CN1872797A - Equipment for decorating waffle surface of ceramic brick, and decoration method of using the equipment - Google Patents
Equipment for decorating waffle surface of ceramic brick, and decoration method of using the equipment Download PDFInfo
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- CN1872797A CN1872797A CN 200610035939 CN200610035939A CN1872797A CN 1872797 A CN1872797 A CN 1872797A CN 200610035939 CN200610035939 CN 200610035939 CN 200610035939 A CN200610035939 A CN 200610035939A CN 1872797 A CN1872797 A CN 1872797A
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Abstract
This invention discloses an apparatus for decoration of ceramic tile concave and convex surface. The apparatus comprises a transportation line, an ink-jet printer, a toner-dispersing unit and a dust-sucking unit. The ink-jet printer, the toner-dispersing unit and the dust-sucking unit are sequentially set on the desktop of the transportation line. The decoration method comprises: (1) spraying glue by the ink-jet printer onto the concave and convex surface of the ceramic tile or material to be printed; (2) dispersing glazing by the toner-dispersing unit; (3) blowing free glazing by the dust-sucking unit. This invention uses digital imaging technique of the printer, and transfers ceramic glazing onto the concave and convex surface of the ceramic tile without the need for board precipitation or rapid transfer printing. Besides, this invention has such advantages as good economy, good effect and convenient operation.
Description
Technical field
The present invention relates to the decorating apparatus and the method for ceramic brick surface, particularly the meticulous decorating apparatus of ceramic tile convex-concave surface and utilize the trailing of this equipment.
Background technology
Ceramic brick surface has plane formula and lenticular two kinds by the planeness branch.Silk screen printing and roller printing are the common methods that ceramic brick surface is decorated, to the flush type ceramic tile, silk screen printing and roller printing can reach the expression effect of good continuous texture, but to similar imitative wood, the concave-convex type surface ceramic brick of natural-like stone, silk screen printing and roller printing are difficult to reach the expression effect of realizing good continuous texture, have the flower of lacking, disconnection defect to produce.The also useful volume net of the ceramic tile on concave-convex type surface dry powder printing equipment is decorated, but the low precision of performance is coarse, does not reach meticulous expression effect.
Spray ink Printing carries out the decoration of continuous texture on the common concave-convex surfacing, effect is fine.It is a kind of equipment of non-contacting printed decoration, be widely used on advertising painting, but ceramic product has its special requirement: one, and ceramic product needs the high-temperature firing through more than 1000 degree, and colorant requires can be high temperature resistant.Can send under the hot conditions seldom near the inorganic color of primary colors (as: red, yellow), the comparatively ideal zircon series colorant that mostly is, easy to change under other serial colorant high temperature; Its two, the precision of spray ink Printing depends primarily on the fineness of stamping ink, i.e. the fineness of colorant, it is usually less than 1u, and meticulous fineness requirement is less than 0.2u, and zircon series colorant hardness big, be difficult to levigate, and when too thin, the color development poor effect, ceramic pigment median size commonly used is greater than 5u; Its three, the hardness of inorganic color is big, and is also big to the wearing and tearing of shower nozzle; And than great, stamping ink easily precipitates.Therefore, it is big to make the ink-jet printing ink difficulty with ceramic pigment.
Summary of the invention
The objective of the invention is technological deficiency at the decorating apparatus of existing ceramic tile convex-concave surface, a kind of meticulous decorating apparatus of the novel continuous texture of the convex-concave surface realized is provided, and utilize the digital image-forming technology of printer, ceramic pigment is indirect, gradation is transferred on the ceramic tile convex-concave surface, need not plate-making, it is fast to change the line of production, and overcomes with ceramic pigment and makes the big defective of ink-jet printing ink difficulty.
Another object of the present invention is on the basis of the decorating apparatus of ceramic tile convex-concave surface of the present invention, and the using method of corresponding meticulous decoration device is provided.
The technical solution that the present invention adopts in order to achieve the above object is as follows:
The meticulous decorating apparatus of ceramic brick surface of the present invention, constitute by treatment unit in the moulding and moulding after-treatment device, the decoration device that is used for the concavo-convex adobe surface decoration of moulding process, comprise ink-jet printer, duster, suction machine, printable fabric transfer limes, printable fabric, powder transfer limes, flexible glue pad, hopper, press.The material (as paper, fiber, film, cloth matter etc.) that described printable fabric is ductile for ventilative softness.Ink-jet printer, duster, suction machine are positioned at printable fabric transfer limes top.The workplatform of described powder transfer limes and the workplatform of press are on same horizontal plane, and the flexible glue pad is moved horizontally at it by powder transfer limes support, and described flexible glue pad surface can be made into horizontal or concavo-convex.Described hopper is positioned at flexible glue pad top, and the using method of above-mentioned decorating apparatus comprises step:
Step 1: printable fabric spray offset printing brush;
10, printable fabric places on the transfer limes
20, ink-jet printer is to printable fabric surface spray glue
30, duster is removed a kind of colored glaze powder
40, suction machine removes not adherent colored glaze powder pressure-vaccum
According to concrete needs repeating step 20,30,40, multicolor overprint also can increase other surperficial color glaze finishing material according to concrete needs.
