CN106915197A - A kind of heap carves the preparation method of ceramic wafer decoration painting - Google Patents
A kind of heap carves the preparation method of ceramic wafer decoration painting Download PDFInfo
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- CN106915197A CN106915197A CN201710058997.XA CN201710058997A CN106915197A CN 106915197 A CN106915197 A CN 106915197A CN 201710058997 A CN201710058997 A CN 201710058997A CN 106915197 A CN106915197 A CN 106915197A
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- preparation
- glaze
- heap
- ceramic wafer
- ceramic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
Abstract
The present invention relates to the preparation method that a kind of heap carves ceramic wafer decoration painting, comprise the following steps：1）At least a portion to ceramic plate surface carries out blasting treatment, and at least one of glazed layer of the ceramic plate surface of removal simultaneously makes at least a portion of the ceramic plate surface form one layer of frosting；2）By step 1）After frosting cleaning, the drying of the ceramic wafer of preparation, heap print white glaze, to form three-dimensional massed glaze pattern；3）In step 2）The surface spray printing multicolour pattern of the ceramic wafer of preparation；4）In step 3）The ceramic wafer of preparation is sintered.The present invention first passes through blasting craft treatment, increases the adhesive force of colorant, then forms three-dimensional massed glaze pattern by addition heap glaze handicraft, reaches three-dimensional 3D effect, then spray printing multicolour pattern, forms colorful decorative effect.
Description
Technical field
The invention belongs to ceramic building material field, more particularly to a kind of preparation method of ceramic plate painting.
Background technology
In recent years, ceramic drawing is deep to be liked by masses as a kind of Novel ornament.Existing industrialized mass production ceramic drawing
Technique be mainly following three kinds of modes：The first is that first artistic pictures are printed on poster paper, and poster paper then is attached into porcelain
Fired on base and formed；Second is directly on ceramic body using various face in silk-screen printing, glue roller printing and ink jet printing
The pattern of color, applies clear frit firing on clear frit or heap and forms；The third is carved through laser engraving machine in ceramic brick surface
Various patterns are carved, then sprays required color and processed.The ceramic art that above-mentioned first two mode is made is drawn color and is not enough enriched,
Stereovision is not strong, and artistry is not good enough, and product specification is limited, and production cost is high；And the third is without burning process, easily takes off
Color, perishable, hardly possible cleaning, easily stays cut to destroy picture effect, is not durable.Chinese patent CN105272366A discloses a kind of coloured silk
The preparation method of ceramic wafer decoration painting is sprayed, but its product solid 3D effect for preparing is not strong enough.Chinese patent
CN105620165A discloses a kind of porcelain plate painting making technology, but it uses subtraction, is confined to porcelain plate thickness in itself, level list
One, and because using the similar technique for covering abrasion, only one of which level, the edge of etching is more stiff, and transition is unnatural.
The content of the invention
It is contemplated that overcoming the defect of existing ceramic plate painting preparation method, there is provided one kind can realize that third dimension is strong, penetrating
Property is good, and fidelity is high, the preparation method of the ceramic wafer decoration painting with original in style decorative effect.
The invention provides the preparation method that a kind of heap carves ceramic wafer decoration painting, it is characterised in that comprise the following steps：
1) at least a portion to ceramic plate surface carries out blasting treatment, at least one of glazed layer of the ceramic plate surface of removal
And at least a portion of the ceramic plate surface is formed one layer of frosting；
2) by step 1) prepare ceramic wafer frosting cleaning, dry after, according to design requirement, many secondary clearings, heap print white glaze,
To form three-dimensional massed glaze pattern；
3) in step 2) prepare ceramic wafer surface spray printing multicolour pattern；
4) in step 3) prepare ceramic wafer carry out Fast Sintering.
The present invention first passes through blasting craft treatment, increases the adhesive force of colorant, then forms three by addition heap glaze handicraft
Dimension massed glaze pattern, reaches three-dimensional 3D effect, then spray printing multicolour pattern, forms colorful decorative effect.So-called " addition massed glaze " is
Refer to digital document layered, dot matrix image accumulation successively carried out on porcelain plate, after complete one layer of spray printing, then repeatedly carry out return spray printing,
To reach the thickness requirement of design.Ceramic plate painting third dimension of the invention is strong, and permeability is good, and fidelity is high, with original in style
Decorative effect.The present invention uses particle (ink droplet) successively to stack, and (every layer is made through digital document decomposition and piled up at many levels
Cross) mode, make the more smooth nature of the concavo-convex transition of picture.
