CN1451558A - Method and apparatus for making artificial stone culture stone ceramic product - Google Patents
Method and apparatus for making artificial stone culture stone ceramic product Download PDFInfo
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- CN1451558A CN1451558A CN 03123637 CN03123637A CN1451558A CN 1451558 A CN1451558 A CN 1451558A CN 03123637 CN03123637 CN 03123637 CN 03123637 A CN03123637 A CN 03123637A CN 1451558 A CN1451558 A CN 1451558A
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Abstract
A method for preparing the natural stone-like ceramic product with fine color and pattern on its surface includes charging powder from hopper in feeder, feeding powder in die, covering it with a patterned paper, punching, firing, and fine trimming.
Description
Technical field
The present invention relates to ceramic product and make the field, relate to a kind of equipment of making method and this method of enforcement of natural-like stone Art Stone ceramic product specifically.
Background technology
In modern society, ceramic product has become indispensable a kind of product in people's life, and it is widely used in building decoration and building structure.Along with the change of public's aesthetic standard, also more and more higher to the requirement of ceramic product incrustation.In order to satisfy this demand, the method for in the prior art ceramic product surface being decorated mainly contains following three kinds.
The 1st kind of method is in the blank forming process surface to be decorated, and die pressing (method of embossing) and dry powder print process are for example arranged.Die pressing (method of embossing) is that the mould Surface Machining is become to have concavo-convex grain pattern, and the base substrate after the moulding promptly has and the corresponding grain pattern of mould.But this trailing can only show the ups and downs grain effect of product surface, does not have color, can not solve the problem of figure line mechanism.The dry powder print process is that colored powder is scattered on blank through film or the screen cloth that sets in advance the figure pit, again blank is pressed into base substrate.In this method, because film or screen cloth and blank face are at regular intervals, the printing toner is to fall on the blank surface with the form of freely falling body, and final products surface grain pattern is coarse, stereovision is poor, has the offending shortcoming of figure line so cause.
The 2nd kind of method is that the billet surface after the moulding is decorated, and for example carries out serigraphy, glue roller printing or decal paper printing etc. in billet surface.The 3rd kind of method is that the ceramic product surface is decorated, for example decal paper decoration, Freehandhand-drawing decoration etc.
The 2nd, in the 3 two kind of method, though serigraphy, glue roller printing and decal paper are decorated the decoration that is suitable for fine color and grain pattern, require the surface of decorated body smooth substantially, concavo-convex fluctuating is little.Change greatly and sharp-pointed for concave-convex surface as the lithotome Art Stone, sometimes even rectangular situation, then grain pattern can't be printed onto the position, angle, cause that grain pattern is discontinuous, broken string and lack and spend distortion, so inapplicable.
Yet the natural-like stone Art Stone that above-mentioned just such concave-convex surface is big has been complied with the urbanite and has been returned Piao and return genuine psychological needs, is subjected to the welcome in market in recent years.In American-European developed country, the natural-like stone Art Stone has become the main product of building ceramic tiles, and China also comes into vogue in the big city.Take on the international pottery and ceramic machinery exhibition that (Bologana) hold at Italian POLO in 2002, put on display natural-like stone Art Stone ceramic product and the production equipment thereof made with the secondary pressing.The secondary pressing is in the stage of making base substrate, and with two stamping machine series connection, the die surface of second stamping machine has the stone material Z-Correct bump mapping Z-correct.Decorating apparatus such as dry powder printing machine, distributing device are installed between the stamping machine.Workflow is as follows: first stamping machine low-pressure (40～80kg/m
2) the first base of molding flat, after carrying out dry powder printing etc. and decorate on first base surface, move into second stamping machine again, and with high pressure (300kg/m
2) punching press finishes bag and be shaped to material base at last, again material base is carried out sintering and fine finishining and handle and make product.
But this method needs two stamping machines to carry out twice punching press, also needs to install decorating apparatus such as dry powder printing machine, distributing device.Has the shortcoming that operation is many, equipment is complicated and product cost increases significantly.
Up to the present comprehensive above-mentioned situation, when making natural-like stone Art Stone ceramic product, does not also use pressing product surface to be decorated and obtained the method and apparatus of satisfactory color, figure line as can be known.
