088 simulation Methods 0.000 abstract 1
- 238000004040 coloring Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0245—Rotatable feed frames, e.g. horizontally rotated over 90 degrees
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/005—Devices or processes for obtaining articles having a marble appearance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a method for processing the green bricks of ceramic tiles with nature-imitated stone material texture. In the method, basic powder and color additive powder with different colors are respectively filled, by layers for multiple times, into mould boxes which are vertically arranged according to the design requirements and a certain filling order so as to precess and prepare the green bricks with nature-imitated stone material texture. Ceramic tiles which are prepared by the present invention have the advantages of natural fine lines of texture, rich color, favourable simulation effect, pattern stability, good controllability and simple process flow, and nature-imitated stone material ceramic tiles with different texture lines can be easily processed.
Description
Technical field
The present invention relates to the brick blank processing method of a kind of processing method of ceramic tile, particularly a kind of natural stone texture imitating ceramic tile.
Background technology
At present, in Production of Ceramics, the ceramic tile of imitating natural stone texture is a main flow.And the common method of embodiment natural stone texture mainly contains method for printing screen and grid striped distributing method.Wherein method for printing screen is: in the moulding adobe, adopt the dissolubility coloring compound, in adobe, and then spray certain water gaging by serigraphy, allow coloring compound form the texture lines in the adobe along with water infiltrates together in adobe.Though the method is widely used at present in the production that is commonly called as " pattern permeating tile ", but it also exists big defective: the one, and the coloring compound that forms the texture lines spreads gradually deeply with moisture easily and spreads, and making it form the exquisiteness of texture lines and lithotome, rich color, crackle shape bag fine rule has very big difference.Although also used the amine contracting agent to cooperate enforcement at present, the texture lines of its gained are compared with the texture lines of lithotome, exist still that lines are thick excessively, inflexible, the defective of emulation difference.The 2nd, in present " pattern permeating tile " produced, adopt screen printing technique also can't allocate and produce with natural famous and precious stone material in existing golden yellow, red texture lines, thereby the emulation degree of its natural-like stone is had a greatly reduced quality, and class can't improve again.Grid striped distributing method then is a fixed point cloth of realizing pattern by the striped of grid, cloth was on grid after its general elder generation superposeed several colorants, striped by grid forms a pattern roughly then, and formed pattern some thin slightly texture lines can occur and form again in the mixed process at random of powder.This grid striped distributing method is because the controllable force degree is not strong, make the ceramic tile of its stone texture-like that produces can only exist some roughly, rough texture lines, thereby cause it only to be confined to imitate the rough stone material of some texture lines, if be used to imitate the bag of some texture lines exquisitenesses, its emulation degree obviously fails far away to reach.
Summary of the invention
The objective of the invention is to solve above-mentioned existing problems, provide a kind of texture fine rule nature, rich color, simulated effect good, and controllability is good, pattern stable, the brick blank processing method of the simple natural stone texture imitating ceramic tile of technological process.
Technical scheme of the present invention is achieved in that
A kind of brick blank processing method of natural stone texture imitating ceramic tile, it comprises the steps:
(1) at first by designing requirement make its lamina tecti and wherein a side panel be removable and its long and wide die cavity than brick machine is smaller, the thickness fixed square flat diaphragm capsule by manufacturing polished bricks desired thickness then;
(2) color interpolation powder material B powder, C powder, D powder, E powder, the F powder with preprepared original washing powder material A and various different colours is respectively charged into executing in the powder device of apparatus for distributing, and vertically is installed on the diaphragm capsule of making on the apparatus for distributing;
(3) fill out cloth one deck original washing powder material A at the diaphragm capsule inner bottom part by design flow by the powder device of executing of apparatus for distributing;
(4) by apparatus for distributing execute the powder device with at least a interpolation color powder pressing board face design flow evenly or randomly the upper surface cloth last layer of the original washing powder material A in diaphragm capsule can form the powder thin layer of texture fine rule;
(5) in diaphragm capsule, fill out fabricbase powder A by the powder device of executing of control apparatus for distributing, be filled powder by designing requirement up to diaphragm capsule;
(6) build the lamina tecti of diaphragm capsule by the transmission device that is provided with of control apparatus for distributing, and the diaphragm capsule that will fill up powder lies low be sent to brick machine on conveyer belt;
(7) filled up the diaphragm capsule of powder before sending into the die cavity of brick machine, the pumping board device that is provided with by the control brick machine is taken out the side panel of diaphragm capsule earlier, again diaphragm capsule is sent in the die cavity of brick machine after the punching press, ejected diaphragm capsule, make the adobe that is formed with imitating natural stone texture.