It is preferred that the specification of the ceramic wafer is (900~1200) × (1800~3600) × (3.5~5.5) mm.This hair
It is bright to can be applied to large-scale ultra-thin ceramic wafer.It is preferred that blasting pressure is 1~10kg/m3, flow is 5~20m3/ point.
It is preferred that in step 2) in, apply white glaze layer on frosting or whole ceramics plate surface, it is upper many then at white glaze layer
Secondary clearing heap prints white glaze.Apply white glaze layer to make ceramic bottom base reach the whiteness on printing basis, heap print white glaze is to reach picture
The main body effect of accumulation.By applying white glaze layer, ceramic thin plate embryo color can be covered, reach printing reference colours requirement.
It is preferred that the composition of white glaze includes：Polyester acrylic fat 35%, trifunctional acrylate monomer 6%, 510 pulvis
(510 polymerization inhibitor) 0.2%, titanium dioxide 40%, aldehyde animi resin (aldehyde resin) 5%, TPO 4%, modified poly ethylene wax powder
0.5%, polyurethane acroleic acid fat 5%, silane coupler (such as silane coupler (Y gals code) (Y- mercapto propyl group front threes oxosilane))
4%, wetting agent (wetting agent：It is special modified, polyether siloxane copolymer) 0.3%.
It is preferred that the thickness of the white glaze layer is 0.02~0.04mm.
It is preferred that it is rapid 2) in, using UV ink-jet printers, heap print white glaze is carried out according to pre-designed massed glaze pattern.
It is preferred that step 2) in, during heap print white glaze, massed glaze 3~5 times repeatedly.It is possible thereby to form the solid of more horn of plenty
3D effect.
It is preferred that step 3) in, using UV ink-jet printer spray printing predetermined patterns.
It is preferred that step 4) in, it is described to be sintered to low temperature Fast Sintering, wherein, the technological parameter bag of low temperature Fast Sintering
Include：300~500 DEG C of UV lamp temperature, preferably 3~8 minutes time, 5 minutes.By low temperature Fast Sintering, can be by product surface
Ink, glaze drying.
Ceramic wafer decoration painting prepared by the present invention can also be carried out fixed point contraposition splicing, combination forms pattern.
Beneficial effects of the present invention：
Because the present invention uses ceramic wafer, lightweight, specification is big, using environmentally friendly raw material, rotten with chemical substances such as acid-fast alkali-proofs
Erosion, with moistureproof and waterproof, the characteristics of easily arranging.Ceramic decoration product of the present invention, third dimension is strong, rich color, color, pattern and
Size can be customized according to customer requirement, with artistic value very high.The product have fire prevention, it is water-fast, mothproof, mould proof, be easy to
Cleaning, low cost, it is ornamental strong, the features such as be easy to construction, can be showed with various art forms such as traditional Chinese Painting, oil painting, can be extensive
Inner wall of building decoration is applied to, such as：Television background wall, mural painting, entry decorative wall, goods of furniture for display rather than for use etc..Its decoration is realized to be produced in ceramics
High yield rate on product, has no time to shelter, and more attractive, feel is more rich；Product property indices meet national standard, and lead cadmium
Stripping quantity can reach the national standards such as America and Europe.
Brief description of the drawings
Fig. 1 is the profile of massed glaze technology theory model of the present invention；
Fig. 2 is the plan view of massed glaze technology theory model of the present invention；
Fig. 3 is the actual profile that effect is presented of heap glaze handicraft of the present invention.
Specific embodiment
The present invention is further illustrated below in conjunction with accompanying drawing and following implementation methods, it should be appreciated that accompanying drawing and following implementation methods
The present invention is merely to illustrate, is not intended to limit the present invention.
The present invention makes decoration painting by the way of massed glaze on ceramic wafer：Computer 3D number heap glaze handicrafts, solid is presented.
Third dimension is strong, and permeability is good, and fidelity is high, with original in style decorative effect.
Step one：Using ceramic wafer, it can be large size ceramic plate, and such as its product specification can be 900mm × 1800mm
× (3.5~5.5) mm or 1200 × 2400 × (3.5~5.5) mm.(first mate spells to cut into prescribed level according to pattern dimension
Map interlinking does not cut then).In addition, the ceramic wafer is preferably enviroment protective ceramic plate.In one example, using Mona Lisa group share
Environment-friendly products ceramic wafer (such as model of Co., Ltd's production：CB5009M、CB3001M).The ceramic wafer that the present invention is used, weight
Amount is light, specification is big, using environmentally friendly raw material, with chemicals attacks such as acid-fast alkali-proofs, with moistureproof and waterproof, easily arrange.
