CN103449843A - Ceramic tile furnishing equipment and method - Google Patents
Ceramic tile furnishing equipment and method Download PDFInfo
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- CN103449843A CN103449843A CN2013103686526A CN201310368652A CN103449843A CN 103449843 A CN103449843 A CN 103449843A CN 2013103686526 A CN2013103686526 A CN 2013103686526A CN 201310368652 A CN201310368652 A CN 201310368652A CN 103449843 A CN103449843 A CN 103449843A
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Abstract
The invention relates to ceramic tile furnishing equipment and a furnishing method. The ceramic tile furnishing equipment comprises a glaze mixer, a glaze pouring bell jar and a conveyer belt, wherein the glaze pouring bell jar is arranged above the conveyer belt, and an outlet of the lower end of the glaze mixer is connected with an inlet of the upper end of the glaze pouring bell jar. When the ceramic tile furnishing equipment is used, a ceramic tile body subjected to pressing and burning is conveyed below the glaze pouring bell jar by the conveyer belt, colored glaze with different specific gravities is filled in the glaze mixer through a glaze injection port for mixing, color paste after glaze mixing is poured on the surface of the ceramic tile body through the glaze pouring bell jar, and then the ceramic tile body poured with the color paste is conveyed to a silk screen printing machine by the conveyer belt to be printed with colored frit dry grains for decoration and finally is burned and molded. According to the invention, existing equipment is slightly improved to realize a surface pattern modeling function, the cost is low, the refitting operation is convenient, and glaze suitable for the furnishing equipment has a wide color range and natural stereoscopic impression.
Description
Technical field
The present invention relates to ceramic tile manufacturing technology field, particularly relate to a kind of ceramic tile decorating apparatus and trailing.
Background technology
Ceramic tile generally at least comprises green body layer and ornament layer.In prior art, glaze being had to three kinds of modes at ceramic brick surface formation pattern is respectively roller printing, silk screen printing and spray ink Printing.Roller print color range of choice is very narrow, silk screen printing can only be for specific pattern, and is prone to two tone colour, and spray ink Printing can draw any pattern but cost is very high, and spray ink Printing requires high to ink, prior art fails to print the colors such as aterrimus, large red.These three kinds of decoration modes all do not have stereoscopic sensation, as formed relief line weight, shape, the variation of projection height etc., will be chosen in the press place, and core rod is engraved as to this Z-Correct bump mapping Z-correct, use concavo-convex core rod compression moulding, but its cost are higher.And a core rod can only suppress a kind of pattern, change pattern, must change mould, and the cycle is long.Perhaps utilize the flat plate printing technology, print the relief glaze of the same texture of one deck by lithographic printing on the brick face, but the relief glaze height of planography only has the 0.5mm left and right after generally burning till, concave-convex sense is not strong.The picture on surface Modeling Technology of glaze does not obtain any improvement for a long time, never has other modes to produce.
CN1843735A discloses a kind of manufacturing process with ceramic tile of fine raised grain, there is the concave surface that numerous irregular distributions and shape do not advise, the adobe of convex surface by pressing brick shaping mould to suppress surface, the degree of depth between each concave surface and convex surface is all below 1mm and deep mixed, and the area of each concave surface and convex surface is all at 15mm
2below and not of uniform size.
CN101157571A discloses a kind of production method of the ceramic tile with convex-concave surface and the ceramic tile of production thereof, the method comprise the preparation have convex-concave surface base substrate, the billet surface glazing, polish glaze, then printing ornament, finally burn till, it is characterized by: after described polishing, the area that the area of the glaze surface concave surface be not ground to is compared the front base substrate concave surface of not glazing has reduced more than 50%.
Aforesaid method is all by adopting male and female mold to make billet surface form texture, but due to mould inevitably with artificial trace, do not there is natural random decorative effect, therefore cause produced ceramic tile decorative effect stiff, stiff, unnatural; Simultaneously, if will obtain different textured patterns, need more mold exchange, cause production cost to increase; Also can not with other decorative pattern, combine well.
Summary of the invention
A kind of ceramic tile decorating apparatus that the object of the invention is to avoid weak point of the prior art and provide, it slightly makes improvements the function that can realize the picture on surface moulding on the basis of existing installation, cost is very low, repacking is convenient, and applicable glaze Color Range is very extensive, has very natural stereoscopic sensation.
Another object of the present invention is to avoid weak point of the prior art and a kind of ceramic tile trailing of providing, it does not need to use mould to form brick face Z-Correct bump mapping Z-correct, can the various abundant cubic texture of formation and modification, decorative effect is lively, nature, random.
