CN114789566B - Manufacturing equipment and manufacturing process for artificial stone ceramic tile - Google Patents
Manufacturing equipment and manufacturing process for artificial stone ceramic tile Download PDFInfo
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- CN114789566B CN114789566B CN202110097176.3A CN202110097176A CN114789566B CN 114789566 B CN114789566 B CN 114789566B CN 202110097176 A CN202110097176 A CN 202110097176A CN 114789566 B CN114789566 B CN 114789566B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000002969 artificial stone Substances 0.000 title claims abstract description 32
- 239000000919 ceramic Substances 0.000 title claims description 14
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000002156 mixing Methods 0.000 claims abstract description 31
- 239000004575 stone Substances 0.000 claims abstract description 25
- 230000001681 protective effect Effects 0.000 claims abstract description 22
- 239000010977 jade Substances 0.000 claims description 16
- 238000005485 electric heating Methods 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 239000006004 Quartz sand Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004579 marble Substances 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 5
- 239000010428 baryte Substances 0.000 claims description 5
- 229910052601 baryte Inorganic materials 0.000 claims description 5
- 229910021538 borax Inorganic materials 0.000 claims description 5
- 239000010433 feldspar Substances 0.000 claims description 5
- 239000011734 sodium Substances 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 239000004328 sodium tetraborate Substances 0.000 claims description 5
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- 229910021532 Calcite Inorganic materials 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 4
- 210000000988 bone and bone Anatomy 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 3
- 239000002585 base Substances 0.000 description 20
- 210000001161 mammalian embryo Anatomy 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000011449 brick Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000017550 sodium carbonate Nutrition 0.000 description 4
- 235000014692 zinc oxide Nutrition 0.000 description 4
- 239000000155 melt Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002374 bone meal Substances 0.000 description 2
- 229940036811 bone meal Drugs 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides artificial stone tile manufacturing equipment and a manufacturing process thereof, wherein the artificial stone tile manufacturing equipment comprises a stone breaking device, a screw conveying device is fixedly connected to the side end face of the stone breaking device, a mixing bin is fixedly connected to the lower end face of the screw conveying device, a self-returning stamping die is fixedly connected to one side of the side end face of the mixing bin, which is far away from the screw conveying device, the self-returning stamping die comprises a material returning device main body, a protective cover plate, a die main body, a rotating plate, a limiting hole, a rotating loose-leaf, a stamping groove, a movable plate and a hydraulic push rod, the rotating plate is rotationally connected to one side of the side end face of the die main body through the rotating loose-leaf, the movable plate is slidingly connected to one side of the side end face of the die main body, which is far away from the rotating plate, and a stamping groove is formed among the die main body, the rotating plate and the movable plate.
Description
Technical Field
The invention relates to the field of building material equipment, in particular to artificial stone tile manufacturing equipment and a manufacturing process thereof.
Background
The floor tile is a floor decorating material, also called a floor tile. Is prepared by firing clay. The specification is various. It is firm, pressure-resistant, wear-resistant and moisture-proof. Some are glazed, and have a decorative effect. It is used for the ground and floor of public building and civil building. The floor tile has a great variety of colors and varieties, and can be selected with great scope, and the floor tile can be classified into glazed tiles, whole bricks (anti-slip bricks), polished tiles, vitrified tiles and the like according to materials. The floor tile is used as a ground material laid in a large area, and utilizes the colors and the textures of the floor tile to create a living room environment with different styles.
The ceramic tile is made of refractory metal oxide and semi-metal oxide, and through grinding, mixing, pressing, glazing and sintering, and is one kind of ceramic, stone, etc. with acid and alkali resistance. The raw materials are mostly mixed by clay and quartz sand after high temperature compression, and the like, and the high-hardness ceramic material has high hardness.