Step 2: the concavo-convex adobe in the moulding process decorated molded;
1) printable fabric that will decorate places on the flexible glue pad on the powder transfer limes, and the color glaze of printable fabric is towards last;
2) on printable fabric, add powder;
3) the flexible glue pad is sent printable fabric and powder into press, press forming.
Be used for the surface decoration device of the concavo-convex adobe after the moulding, comprise shaper, ink-jet printer, duster, suction machine and transfer limes.The working face of described shaper working face and roller rod and transfer limes is on the same horizontal plane.Concavo-convex adobe moves horizontally thereon, and ink-jet printer, duster, suction machine become several groups of tops that are arranged at transfer limes by order.
The drift of described shaper is concavo-convex, the ashlar brick base of the concave-convex surface that can be shaped.Described ink-jet printer can spray out by the glue figure that designs grain pattern to concavo-convex adobe surface.The described powder machine of removing spreads the color spray powdered frit to the surface of concavo-convex adobe.Described suction machine can not gone to the surface of concavo-convex adobe by adherent colored glaze powder pressure-vaccum.Described transfer limes is used for the conveying of adobe.Adobe behind the decoration becomes finished product through burning till.
The using method of the surface decoration device of concavo-convex adobe after the above-mentioned moulding comprises step:
Step: 1, the adobe of moulding convex-concave surface.
2, ink-jet printer spray glue.
3, duster spreads a kind of colored glaze powder.
4, suction machine removes not adherent colored glaze powder pressure-vaccum.
But according to concrete needs repeating step 2,3,4, multicolor overprint.Also can increase in the step 3 and spread other surface decoration color glaze materials.
In sum, the concavo-convex billet surface decorating apparatus of the present invention's pottery has following remarkable advantage:
(1) can realize the continuous grain decorating of ceramic tile convex-concave surface well, effective.
(2) utilize the feature performance benefit of ink-jet printer in the prior art, need not plate-making, realize contactless printing, it is fast to change the line of production.
(3) adopt the indirect printing type that sprays glue, sticking colored glaze powder, avoid the difficulty of the pyroceramic colour glaze system China ink of high specific gravity, high rigidity.The abrasion loss of printer head is extremely low, and the life-span of shower nozzle is prolonged, and output is big, has remarkable economic efficiency.
Description of drawings
Fig. 1: be ceramic concavo-convex billet surface decorating apparatus structural representation after the moulding of the present invention;
Fig. 2: be printable fabric surface decoration device structure synoptic diagram of the present invention;
Fig. 3: be the decorated molded device structure synoptic diagram of the concavo-convex billet surface of the present invention.
Description of reference numerals:
1-powder pipe; The 2-powder bucket; The 3-grid; The 4-workplatform; The 5-press; The 6-upper punch; The 7-mould; The 8-lower mold core; The 9-die cavity; The 10-rod; The 11-base substrate; 12 (15,18)-ink-jet printers; 13 (16,19)-dusters; 14 (17,20)-suction machines; 21-decorates station; The 22-kiln; The 23-finished product; The 24-conveying belt; The 25-belt wheel; The 26-printable fabric; The 27-powder; 28-upper punch sliding formwork; 29-turns over the base machine; 30-flexible glue pad mould; 31-send the printable fabric device.
Embodiment
Fig. 1 is back ceramic concavo-convex billet surface decorating apparatus structural representation for the present invention is shaped.As shown in the figure, main structure body of the present invention comprises press 5, kiln 22 and is arranged on ink-jet printer 12 (15,18) between 5,22, duster 13 (16,19) suction machine 14 (17,20) and conveying belt 24.Press die 7 upper surfaces wherein, the upper surface of roller rod 10 upper surfaces and conveying belt 24 is concordant, adobe 11 upwards kiln 22 direction translations on roller rod 10 and conveying belt 24.Ink-jet printer 12 (15,18), duster 13 (16,19) suction machine 14 (17,20) is positioned at the top of base substrate 11.In technique scheme, powder 27 by powder pipe 1 through powder bucket 2 to grid 3, grid 3 moves to the top of mould 7, lower mold core 8 moves down, powder 27 falls into die cavity 9 in the grid 3, grid 3 is return original position, upper punch 6 or lower mold core 8 are convex-concave surface, upper punch 6 presses down shaping, and concavo-convex base substrate shifts out press, ink-jet printer 12 (15,18) spray glue to concavo-convex billet surface surface, again through duster 13 (16,19) in the time of below, duster 13 (16,19) spray colored glaze powder downwards, again through suction machine 14 (17,20) in the time of below, suction machine 14 (17,20) the not adherent colored glaze powder pressure-vaccum of billet surface is gone.Can carry out other color glaze materials as required again and decorate, base substrate is fired into finished product through kiln.