Summary of the invention
Purpose of the present invention is exactly in order to overcome the above-mentioned problems in the prior art, provide a punching press of a kind of employing just can give natural-like stone Art Stone surface (sharp-pointed concavo-convex contoured surface) fine color and grain pattern decoration and can make the figure line keep the method for the manufacturing natural-like stone Art Stone ceramic product of successive line and the equipment of implementing this method.
The method of manufacturing natural-like stone Art Stone ceramic product of the present invention may further comprise the steps:
(1) by hopper to pay-off cloth powder;
(2) by pay-off to stamping machine punching press position powder feeding material;
(3) stamping machine that uses the upper punch lower surface to have the natural-like stone Z-Correct bump mapping Z-correct is pressed into base substrate with powder to be punched; And
(4) above-mentioned base substrate is burnt till with fine finishining handle.It is characterized in that, before powder to be punched is pressed into base substrate with stamping machine, send marble paper to the upper surface of powder to be punched, the colorant face that makes marble paper is towards powder and be attached to the powder surface.
Above-mentioned stamping machine can be a grid feeding type stamping machine, and pay-off is a grid, and send marble paper in the punching press position of stamping machine to the upper surface of powder to be punched this moment.
Above-mentioned stamping machine also can be a ribbon feeding formula stamping machine, and pay-off is a belt, and this moment, the upper surface to powder to be punched between hopper and stamping machine was sent marble paper.
The present invention also comprises the equipment of making natural-like stone Art Stone ceramic product, has: hopper; Pay-off; Stamping machine is equipped with upper punch and low punch on this stamping machine, and has the natural-like stone Z-Correct bump mapping Z-correct at the upper punch lower surface; And sintering equipment and precise machining device, it is characterized in that, also have to the upper surface of powder to be punched send marble paper, the colorant face that makes marble paper towards powder and be attached to the powder surface send the marble paper device automatically.
Above-mentioned stamping machine can be a grid feeding type stamping machine, and pay-off is a grid, this moment the above-mentioned top of sending the marble paper device to be installed in ejection platform after the punching press automatically.
Above-mentioned stamping machine also can be a ribbon feeding formula stamping machine, and pay-off is a belt, and this moment, the above-mentioned marble paper device that send automatically was installed in top between stamping machine and the hopper.
Used " marble paper " among the present invention is ceramic decoration material well-known in the art.The quality softness has certain elasticity and gas permeability, and meticulous chromaticity diagram escutcheon brush was carried out repeatedly with ceramic pigment in its surface.When carrying out punching press under the decorative pattern face of marble paper is attached to the situation of powder upper surface, color on the marble paper and figure line material just are impressed on the base substrate securely.In addition, because marble paper itself is soft and flexible, so, also can not produce fracture even suppress at rough interface.After again the base substrate that obtains like this being burnt till (or throw off marble paper and burn till), just can on the rough surface of natural-like stone Art Stone ceramic product, obtain the decorative effect that the meticulous and figure line of color keeps successive line.
Used " sending the marble paper device automatically " among the present invention also is device well-known in the art.
Compared with prior art, beneficial effect of the present invention is as follows:
(1) in Production of Ceramics, stamping machine is crucial equipment, accounts for important proportion in investment.Decorate and blank forming owing to adopt a pressing to finish simultaneously, so save a stamping machine.Thereby equipment and fund have been saved.
(2) printing of marble paper belongs to planographic, therefore can use serigraphy, the glue roller printing of contact.Than contactless dry powder printing, figure line, gradation are meticulousr.
(3) trailing of the present invention is simple, and stamping machine, marble paper and send the marble paper device to be known technology automatically need not done big change and can implement on the basis of existing equipment, and highly versatile.
(4) reduce the manufacturing cost of natural-like stone Art Stone ceramic product greatly, have remarkable economic efficiency.
Description of drawings
Fig. 1 is the schematic diagram of the apparatus embodiments 1 of manufacturing natural-like stone Art Stone ceramic product of the present invention.
Fig. 2 is the schematic diagram of the apparatus embodiments 2 of manufacturing natural-like stone Art Stone ceramic product of the present invention.Among the figure
1. grid 2. hoppers 3. stamping machines 4. upper punch 5. marble papers
6. ejection platform 7. base substrates 8. framed 9. low punches, 10. die cavitys
11. grid mobile platform 12. powders 13. belts
14. send the marble paper device automatically
The specific embodiment
Following with reference to accompanying drawing, by embodiment the method and apparatus of manufacturing natural-like stone Art Stone ceramic product of the present invention is elaborated.But the present invention is not subjected to the qualification of these embodiment.