For achieving the above object, provide following technical scheme.
A kind of ceramic tile decorating apparatus, comprise mixed enamal organ, pouring glaze bell jar and travelling belt, and described pouring glaze bell jar is installed on the top of described travelling belt, and the lower end outlet of described mixed enamal organ is connected in the upper end entrance of described pouring glaze bell jar.
Described mixed enamal organ is that top is the container that the right cylinder bottom is funnel type, and the top of described mixed enamal organ has annotates the glaze mouth and return the glaze mouth.
Described notes glaze mouth is a plurality of, and the position of described time glaze mouth is higher than described notes glaze mouth, and described notes glaze mouth is evenly distributed in the cylindrical top to bottom, left and right, front and rear of described mixed enamal organ section.
Described cylindrical diameter and aspect ratio are 0.6-0.8, the aspect ratio of described right cylinder and funnel type container is 1.2-1.5, the diameter of described notes glaze mouth is 0.1-0.2 with described cylindrical diameter ratio, the diameter of described time glaze mouth is 1-2 with the diameter ratio of described notes glaze mouth, and the tapering of described funnel type container is 30 °-60 °.
The top of described travelling belt is equipped with successively at least one group of mixed enamal organ and drenches the glaze bell jar according to delivery direction, and described travelling belt is set to linear or arc and combination thereof.
Ceramic tile decorating apparatus of the present invention drenches on the adobe surface by drenching the glaze bell jar after adopting mixed enamal organ the mill base of different colours can be mixed again, by changing the flow velocity of different mill bases, just can adjust the mill base of different colours and mixedness, coordinate the velocity variations of travelling belt just can form abundant texture.It slightly makes improvements the function that can realize the picture on surface moulding on the basis of existing installation, and cost is very low, and repacking is convenient, and applicable glaze Color Range is very extensive, has very natural stereoscopic sensation.
A kind of ceramic tile trailing of using above-mentioned decorating apparatus, step comprises successively:
A, batching compacting form adobe;
B, the color glaze of different specific weight is mixed to glaze by described notes glaze mouth in described mixed enamal organ;
Mill base after C, mixed glaze drenches the adobe surface after steps A by described pouring glaze bell jar;
D, the described adobe after step C is printed on to look frit dry granular is decorated;
E, form by a firing.
Described color glaze flow velocity in described step B is the 30-40 meter per second.
Described color glaze proportion in described step B is 1.6-2.0.
The notes glaze mouth that the glaze slip that in described step B, proportion is larger is higher by position injects described mixed enamal organ, and the notes glaze mouth that the glaze slip that proportion is less is lower by position injects described mixed enamal organ.
The look frit dry granular that is printed on of described step D is decorated as passing through silk screen or roller printing.
Ceramic tile trailing of the present invention is printed on look frit dry granular by drenching on the adobe surface after mill base is decorated, and the ceramic tile decorative effect concave-convex sense made is strong, does not need to use male and female mold, and concave-convex sense is naturally changeable, and texture is smooth, lively, random.
The accompanying drawing explanation
The present invention will be further described to utilize accompanying drawing, but the content in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of an embodiment of ceramic tile decorating apparatus of the present invention.
Fig. 2 is the adobe schematic diagram after the step C of ceramic tile trailing of the present invention.
Fig. 3 is the adobe schematic diagram after the step e of ceramic tile trailing of the present invention.
Reference numeral:
Mix enamal organ 1, notes glaze mouth 11, notes glaze mouth 12, annotate glaze mouth 13, notes glaze mouth 14, notes glaze mouth 15, time glaze mouth 16, pouring glaze bell jar 2, travelling belt 3, ceramic tile base substrate 4, color glaze line 5, coloured frit dry granular 6.
Embodiment
The invention will be further described with the following Examples.
Embodiment 1
The ceramic tile decorating apparatus of the present embodiment, as shown in Figure 1, comprise mixed enamal organ 1, drench glaze bell jar 2 and travelling belt 3, and described pouring glaze bell jar 2 is installed on the top of described travelling belt 3, and the lower end outlet of described mixed enamal organ 1 is connected in the upper end entrance of described pouring glaze bell jar 2.
Described mixed enamal organ 1 is the container that the right cylinder bottom is funnel type for top, and the top of described mixed enamal organ 1 has 5 and annotates 11,12,13,14 and one times glaze mouths 16 of glaze mouth.