For the present invention can being produced have the brick of lines rich color, imitating natural stone texture that simulated effect is good, the said method step also includes after (4): the materials device of executing by the control apparatus for distributing evenly or is randomly filled out cloth one deck original washing powder material A by design flow on the surface of color interpolation powder thin layer, on the surface of this original washing powder material A, evenly or randomly fill out cloth one deck color again and add the powder thin layer, be filled powder up to diaphragm capsule by designing requirement repeatedly by design flow.
The present invention repeatedly fills out the method that the powder of various different colours on the cloth forms the imitating natural stone texture adobe by different level owing to adopting in the vertical diaphragm capsule that is provided with by designing requirement, make this brightly in adobe, form the imitating natural stone texture fine rule by the powder of various different colours is repeatedly filled out to be distributed in to come in the diaphragm capsule by designing requirement by different level, make not only texture fine rule nature of ceramic tile that processing and manufacturing goes out, rich color, simulated effect is good, and pattern is stable, controllability is good, technological process is simple, and processing and manufacturing goes out the natural-like stone ceramic tile of various different texture lines easily.
The present invention is further illustrated below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is a technological process principle schematic of the present invention.
The schematic diagram of the adobe that Fig. 2 is processed into for the present invention.
Fig. 3 is the A-A cross-sectional schematic of Fig. 2 of the present invention.
The specific embodiment
The brick blank processing method of a kind of natural stone texture imitating ceramic tile of the present invention, it comprises the steps:
(1) at first by designing requirement make its lamina tecti and wherein a side panel be removable and its long and wide die cavity than brick machine is smaller, the thickness fixed square flat diaphragm capsule by manufacturing polished bricks desired thickness then;
(2) color of preprepared original washing powder material A and various different colours is added powder (B powder, C powder, D powder, E powder, F powder etc.) and be respectively charged into executing in the powder device of apparatus for distributing, and vertically be installed on the diaphragm capsule of making on the apparatus for distributing;
(3) fill out cloth one deck original washing powder material A at the diaphragm capsule inner bottom part by design flow by the powder device of executing of apparatus for distributing;
(4) by apparatus for distributing execute the powder device with at least a interpolation color powder pressing board face design flow evenly or randomly the upper surface cloth last layer of the original washing powder material A in diaphragm capsule can form the powder thin layer of texture fine rule;
(5) in diaphragm capsule, fill out fabricbase powder A by the powder device of executing of control apparatus for distributing, be filled powder by designing requirement up to diaphragm capsule;
(6) build the lamina tecti of diaphragm capsule by the transmission device that is provided with of control apparatus for distributing, and the diaphragm capsule that will fill up powder lentamente lies low be sent to brick machine on conveyer belt;
(7) filled up the diaphragm capsule of powder before sending into the die cavity of brick machine, the pumping board device that is provided with by the control brick machine is taken out the side panel of diaphragm capsule earlier, again diaphragm capsule is sent in the die cavity of brick machine after the punching press, ejected diaphragm capsule, make the adobe that is formed with imitating natural stone texture.
For the present invention can being produced have the brick of lines rich color, imitating natural stone texture that simulated effect is good, the said method step also includes after (4): the materials device of executing by the control apparatus for distributing evenly or is randomly filled out cloth one deck original washing powder material A by design flow on the surface of color interpolation powder thin layer, on the surface of this original washing powder material A, evenly or randomly fill out cloth one deck color again and add the powder thin layer, be filled powder up to diaphragm capsule by designing requirement repeatedly by design flow.