Embodiment 1
Fig. 1 is the schematic diagram of the apparatus embodiments 1 of manufacturing natural-like stone Art Stone ceramic product of the present invention.The stamping machine that present embodiment uses is known grid feeding type stamping machine.This equipment comprises the pay-off, hopper 2, the stamping machine 3 that are made of grid 1, be installed in upper punch 4 on the stamping machine 3 and low punch 9, framed 8, die cavity 10, grid mobile platform 11, ejection platform 6.The asperities that has natural-like stone at the lower surface of upper punch 4, above ejection platform 6, be provided with and send marble paper device 14 automatically, can be in trend die cavity 10 upper surface of powder to be punched send marble paper, the colorant face that makes marble paper is towards powder and is attached to the powder surface.
The concrete steps of using the said equipment manufacturing natural-like stone Art Stone ceramic product are as follows:
At first, grid 1 moves along the direction of grid mobile platform 11 to press 3, and is reinforced in grid 1 by hopper 2, when grid 1 arrived low punch 9 tops, low punch 9 moved down, and grid 1 is reinforced to framed 8, grid 1 returns then, and charge level is wipeed off, takes back remaining powder simultaneously.Then send automatically marble paper device 14 with marble paper be delivered to powders to be punched in framed 8 upper surface, make marble paper the colorant face towards powder and be attached to the powder surface.Upper punch 4 moves down then, and powder is pressed to base substrate 7.After devolving the position on the upper punch 4, move on the low punch 9, base substrate 7 is delivered to the top, again base substrate 7 is pushed out to ejection platform 6, finish the decoration and the moulding of natural-like stone Art Stone, color on the marble paper and figure line material are repressed to be impressed on the base substrate 7 securely, burns till after (or throw off marble paper and burn till) and fine finishining handles by not shown sintering equipment and precise machining device again, promptly obtains the Art Stone of natural-like stone.
Fig. 2 is the schematic diagram of the apparatus embodiments 2 of manufacturing natural-like stone Art Stone ceramic product of the present invention.The stamping machine that present embodiment uses is known ribbon feeding formula stamping machine.Pay-off, the stamping machine 3 that this equipment comprises hopper 2, be made of cyclical level belt 13, be installed in upper punch 4 and low punch 9 on the stamping machine 3.Above between stamping machine above the cyclical level belt 13 3 and the hopper 2, install and send marble paper device 14 automatically.The lower surface of upper punch 4 has the concavo-convex grain pattern of natural-like stone Art Stone.
The concrete steps of using the said equipment manufacturing natural-like stone Art Stone ceramic product are as follows:
Hopper 2 is to cyclical level belt 13 clothes, by sending marble paper device 14 to send marble paper, the colorant face that makes marble paper is towards powder and is attached to the powder surface to the upper surface of powder 12 to be punched automatically.By belt 13 powder 12 is transplanted between the upper punch 4 and low punch 9 of stamping machine 3 with marble paper 5 then, powder 12 and marble paper 5 are subjected to punching press to finish decoration and moulding, after burning till (or throw off marble paper and burn till) and fine finishining processing by not shown sintering equipment and precise machining device again, promptly obtain the Art Stone of natural-like stone.
Experiment showed, the natural-like stone Art Stone ceramic product that uses device fabrication of the present invention, have meticulous color and grain pattern decoration on surface (sharp-pointed ups and downs surface), and the figure line keeps successive line.Also has the advantage that operation minimizing, simplified equipment and product cost reduce significantly simultaneously.
Claims (6)
1. make the method for natural-like stone Art Stone ceramic product, may further comprise the steps:
(1) by hopper to pay-off cloth powder;
(2) by pay-off to stamping machine punching press position powder feeding material;
(3) stamping machine that uses the upper punch lower surface to have the natural-like stone Z-Correct bump mapping Z-correct is pressed into base substrate with powder to be punched; And
(4) above-mentioned base substrate is burnt till and fine finishining is handled, it is characterized in that, before powder to be punched is pressed into base substrate with stamping machine, send marble paper to the upper surface of powder to be punched, the colorant face that makes marble paper is towards powder and be attached to the powder surface.