Fig. 2 is a printable fabric surface decoration device structure synoptic diagram of the present invention.Described decorating apparatus is by ink-jet printer 12 (15,18); Duster 13 (16,19); Suction machine 14 (17,20), conveying belt 24 and printable fabric 26 are formed.Conveying belt 24 is driven by belt wheel 25, and printable fabric 26 places the upper surface of conveying belt 24, ink-jet printer 12 (15,18); Duster 13 (16,19); Suction machine 14 (17,20) is positioned at printable fabric 26 tops.Belt wheel 25 drives, printable fabric 26 translations on the traction conveying belt 24, ink-jet printer 12 (15,18) sprays glue to printable fabric 26 surfaces, printable fabric 26 is again when removing powder machine 13 (16,19) below, duster 13 (16,19) sprays colored glaze powder downwards, when suction machine 14 (17,20) below, suction machine 14 (17,20) removes the not adherent colored glaze powder pressure-vaccum in printable fabric 26 surfaces again.Described colored glaze powder can be to be red after burning as required, Huang, and indigo plant, black, white, the high temperature colored glaze powder of colors such as ash.Can carry out other decorations more as required, as special-effect cover-coat enamel or luminous, the material of specific function such as wear-resisting.Described printable fabric 26 can be the paper that ventilative softness is ductile, fiber, film or cloth material.
Fig. 3 is the decorated molded device structure synoptic diagram of the concavo-convex billet surface of the present invention.Flexible glue pad mould 30 places conveying belt 24 upper surfaces, and conveying belt 24 is driven by belt wheel 25, and flexible glue pad mould 30 is moved to press 5 directions by traction, and printable fabric 26 is positioned on the flexible glue pad mould 30, and its colour glaze faces up.Powder 27 is through powder pipe 1, powder bucket 2 is to printable fabric 26, powder 27 is sent to upper punch 6 belows, upper punch sliding formwork 28 moves down confined pressure and lives powder 27, upper punch 6 presses down shaping, moves on upper punch sliding formwork 28, the upper punch 6, and base substrate 11 shifts out press 5, continuous texture on the printable fabric 26 is stamped on the base substrate 11, can increase other color glaze in concavo-convex billet surface according to demand and decorate.Base substrate is fired into finished product through kiln 22.
Explanation at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the field are to be understood that: still can make amendment or the part technical characterictic is equal to replacement the specific embodiment of the present invention; And not breaking away from the category of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (11)
1. a ceramic tile convex-concave surface decorating apparatus comprises transfer limes, it is characterized in that, the workplatform top of described transfer limes is provided with one group of ink-jet printer, duster and suction machine that carries out color separation chromatography ceramic pigment glaze by order at least.
2. the decorating apparatus of ceramic tile convex-concave surface according to claim 1 is characterized in that, this decorating apparatus also includes press, and described transfer limes is connected with press, and both workplatformes are concordant.
3. the decorating apparatus of ceramic tile convex-concave surface according to claim 2 is characterized in that, the drift of described press is for can form the concavo-convex of adobe concave-convex surface.
4. the decorating apparatus of ceramic tile convex-concave surface according to claim 1 is characterized in that, described ink-jet printer is contactless printer, and its marking ink is to have the glue that adheres to the colour glaze adhesive power.
5. the decorating apparatus of ceramic tile convex-concave surface according to claim 1 is characterized in that, is placed with the surface on the described transfer limes and is level or concavo-convex flexible glue pad mould.
6. the decorating apparatus of ceramic tile convex-concave surface according to claim 5 is characterized in that, described flexible glue pad mould top is placed with printable fabric.
7. the decorating apparatus of ceramic tile convex-concave surface according to claim 6 is characterized in that, described printable fabric is ventilative for having, the paper of softness and ductility, cloth, film and filamentary material.
8. a method of utilizing the decorating apparatus decoration of the described ceramic tile convex-concave surface of aforesaid right requirement 1-7 is characterized in that it comprises the steps:
1), ink-jet printer spray glue;
2), duster spreads a kind of colored glaze powder;
3), suction machine removes not adherent colored glaze powder pressure-vaccum.