Step 2：Carrying out sandblasting to the ceramic thin plate for setting size using diamond dust air compressor machine goes glaze paint to process.Sandblasting
Depth can be adjusted by adjusting air pressure and abrasive material.Pressure is general in 1~10kg/m3, preferably 2~7kg/m3, flow 5
~20m3/ point, preferably 8~12m3/ point, more preferably 9.6m3/ point.The effect of sandblasting is the glaze for removing ceramic thin plate surface
Surface layer, makes adobe surface form one layer of frosting, is easy to colouring.In addition, if needing to retain the lines of original ceramic wafer, then may be used
Sandblasting is carried out with part surface.If the lines of original ceramic wafer need not be retained, sandblasting can be carried out in whole surface.
Additionally, the sand material used by sandblasting can refer to abrasive material, that is, it is not limited to diamond dust.Then ceramic thin plate is cleaned up, surface drying.It is excellent
Selection of land, full sized brick last layer white glaze again, and be baked to.The composition of white glaze may include：Polyester acrylic fat 35%, trifunctional propylene
Sour alicyclic monomer 6%, 510 pulvis 0.2%, titanium dioxide 40%, aldehyde animi resin 5%, TPO (2,4,6 one trimethylbenzoyls one or two
Phenyl phosphine oxide) 4%, modified poly ethylene wax powder 0.5%, polyurethane acroleic acid fat 5%, silane coupler 4%, wetting agent
0.3%.The thickness of white glaze layer can be 0.02~0.04mm, e.g., about 0.03mm.Processed by blasting craft, increase colorant
Adhesive force, upper white glaze can cover ceramic thin slab color, reach printing reference colours requirement (this operation can be omitted).
Step 3：The massed glaze pattern file that designer is designed is input into the computer of ink-jet printer.
Step 4：The ceramic thin plate that step 2 is handled well is positioned on UV ink-jet printers, ink-jet printer example
It is JERIX KX series 2030FRK and DILI NEO TITAN series UV printers that producer such as can be used.
Step 5：Large format high accuracy heap print white glaze is carried out to ceramic thin plate through UV ink-jet printers output pattern to make.
The present invention uses addition heap glaze handicraft.Heap print white glaze can be carried out on above-mentioned frosting or white glaze layer.White glaze in heap print white glaze
Can be identical component with the white glaze in above-mentioned white glaze layer.Fig. 1, Fig. 2 are shown respectively the section of massed glaze technology theory model of the present invention
Figure and plan view.As shown in Figure 1 and Figure 2, the present invention using particle (ink droplet) successively stacking (every layer is made through digital document point
Solution is multi-level to pile up transition) mode carry out massed glaze.The specific number of plies can as needed depending on.From bottom to top, face is sprawled for every layer
Product can be gradually reduced.Shown in left, center, right figure in as shown in Figure 1, Figure 2, the global shape for stacking out can be selected as needed
Select, for example, can adjust global shape by changing each layer of ink droplet quantity and/or the dropwise addition position of ink droplet.Ink droplet it is total
Volume can be 5000~15000 cu μ ms.Fig. 3 shows the actual profile that effect is presented of heap glaze handicraft of the present invention.Because of reality
Ink droplet is 5000~15000 cu μ ms, so final presentation effect is more smooth rim condition.In the present invention, can
Massed glaze 3~5 times repeatedly, reach three-dimensional 3D effect as requested.In one example, the ink of white glaze uses import special environment protection
The glaze ink original-pack ink of JERIX and DILLI.
Step 6：On the basis of step 5, large format is carried out to ceramic thin plate through UV ink-jet printers output pattern and is put down
Face high accuracy spray printing multicolour pattern makes (colorant spray printing).In one example, using import special environment protection glaze ink JERIX and
The original-pack inks of DILLI, reduce realistic colour.
Step 7：The semi-finished product handled well to step 6 use low temperature Fast Sintering (such as UV lamp temperature 300-500 degree, 5
Minute).Its role is to product surface ink, glaze solidification are dried.