2. the method for manufacturing natural-like stone Art Stone ceramic product according to claim 1 is characterized in that above-mentioned stamping machine is a grid feeding type stamping machine, and pay-off is a grid, sends marble paper in the punching press position of stamping machine to the upper surface of powder to be punched.
3. the method for manufacturing natural-like stone Art Stone ceramic product according to claim 1 is characterized in that above-mentioned stamping machine is a ribbon feeding formula stamping machine, and pay-off is a belt, and the upper surface to powder to be punched between hopper and stamping machine is sent marble paper.
4. make the equipment of natural-like stone Art Stone ceramic product, have: hopper (2); Pay-off; Stamping machine (3) is equipped with upper punch (4) and low punch (9) on this stamping machine (3), and has the natural-like stone Z-Correct bump mapping Z-correct at upper punch (4) lower surface; And sintering equipment and precise machining device, it is characterized in that, also have to the upper surface of powder to be punched send marble paper (5), the colorant face that makes marble paper (5) towards powder and be attached to the powder surface send marble paper device (14) automatically.
5. the equipment of manufacturing natural-like stone Art Stone ceramic product according to claim 4, it is characterized in that, above-mentioned stamping machine (3) is a grid feeding type stamping machine, and pay-off is grid (1), the above-mentioned top of sending marble paper device (14) to be installed in ejection platform (6) after the punching press automatically.
6. the equipment of manufacturing natural-like stone Art Stone ceramic product according to claim 4, it is characterized in that, above-mentioned stamping machine (3) is a ribbon feeding formula stamping machine, and pay-off is belt (13), and the above-mentioned marble paper device (14) that send is installed in top between stamping machine (3) and the hopper (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03123637 CN1451558A (en) | 2002-12-31 | 2003-05-08 | Method and apparatus for making artificial stone culture stone ceramic product |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN02149795.8 | 2002-12-31 | ||
| CN 02149795 CN1424205A (en) | 2002-12-31 | 2002-12-31 | Method of decorating ceramic products |
| CN 03123637 CN1451558A (en) | 2002-12-31 | 2003-05-08 | Method and apparatus for making artificial stone culture stone ceramic product |
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| CN1451558A true CN1451558A (en) | 2003-10-29 |
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| CN 03123637 Pending CN1451558A (en) | 2002-12-31 | 2003-05-08 | Method and apparatus for making artificial stone culture stone ceramic product |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100335447C (en) * | 2006-01-16 | 2007-09-05 | 佛山石湾鹰牌陶瓷有限公司 | Ceramic brick surface material distribution method and equipment |
| CN101269994B (en) * | 2008-04-28 | 2010-12-22 | 江显异 | Printing method and apparatus for ceramic tile mold with male and female face |
| CN105599124A (en) * | 2015-12-28 | 2016-05-25 | 中国计量学院 | Cement relief brick forming machine |
| CN114789566A (en) * | 2021-01-25 | 2022-07-26 | 阳西博德精工建材有限公司 | Artificial stone ceramic tile manufacturing equipment and manufacturing process thereof |
-
2003
- 2003-05-08 CN CN 03123637 patent/CN1451558A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100335447C (en) * | 2006-01-16 | 2007-09-05 | 佛山石湾鹰牌陶瓷有限公司 | Ceramic brick surface material distribution method and equipment |
| CN101269994B (en) * | 2008-04-28 | 2010-12-22 | 江显异 | Printing method and apparatus for ceramic tile mold with male and female face |
| CN105599124A (en) * | 2015-12-28 | 2016-05-25 | 中国计量学院 | Cement relief brick forming machine |
| CN105599124B (en) * | 2015-12-28 | 2017-10-13 | 中国计量学院 | A kind of cement relief brick forming machine |
| CN114789566A (en) * | 2021-01-25 | 2022-07-26 | 阳西博德精工建材有限公司 | Artificial stone ceramic tile manufacturing equipment and manufacturing process thereof |
| CN114789566B (en) * | 2021-01-25 | 2023-12-01 | 阳西博德精工建材有限公司 | Manufacturing equipment and manufacturing process for artificial stone ceramic tile |
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