9. the trailing of ceramic tile convex-concave surface according to claim 8 is characterized in that, repeating step 1 in the described method), 2), 3) one or many.
10, according to Claim 8 or the trailing of 9 described ceramic tile convex-concave surfaces, it is characterized in that described step 1), 2), 3) in ink-jet printer, duster, suction machine be respectively on transfer limes concavo-convex adobe spray glue, spread colored glaze powder and not adherent colored glaze powder pressure-vaccum gone.
11, according to Claim 8 or the trailing of 9 described ceramic tile convex-concave surfaces, it is characterized in that, described step 1), 2), the ink-jet printer 3), duster, suction machine be respectively on transfer limes printable fabric spray glue, spread colored glaze powder and not adherent colored glaze powder pressure-vaccum gone, printable fabric is placed on the flexible glue pad above the powder transfer limes, the color glaze of printable fabric is towards last, on printable fabric, feed in raw material again, and it is sent into the press press forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100359397A CN100506754C (en) | 2006-06-14 | 2006-06-14 | Equipment for decorating waffle surface of ceramic brick, and decoration method of using the equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100359397A CN100506754C (en) | 2006-06-14 | 2006-06-14 | Equipment for decorating waffle surface of ceramic brick, and decoration method of using the equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1872797A true CN1872797A (en) | 2006-12-06 |
| CN100506754C CN100506754C (en) | 2009-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100359397A Expired - Fee Related CN100506754C (en) | 2006-06-14 | 2006-06-14 | Equipment for decorating waffle surface of ceramic brick, and decoration method of using the equipment |
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| CN (1) | CN100506754C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011027012A1 (en) * | 2009-09-07 | 2011-03-10 | Kerajet, S.A. | Printer device using inkjet technology |
| CN102773917A (en) * | 2012-07-30 | 2012-11-14 | 佛山石湾鹰牌陶瓷有限公司 | Material distribution method of tile imitating natural stone |
| CN105034156A (en) * | 2015-08-24 | 2015-11-11 | 佛山市赛普飞特机械有限公司 | 3D cloth decoration method and 3D cloth device applying same |
| CN105647287A (en) * | 2016-03-15 | 2016-06-08 | 佛山市迈瑞思科技有限公司 | Ceramic ink with glaze separating function, and preparation method and production method thereof |
| CN105647286A (en) * | 2016-03-15 | 2016-06-08 | 佛山市迈瑞思科技有限公司 | Ceramic ink with glue function and preparation method and production method thereof |
| CN107538602A (en) * | 2017-08-03 | 2018-01-05 | 陆永添 | A kind of production technology that exquisite three-dimensional decorative effect is formed in ceramic surface |
| CN108058525A (en) * | 2017-12-11 | 2018-05-22 | 黄伟洪 | A kind of processing unit (plant) of plastic cement cosmetic sheet |
-
2006
- 2006-06-14 CN CNB2006100359397A patent/CN100506754C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011027012A1 (en) * | 2009-09-07 | 2011-03-10 | Kerajet, S.A. | Printer device using inkjet technology |
| ES2354667A1 (en) * | 2009-09-07 | 2011-03-17 | Kerajet S.A. | Printer device using inkjet technology |
| CN102773917A (en) * | 2012-07-30 | 2012-11-14 | 佛山石湾鹰牌陶瓷有限公司 | Material distribution method of tile imitating natural stone |
| CN102773917B (en) * | 2012-07-30 | 2014-10-22 | 佛山石湾鹰牌陶瓷有限公司 | Material distribution method of tile imitating natural stone |
| CN105034156A (en) * | 2015-08-24 | 2015-11-11 | 佛山市赛普飞特机械有限公司 | 3D cloth decoration method and 3D cloth device applying same |
| CN105647287A (en) * | 2016-03-15 | 2016-06-08 | 佛山市迈瑞思科技有限公司 | Ceramic ink with glaze separating function, and preparation method and production method thereof |
| CN105647286A (en) * | 2016-03-15 | 2016-06-08 | 佛山市迈瑞思科技有限公司 | Ceramic ink with glue function and preparation method and production method thereof |
| CN107538602A (en) * | 2017-08-03 | 2018-01-05 | 陆永添 | A kind of production technology that exquisite three-dimensional decorative effect is formed in ceramic surface |
| CN108058525A (en) * | 2017-12-11 | 2018-05-22 | 黄伟洪 | A kind of processing unit (plant) of plastic cement cosmetic sheet |
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| Publication number | Publication date |
|---|---|
| CN100506754C (en) | 2009-07-01 |
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