The resin artificial stone is made up by using unsaturated polyester resin as cementing agent, mixing it with natural marble broken stone, quartz sand, calcite, stone powder or other inorganic filler according to a certain proportion, adding additive of catalyst, curing agent and pigment, mixing them, curing and forming, demoulding, drying and polishing surface. The product using unsaturated polyester has good luster, bright and rich color, strong processability and good decorative effect; the resin has low viscosity, easy molding and solidification at normal temperature. The molding method includes vibration molding, compression molding and extrusion molding. The artificial stone used in the interior decoration engineering is mainly resin type.
The existing manufacturing process does not have equipment for manufacturing the floor tile or the ceramic tile by aiming at the artificial stone, and the artificial stone is far higher than the traditional floor tile in aesthetic degree, so that the design of the manufacturing equipment for the artificial stone ceramic tile has great market potential.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides artificial stone tile manufacturing equipment and manufacturing process thereof, which are used for solving the problems in the prior art.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an artificial stone ceramic tile manufacture equipment, includes stone breaking device, stone breaking device's side terminal surface fixedly connected with screw conveyer, screw conveyer's lower terminal surface fixedly connected with blending bunker, blending bunker's side terminal surface one side fixedly connected with from the material returned stamping die that deviates from screw conveyer, from material returned stamping die includes material returned device main part, protective cover plate, mould main part, rotating plate, spacing hole, rotation loose-leaf, stamping groove, fly leaf and hydraulic push rod, the rotating plate rotates through the rotation loose-leaf and connects in mould main part's side terminal surface one side, fly leaf sliding connection is in mould main part side of deviating from the side terminal surface of rotating plate, form the punching groove between mould main part, rotating plate and the fly leaf, hydraulic push rod fixed mounting is in the side terminal surface one side of fly leaf back-off mould main part, the other end and material returned device main part fixed connection, from material returned stamping die's up end sliding connection has stamping device, from material returned stamping die's side terminal surface one side of blending bunker is installed the conveyer belt, the up end of conveyer belt is installed in proper order and is melted device and is blown into device, and is connected at the side terminal surface of the fixed connection at the fixed connection between the fixed terminal surface of air-cooling block, fixed connection is at the fixed terminal surface, fixed connection is at the fixed terminal surface, fixed stop block, fixed connection is at the fixed terminal surface, the fixed connection is fixed terminal surface, and is connected at the fixed terminal surface, and an extension plate is fixedly connected to one side of the side end surface of the conveyor belt, which is away from the self-returning stamping die.
Preferably, the upper end surfaces of the die main body, the rotating plate and the movable plate are provided with limiting holes, and the lower end surface of the stamping device is provided with limiting pins matched with the limiting holes.
Preferably, the lower end face of the electric heating device is provided with a fixed groove, the fixed groove is matched with the fixed block, and the inside of the fixed groove is provided with a groove matched with the spring limiting block.
Preferably, the material returning device main body is fixedly connected with a protective cover plate on one side close to the side end face of the hydraulic push rod, and the other end of the protective cover plate is fixedly connected with the side end face of the die main body.
Preferably, the discharge hole of the mixing bin extends to be flush with the stamping groove.
Also comprises a manufacturing process of the artificial stone ceramic tile, which comprises the following steps,
step one: putting marble Dan Suikuai into a stone crushing device for crushing, and conveying the crushed marble into a mixing bin through a screw conveying device;
step two: adding a proper amount of resin, cloth fiber, curing agent and accelerator into a mixing bin, uniformly stirring, conveying to a self-material-returning stamping die, and pressing into a base blank by a stamping device;
step three: after the base blank is pressed, automatically returning materials through a self-returning stamping die, pushing out the materials into a conveyor belt, putting the jade layer auxiliary materials into a melting and spraying device, and continuously heating the materials to a molten state through an electric heating device;
step four: pouring the molten jade layer auxiliary material on the surface of the base blank, and erecting a protective baffle to prevent molten substances from splashing around during pouring;
step five: the poured base blank is continuously transported to the lower part of the air cooling device along with the conveyor belt, and the surface of the base blank is rapidly cooled by the air cooling device to form a jade layer;
step six: the cooled base blank slides along with the extension plate, and the artificial stone ceramic tile can be manufactured after polishing.