Claims (10)
1. a kind of heap carves the preparation method of ceramic wafer decoration painting, it is characterised in that comprise the following steps：
1）At least a portion to ceramic plate surface carries out blasting treatment, at least one of glazed layer of the ceramic plate surface of removal
And at least a portion of the ceramic plate surface is formed one layer of frosting；
2）By step 1）After frosting cleaning, the drying of the ceramic wafer of preparation, heap print white glaze, to form three-dimensional massed glaze pattern；
3）In step 2）The surface spray printing multicolour pattern of the ceramic wafer of preparation；
4）In step 3）The ceramic wafer of preparation is sintered.
2. preparation method according to claim 1, it is characterised in that step 1）In, the specification of the ceramic wafer is（900
~1200）×（1800~2400）×（3.5~5.5）mm.
3. preparation method according to claim 1 and 2, it is characterised in that step 1）In, blasting pressure is 1~10kg/m3,
Flow is 5~20m3/ point.
4. preparation method according to any one of claim 1 to 3, it is characterised in that in step 2）In, in frosting or
Apply white glaze layer in whole ceramics plate surface, then at the upper heap print white glaze of white glaze layer.
5. preparation method according to claim 4, it is characterised in that the composition of white glaze includes：Polyester acrylic fat 35%,
Trifunctional acrylate monomer 6%, 510 polymerization inhibitors 0.2%, titanium dioxide 40%, aldehyde resin 5%, TPO 4%, modified poly ethylene wax powder
0.5%, polyurethane acroleic acid fat 5%, silane coupler 4%, wetting agent 0.3%.
6. the preparation method according to claim 4 or 5, it is characterised in that the thickness of the white glaze layer for 0.02~
0.04mm。
7. preparation method according to any one of claim 1 to 6, it is characterised in that step 2）In, beaten using UV ink-jets
Print machine, heap print white glaze is carried out according to pre-designed massed glaze pattern.
8. preparation method according to any one of claim 1 to 7, it is characterised in that step 2）In, during heap print white glaze,
Massed glaze 3~5 times repeatedly.
9. preparation method according to any one of claim 1 to 8, it is characterised in that step 3）In, beaten using UV ink-jets
Print machine spray printing predetermined pattern.
10. preparation method according to any one of claim 1 to 9, it is characterised in that step 4）In, it is described to be sintered to
Low temperature Fast Sintering, wherein, the technological parameter of low temperature Fast Sintering includes：300~500 DEG C of UV lamp temperature, 3~8 minutes time,
It is preferred that 5 minutes.
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| CN201710058997.XA CN106915197B (en) | 2017-01-23 | 2017-01-23 | Preparation method of stacked ceramic plate decorative picture |
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| CN201710058997.XA CN106915197B (en) | 2017-01-23 | 2017-01-23 | Preparation method of stacked ceramic plate decorative picture |
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| CN106915197B CN106915197B (en) | 2020-06-12 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107553702A (en) * | 2017-09-06 | 2018-01-09 | 佛山市嘉亿艺术陶瓷研究有限公司 | A kind of automatic texturing enameling method of intelligence based on big data computing |
| CN109397496A (en) * | 2018-10-18 | 2019-03-01 | 郑春好 | A method of building the multi-level color mud heap carving of water purple pottery |
| CN110627371A (en) * | 2019-09-27 | 2019-12-31 | 张柳松 | Method for making Ru art jade porcelain picture with picture under glaze layer |
| CN111114181A (en) * | 2019-12-06 | 2020-05-08 | 蒙娜丽莎集团股份有限公司 | Preparation method of carved silver paint ceramic board painting |
| CN113264757A (en) * | 2021-05-25 | 2021-08-17 | 德化县韵丽陶瓷有限公司 | Manufacturing process of on-glaze transparent pile carving |
| CN115650769A (en) * | 2021-11-05 | 2023-01-31 | 蒙娜丽莎集团股份有限公司 | Frosted thin ceramic plate with super-flat glaze surface and fine texture and preparation method thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111114181A (en) * | 2019-12-06 | 2020-05-08 | 蒙娜丽莎集团股份有限公司 | Preparation method of carved silver paint ceramic board painting |
| CN113264757A (en) * | 2021-05-25 | 2021-08-17 | 德化县韵丽陶瓷有限公司 | Manufacturing process of on-glaze transparent pile carving |
| CN115650769A (en) * | 2021-11-05 | 2023-01-31 | 蒙娜丽莎集团股份有限公司 | Frosted thin ceramic plate with super-flat glaze surface and fine texture and preparation method thereof |
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| CN106915197B (en) | 2020-06-12 |
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