Processing and manufacturing process of the present invention is such: shown in process flow diagram 1, as stated above step at first by designing requirement make its lamina tecti and wherein a side panel be removable, and its long and wide die cavity than brick machine is smaller, thickness is then pressed manufacturing polished bricks desired thickness and fixed square flat diaphragm capsule 11; And prepare original washing powder material A and the multiple color that the certain order number of tool and color have nothing in common with each other and add powder, add powder as the color that adopts B powder, C powder, D powder, E powder, F powder to wait in the above-mentioned method to distinguish various different colours; Powder with these different colours is respectively charged into executing in the materials device 12 of apparatus for distributing then, and vertically is installed on the diaphragm capsule of making 11 on the apparatus for distributing; Secondly, fill out cloth one deck original washing powder material A3 at the diaphragm capsule inner bottom part by design flow by the powder device 12 of executing of apparatus for distributing; As shown in Figure 1, can execute materials device 12 by control according to designing requirement and carry out evenly or at random filling out cloth this moment, is covered with diaphragm capsule 11 bottoms or fills out cloth to certain altitude by designing requirement up to filling out; And then, the materials device 12 of executing by the control apparatus for distributing is filled out its a kind of color interpolation powder 4 of cloth in diaphragm capsule, as fill out cloth B powder, this moment can by apparatus for distributing execute powder device 12 with the B powder by design flow evenly or randomly the upper surface cloth last layer of the original washing powder material A3 in the diaphragm capsule color that can form the texture fine rule add powder thin layer 4; And then repeat to fill out fabricbase powder A, till diaphragm capsule is filled up by designing requirement.After the filler operation is finished, the lamina tecti of diaphragm capsule is built, and the diaphragm capsule that will fill up powder lentamente lies low be sent to brick machine on conveyer belt 13 by the transmission device on the apparatus for distributing; Diaphragm capsule 11 is before entering the die cavity of brick machine, and earlier the pumping board device that is provided with by brick machine is taken out the side panel of diaphragm capsule, and diaphragm capsule is sent in the die cavity of brick machine after the punching press, ejects diaphragm capsule, makes and forms the adobe 1 with imitating natural stone texture lines.In this process, formed texture fine rule thick, carefully height or the thickness by powder layer decides, it can be executed materials device 12 by control and fill out the cloth powder and how much realize; Formed lines 2 are that straight line or curve are relevant with filling out fabricbase powder A3, as the materials device 12 of executing of controlling apparatus for distributing is filled out cloth one deck original washing powder material A equably at the diaphragm capsule inner bottom part, the texture lines 2 that adobe 1 back of then making is embodied are straight lines, as the materials device of executing of controlling apparatus for distributing is filled out cloth one deck original washing powder material A randomly at the diaphragm capsule inner bottom part, the texture lines 2 that adobe 1 back of then making is embodied are irregular curves, and are shown in Figure 3 with signal as schematic diagram 2.For the present invention can being produced have the brick of lines rich color, imitating natural stone texture that simulated effect is good, the said method step also includes after (4): the materials device of executing by the control apparatus for distributing evenly or is randomly filled out cloth one deck original washing powder material A3 by design flow on the surface of color interpolation powder thin layer, on the surface of this original washing powder material A, evenly or randomly fill out cloth one deck color again and add powder thin layer 4, be filled powder up to diaphragm capsule by designing requirement repeatedly by design flow.In this process, the color of also each can not planted different colours is added powder and filled out cloth with original washing powder material A is staggered in turn by the materials device of executing of control apparatus for distributing, and is perhaps all right: the powder of various different colours is regardless of primary and secondary evenly or randomly fills out by design flow in regular turn and be covered with diaphragm capsule by the materials device of executing of apparatus for distributing.The present invention is texture fine rule nature, the rich color of the ceramic tile that comes out of processing and manufacturing not only, and simulated effect is good, controllability is good, and technological process is simple, can go out the natural-like stone ceramic tile of various different texture lines by design requirement processing and manufacturing easily.
Wherein, be convenient to implement in order to make the present invention, above-mentioned diaphragm capsule 11 by the die cavity of deltiod and removably lid place the side panel of its side and removably lid place the lamina tecti of its end face to constitute.And for the ease of diaphragm capsule 11 bodies being put into and ejected the die cavity of brick machine, the volume of described diaphragm capsule is slightly less than the die cavity volume of brick machine, and it can be processed by plastic cement material or other material.Simultaneously, for the ease of processing the ceramic tile of twill, can addition inclined-plane, bottom with diaphragm capsule at the bottom of.In order the present invention to be convenient to control the cloth of filling out of powder, above-mentionedly execute the cutting mode that materials device 12 can adopt the swing pipe structure, or be horn mouth structure cutting mode, or also can other structured packing mode.