Preferably, the weight ratio of the stone to the resin, the cloth fiber, the curing agent and the accelerator in the mixing bin in the step is 70-80%, 10-15%, 5-10%, 3-5% and 2-5%.
Preferably, the resin is specifically one of an epoxy resin or an unsaturated polyester resin.
Preferably, the jade layer auxiliary materials in the third step are specifically quartz sand, feldspar powder, calcite, barite, sodium fluosilicate, borax, sodium carbonate, zinc oxide and bone powder, wherein the weight percentage ratio of each material is as follows: 30-40%, 15-20%, 10-20%, 5-10%, 3-5%,
preferably, the heating temperature of the electric heating device in the third step is 320-380 ℃.
(III) beneficial effects
The invention provides artificial stone tile manufacturing equipment and manufacturing process thereof, which have the following beneficial effects:
the invention uses the stone breaking device to crush the waste stone as the main raw material of the artificial stone, mixes the materials by the mixing bin, presses the crushed stone into the base blank in the self-returning stamping die, inputs the material distribution fiber into the mixing bin, and suspends the surface due to lower density when stirring, so that the surface texture approximates to the cloth cover process after the base blank is manufactured, the beautiful appearance and texture of the product are greatly improved, the stamping device and the self-returning stamping die are positioned by the limiting pin and the limiting hole in the pressing process, the stamping device continuously presses down the material in the stamping tank to form the base blank after the positioning, the lifting limiting pin of the stamping device is separated after the compression, the movable plate pushes the base blank to move under the action of the hydraulic push rod, the rotating plate rotates under the action of the rotating loose-leaf, and then the embryo removes to the conveyer belt, be equipped with the jade layer auxiliary material of molten state in melting the device, spray when the embryo removes to electric heater unit below at the embryo surface, be equipped with protective baffle in order to prevent that high temperature material from splashing everywhere simultaneously, protective baffle erects back fixed block and fixed slot looks adaptation, the joint under the effect of spring stopper, and then it is fixed with protective baffle, the security of production is improved, through with quartz sand, feldspar powder, the side's stone, barite, sodium fluosilicate, borax, soda ash, zinc oxide and bone meal form a jade layer that approximates the ceramic glaze after melting the cooling according to certain proportion, improve the aesthetic measure of the brick body greatly, the problem that use artificial stone surface strength is not enough has also been avoided simultaneously.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the device of the present invention;
FIG. 2 is a schematic view of a melt blowing apparatus according to the present invention;
fig. 3 is a schematic structural diagram of a self-returning stamping die of the present invention.
In the figure: the device comprises a stone crushing device 1, a mixing bin 2, a stamping device 3, a melting and spraying device 4, a wind cooling device 5, an extension plate 6, a conveyor belt 7, a self-returning stamping die 8, a spiral conveying device 9, a feeding port 10, a storage box 11, an electric heating device 12, a supporting leg 13, a protective baffle 14, a spring limiting block 15, a fixing block 16, a rotating shaft 17, a fixing groove 18, a material returning device main body 19, a protective cover plate 20, a die main body 21, a rotating plate 22, a limiting hole 23, a rotating hinge 24, a stamping groove 25, a movable plate 26 and a hydraulic push rod 27.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
The embodiment of the invention provides artificial stone tile manufacturing equipment, which comprises a stone breaking device 1, wherein a screw conveying device 9 is fixedly connected to the side end surface of the stone breaking device 1, a mixing bin 2 is fixedly connected to the lower end surface of the screw conveying device 9, a self-material-returning stamping die 8 is fixedly connected to one side of the side end surface of the mixing bin 2, which is far away from the screw conveying device 9, the self-material-returning stamping die 8 comprises a material returning device main body 19, a protective cover plate 20, a die main body 21, a rotating plate 22, a limiting hole 23, a rotating hinge 24, a stamping groove 25, a movable plate 26 and a hydraulic push rod 27, the rotating plate 22 is rotationally connected to one side of the side end surface of the die main body 21 through the rotating hinge 24, the movable plate 26 is slidingly connected to one side of the side end surface of the die main body 21, which is far away from the rotating plate 22, the stamping groove 25 is formed among the die main body 21, the rotating plate 22 and the movable plate 26, the hydraulic push rod 27 is fixedly arranged on one side of the side end surface of the movable plate 26, which is far away from the die main body 21, the other end of the hydraulic push rod 27 is fixedly connected with the material returning device main body 19, the stamping device 3 is slidingly connected with the upper end face of the material returning stamping die 8, the conveyor belt 7 is arranged on one side of the side end face, which is away from the mixing bin 2, of the material returning stamping die 8, the melt spraying device 4 and the air cooling device 5 are sequentially arranged on the upper end face of the conveyor belt 7, the melt spraying device 4 comprises a material inlet 10, a material storage box 11, an electric heating device 12, supporting legs 13, a protective baffle 14, a spring limiting block 15, a fixed block 16, a rotating shaft 17 and a fixed groove 18, the material inlet 10 is fixedly arranged on the upper end face of the material storage box 11, the electric heating device 12 is fixedly connected with the lower end face of the material storage box 11, the supporting legs 13 are fixedly connected with four corners of the lower end face of the electric heating device 12, the protective baffle 14 is rotatably connected between the supporting legs 13, the fixed block 16 is fixedly connected with the front end face of the protective baffle 14, the spring limiting block 15 is fixedly arranged on two sides of the side end face of the fixed block 16, and the extending plate 6 is fixedly connected to one side of the side end face of the conveyor belt 7, which is away from the self-material-returning stamping die 8.
Limiting holes 23 are formed in the upper end faces of the die main body 21, the rotating plate 22 and the movable plate 26, limiting pins matched with the limiting holes 23 are arranged on the lower end face of the stamping device 3, a fixing groove 18 is formed in the lower end face of the electric heating device 12, the fixing groove 18 is matched with the fixing block 16, a groove matched with the spring limiting block 15 is formed in the fixing groove 18, a protection cover plate 20 is fixedly connected to one side, close to the side end face of the hydraulic push rod 27, of the material returning device main body 19, the other end of the protection cover plate 20 is fixedly connected with the side end face of the die main body 21, and a discharge hole of the mixing bin 2 extends to be flush with the stamping groove 25.
Also comprises a manufacturing process of the artificial stone ceramic tile, which comprises the following steps,
step one: putting marble Dan Suikuai into a stone crushing device 1 for crushing, and conveying the crushed marble into a mixing bin 2 through a screw conveying device 9;
step two: adding a proper amount of resin, cloth fiber, curing agent and accelerator into a mixing bin 2, uniformly stirring, conveying to a self-material-returning stamping die 8, and pressing into a base blank through a stamping device 3;
step three: after the pressing of the base blank is finished, automatically returning the blank from the material returning stamping die 8, pushing the blank out to the conveyor belt 7, putting the jade layer auxiliary materials into the melt-spraying device 4, and continuously heating the blank to a molten state through the electric heating device 12;
step four: pouring the molten jade layer auxiliary material on the surface of the base blank, and erecting the protective baffle 14 to prevent molten substances from splashing everywhere during pouring;
step five: the poured base blank is continuously transported to the lower part of the air cooling device 5 along with the conveyor belt 7, and the surface of the base blank is rapidly cooled by the air cooling device 5 to form a jade layer;
step six: the cooled base blank slides down along with the extension plate 6, and the artificial stone ceramic tile can be manufactured after polishing.
The weight ratio of stone to resin, cloth fiber, curing agent and accelerator in the mixing bin 2 is 70-80%, 10-15%, 5-10%, 3-5% and 2-5%, the resin is one of epoxy resin or unsaturated polyester resin, the auxiliary materials of the jade layer in the third step are quartz sand, feldspar powder, calcite, barite, sodium fluosilicate, borax, sodium carbonate, zinc oxide and bone powder, wherein the weight ratio of each material is as follows: 30-40%, 15-20%, 10-20%, 5-10%, 3-5%, and the heating temperature of the electric heating device 12 in the third step is 320-380 ℃.