Claims (2)
1, a kind of brick blank processing method of natural stone texture imitating ceramic tile is characterized in that this brick blank processing method comprises the steps:
(1) at first by designing requirement make its lamina tecti and wherein a side panel be removable and its long and wide die cavity than brick machine is smaller, the thickness fixed square flat diaphragm capsule by manufacturing polished bricks desired thickness then;
(2) color interpolation powder material B powder, C powder, D powder, E powder, the F powder with preprepared original washing powder material A and various different colours is respectively charged into executing in the powder device of apparatus for distributing, and vertically is installed on the diaphragm capsule of making on the apparatus for distributing;
(3) fill out cloth one deck original washing powder material A at the diaphragm capsule inner bottom part by design flow by the powder device of executing of apparatus for distributing:
(4) by apparatus for distributing execute the powder device with at least a interpolation color powder pressing board face design flow evenly or randomly the upper surface cloth last layer of the original washing powder material A in the diaphragm capsule color that can form the texture fine rule add the powder thin layer;
(5) in diaphragm capsule, fill out fabricbase powder A by the powder device of executing of control apparatus for distributing, be filled powder by designing requirement up to diaphragm capsule;
(6) build the lamina tecti of diaphragm capsule by the transmission device that is provided with of control apparatus for distributing, and the diaphragm capsule that will fill up powder lies low be sent to brick machine on conveyer belt;
(7) filled up the diaphragm capsule of powder before sending into the die cavity of brick machine, the pumping board device that is provided with by the control brick machine is taken out the side panel of diaphragm capsule earlier, again diaphragm capsule is sent in the die cavity of brick machine after the punching press, ejected diaphragm capsule, make the adobe that is formed with imitating natural stone texture.
2, according to the brick blank processing method of the described natural stone texture imitating ceramic tile of claim 1, it is characterized in that also including after the said method step (4): the materials device of executing by the control apparatus for distributing evenly or is randomly filled out cloth one deck original washing powder material A by design flow on the surface of color interpolation powder thin layer, on the surface of this original washing powder material A, evenly or randomly fill out cloth one deck color again and add the powder thin layer, be filled powder up to diaphragm capsule by designing requirement repeatedly by design flow.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100352124A CN100425416C (en) | 2005-06-16 | 2005-06-16 | Brick blank processing method of natural stone texture imitating ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100352124A CN100425416C (en) | 2005-06-16 | 2005-06-16 | Brick blank processing method of natural stone texture imitating ceramic tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1718403A CN1718403A (en) | 2006-01-11 |
| CN100425416C true CN100425416C (en) | 2008-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100352124A Expired - Fee Related CN100425416C (en) | 2005-06-16 | 2005-06-16 | Brick blank processing method of natural stone texture imitating ceramic tile |
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| CN (1) | CN100425416C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101066611B (en) * | 2007-06-15 | 2011-12-14 | 广东金牌陶瓷有限公司 | Ceramic tile powder distributing process for forming random decorating grains |
| US9186819B1 (en) * | 2014-08-19 | 2015-11-17 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| US9289923B1 (en) | 2015-01-30 | 2016-03-22 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| CN108527631B (en) * | 2018-04-26 | 2024-05-14 | 佛山市东鹏陶瓷有限公司 | Distributing equipment and distributing method for distributing bricks with interval stripe textures |
| IT201800007945A1 (en) * | 2018-08-07 | 2020-02-07 | Siti - B&t Group Spa | EQUIPMENT AND PROCESS FOR THE REALIZATION OF CERAMIC AND / OR STONE SLABS |
| US12030260B1 (en) | 2020-01-02 | 2024-07-09 | Cambria Company Llc | Stone slabs, systems, and methods |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999028262A1 (en) * | 1997-12-02 | 1999-06-10 | Dening Yang | Granite-like ceramic sheet material and method for manufacturing the same |
| CN1339363A (en) * | 2001-09-10 | 2002-03-13 | 杨德宁 | Three-dimensional colour patteru plate sintered with porcelain powder |
| CN1490139A (en) * | 2002-10-17 | 2004-04-21 | 李桂容 | Production of ceramic tiles with simulated wood grains |
-
2005
- 2005-06-16 CN CNB2005100352124A patent/CN100425416C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999028262A1 (en) * | 1997-12-02 | 1999-06-10 | Dening Yang | Granite-like ceramic sheet material and method for manufacturing the same |
| CN1339363A (en) * | 2001-09-10 | 2002-03-13 | 杨德宁 | Three-dimensional colour patteru plate sintered with porcelain powder |
| CN1490139A (en) * | 2002-10-17 | 2004-04-21 | 李桂容 | Production of ceramic tiles with simulated wood grains |
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| Publication number | Publication date |
|---|---|
| CN1718403A (en) | 2006-01-11 |
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Owner name: FOSHAN LONGZHOU TECHNOLOGY PROMOTION CO., LTD. Free format text: FORMER OWNER: LIU QUNHAI Effective date: 20091120 |
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Effective date of registration: 20091120 Address after: Room 1906, Kapok Mansion, No. 77, Fenjiang Middle Road, Chancheng District, Foshan, Guangdong Patentee after: Foshan dragon boat technology promotion Co., Ltd. Address before: Room 19, building 05, Kapok Mansion, Fenjiang Middle Road, Foshan, Guangdong Patentee before: Liu Qunhai |
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Granted publication date: 20081015 Termination date: 20110616 |