In summary, waste stones are crushed by using the stone crushing device 1 and then are used as main raw materials of artificial stones, the crushed stones are mixed by the mixing bin 2 and then are pressed into a base blank in the self-returning stamping die 8, cloth fibers are added into the mixing bin 2 and are suspended on the surface due to lower density when being stirred, so that after the base blank is manufactured, the surface texture is similar to the cloth cover process, the aesthetic appearance and texture of the product are greatly improved, in the pressing process, the stamping device 3 and the self-returning stamping die 8 are positioned through the limiting pins and the limiting holes 23, after the stamping device 3 is positioned, the materials in the stamping groove 25 are continuously pressed down to form the base blank, after the pressing is finished, the stamping device 3 is lifted, the limiting pins are separated, the movable plate 26 pushes the base blank to move under the action of the hydraulic push rod 27, the rotary plate 22 rotates under the action of the rotary hinge 24, and then the embryo removes to conveyer belt 7, be equipped with the jade layer auxiliary material of molten state in melting the device 4, spray at the embryo surface when the embryo removes to electric heater unit 12 below, be equipped with protective baffle 14 in order to prevent that the high temperature material from splashing everywhere simultaneously, protective baffle 14 stands back fixed block 16 and fixed slot 18 looks adaptation, under the effect of spring stopper 15 joint, and then it is fixed with protective baffle 14, the security of production is improved, through with quartz sand, the feldspar powder, the side's stone, the barite, sodium fluosilicate, borax, soda ash, zinc oxide and bone meal form a jade layer that approximates ceramic glaze after melting the cooling according to certain proportion, improve the aesthetic measure of the brick body greatly, the problem that the surface strength is not enough has also been avoided using the rostone simultaneously.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Artificial stone tile manufacturing equipment, including rubble device (1), its characterized in that: the side end face of the stone crushing device (1) is fixedly connected with a screw conveying device (9), the lower end face of the screw conveying device (9) is fixedly connected with a mixing bin (2), one side of the side end face of the mixing bin (2) deviating from the screw conveying device (9) is fixedly connected with a self-discharging stamping die (8), the self-discharging stamping die (8) comprises a material discharging device main body (19), a protective cover plate (20), a die main body (21), a rotating plate (22), a limiting hole (23), a rotating loose-leaf (24), a stamping groove (25), a movable plate (26) and a hydraulic push rod (27), the rotating plate (22) is rotationally connected to one side of the side end face of the die main body (21) through the rotating loose-leaf (24), the movable plate (26) is slidingly connected to one side of the side end face of the die main body (21) deviating from the rotating plate (22), a hydraulic push rod (27) is fixedly arranged on one side end face of the movable plate (26) deviating from the die main body (21), the other end face of the movable plate (26) is connected with the hydraulic stamping die (8), the utility model provides a conveyer belt (7) are installed from side end face one side that returns material stamping die (8) deviates from blending bunker (2), melt and spout device (4) and wind cooling device (5) are installed in proper order to the up end of conveyer belt (7), melt and spout device (4) including pan feeding mouth (10), storage case (11), electric heater unit (12), supporting legs (13), protection baffle (14), spring stopper (15), fixed block (16), axis of rotation (17) and fixed slot (18), the up end of pan feeding mouth (10) fixed mounting at storage case (11), electric heater unit (12) fixed connection is in the lower terminal surface of storage case (11), supporting legs (13) fixed connection is in the lower terminal surface four corners of electric heater unit (12), protection baffle (14) rotate and connect between supporting legs (13), fixed block (16) fixed connection is at the preceding terminal surface of protection baffle (14), spring stopper (15) fixed mounting is in the side terminal surface both sides of fixed block (16), conveyer belt (7) deviate from side end face one side of the stamping die (8) and extend from side end face one side of material stamping die (6).
2. An artificial stone tile manufacturing apparatus according to claim 1, wherein: limiting holes (23) are formed in the upper end faces of the die main body (21), the rotating plate (22) and the movable plate (26), and limiting pins matched with the limiting holes (23) are arranged on the lower end face of the stamping device (3).
3. An artificial stone tile manufacturing apparatus according to claim 1, wherein: the electric heating device is characterized in that a fixing groove (18) is formed in the lower end face of the electric heating device (12), the fixing groove (18) is matched with the fixing block (16), and a groove matched with the spring limiting block (15) is formed in the fixing groove (18).
4. An artificial stone tile manufacturing apparatus according to claim 1, wherein: the material returning device is characterized in that a protective cover plate (20) is fixedly connected to one side, close to the side end face of the hydraulic push rod (27), of the material returning device body (19), and the other end of the protective cover plate (20) is fixedly connected with the side end face of the die body (21).
5. An artificial stone tile manufacturing apparatus according to claim 1, wherein: the discharge hole of the mixing bin (2) extends to be flush with the stamping groove (25).
6. A process for manufacturing an artificial stone tile manufacturing apparatus according to claim 1, wherein: comprises the steps of,
step one: putting marble Dan Suikuai into a stone crushing device (1) for crushing, and conveying the crushed marble into a mixing bin (2) through a screw conveying device (9);
step two: adding a proper amount of resin, cloth fiber, curing agent and accelerator into a mixing bin (2), uniformly stirring, conveying to a self-material-returning stamping die (8), and pressing into a base blank through a stamping device (3);
step three: after the base blank is pressed, automatically returning materials from a material returning stamping die (8), pushing out the materials into a conveyor belt (7), putting the jade layer auxiliary materials into a melting and spraying device (4), and continuously heating the materials to a molten state through an electric heating device (12);
step four: pouring the molten jade layer auxiliary material on the surface of the base blank, and erecting a protective baffle (14) to prevent molten substances from splashing everywhere during pouring;
step five: the poured base blank is continuously transported to the lower part of the air cooling device (5) along with the conveyor belt (7), and the surface of the base blank is rapidly cooled to form a jade layer through the air cooling device (5);
step six: the cooled base blank slides along with the extension plate (6), and the artificial stone ceramic tile can be manufactured after polishing.
7. A process for manufacturing an artificial stone tile manufacturing apparatus according to claim 6, wherein: the weight ratio of the stone in the mixing bin (2) to the resin, the cloth fiber, the curing agent and the accelerator in the second step is 70-80%, 10-15%, 5-10%, 3-5% and 2-5%.
8. A process for manufacturing an artificial stone tile manufacturing apparatus according to claim 7, wherein: the resin is specifically one of epoxy resin or unsaturated polyester resin.
9. A process for manufacturing an artificial stone tile manufacturing apparatus according to claim 6, wherein: in the third step, the auxiliary materials of the jade layer are specifically quartz sand, feldspar powder, calcite, barite, sodium fluosilicate, borax, sodium carbonate, zinc oxide and bone powder.
10. A process for manufacturing an artificial stone tile manufacturing apparatus according to claim 6, wherein: and in the third step, the heating temperature of the electric heating device (12) is 320-380 ℃.
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| KR20130062687A (en) * | 2011-12-05 | 2013-06-13 | 우리산업기술개발 주식회사 | Mold for manufacture of artificial stone with porous surface and manufacturing method for mold of the same |
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| WO2004000752A1 (en) * | 2002-06-19 | 2003-12-31 | Availvs Corporation | Artificial stone wall material |
| CN1451558A (en) * | 2002-12-31 | 2003-10-29 | 徐建 | Method and apparatus for making artificial stone culture stone ceramic product |
| CN102848452A (en) * | 2011-06-30 | 2013-01-02 | 上海捷云新型石材有限公司 | Method for manufacturing luminous artificial stone |
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