The position of described time glaze mouth 16 is higher than described notes glaze mouth 11,12,13,14,15.
Described notes glaze mouth 11,12,13,14,15 is evenly distributed in described right cylinder top to bottom, left and right, front and rear section.
Described cylindrical diameter and aspect ratio are 0.7.
The aspect ratio of described right cylinder and funnel type container is 1.2.
The diameter of described notes glaze mouth 11,12,13,14,15 is 0.12 with described cylindrical diameter ratio.
The diameter of described time glaze mouth 16 is 1.5 with the diameter ratio of described notes glaze mouth 11,12,13,14,15.
The tapering of described funnel type container is 40 °.
The top of described travelling belt 3 is equipped with successively the mixed enamal organ of many groups and drenches the glaze bell jar according to delivery direction.
Described travelling belt 3 is set to linear.
Ceramic tile base substrate 4 after compacting is burnt is transported to described pouring glaze bell jar 2 belows by travelling belt 3, and the glaze slip of the color glaze of different specific weight mixes glaze by described notes glaze mouth 11,12,13,14,15 in described mixed enamal organ 1; The surface that glaze slip after mixed glaze drenches at ceramic tile base substrate 4 by described pouring glaze bell jar 2; Then will drench described ceramic tile base substrate 4 after glaze slip by travelling belt 3 is delivered to the mesh flower machine and is printed on look frit dry granular and decorates; Finally form by a firing, firing temperature is 1190 ℃.
The glaze slip proportion that injects glaze mouth 11 is 1.95, the glaze slip proportion that injects glaze mouth 12 is 1.76-1.80, the glaze slip proportion that injects glaze mouth 13 is 1.82-1.85, and the glaze slip proportion that injects glaze mouth 14 is 1.90-1.93, and injecting the glaze slip proportion of annotating glaze mouth 15 is 1.88-1.90.The flow velocity of glaze slip is 38 meter per seconds.The notes glaze mouth that the glaze slip that in described step B, proportion is larger is higher by position injects described mixed enamal organ, and the notes glaze mouth that the glaze slip that proportion is less is lower by position injects described mixed enamal organ.Each annotates glaze mouth 11, 12, 13, 14, the 15 glaze pulp color differences of injecting, the different proportion by glaze slip, under reasonably arranging, be the proportion minimum in the above, the proportion maximum in bottom, under the effect of gravity, heavy glaze sinks after the glaze slip little with proportion mixes and pours brick face formation pouring glaze layer pattern from drenching glaze bell jar 2, because mill base has certain mobility, after merging, the different colours mill base can produce the decorative effect that two kinds of mill bases merge stack, change the product pattern according to design requirements by the pattern that changes silk screen, when needs produce the decorative effect of random nature, just can annotate the glaze slip proportion of glaze and color and the trend that flow velocity is controlled decorative pattern by adjusting.Do not adopted in the market and drenched the ceramic tile product that the mill base method combines and makes with seal dry granular method, utilizing the ceramic tile that this ceramic tile decorating apparatus is made is product innovation.
The present embodiment is different from embodiment 1, with reference to Fig. 1, Fig. 2, Fig. 3, adopt above-mentioned ceramic tile decorating apparatus, the top of its described travelling belt 3 is equipped with successively three groups of mixed enamal organs 1 and drenches glaze bell jar 2 according to delivery direction, and the grouting port on every group of described mixed enamal organ 1 is respectively 4,5,6.Ceramic tile base substrate 4 drenches glaze bell jar 2 through three groups successively, glaze slip mixes and obtains different glaze slips at three different mixed enamal organs 1, drench glaze bell jar 2 by three groups and drench acquisition glaze line 5 on ceramic tile base substrate 4, can form intersection (rotating to an angle in advance while passing through different described ceramic tile decorating apparatus) or stacking (every different glaze for mortar mixer, distinct colors for example) different glaze lines 5, expanded the scope of application that adopts mode of the present invention to carry out the picture on surface moulding, three-dimensional strong.
While drenching for the first time slurry, form some parallel glaze lines 5, ceramic tile base substrate 4 is moved after certain angle while drenching for the second time slurry, the glaze line 5 drenched also has a certain degree with the glaze line 5 drenched for the first time, thereby forms unique pattern.Carry out the dry granular printed decoration again and obtain coloured frit dry granular 6, the surface of the ceramic tile that obtains has cross one another different tone glaze line 5 and the covering coloured frit dry granular 6 thereon that is scattered, and brick face decorative effect is naturally three-dimensional, and concave-convex sense is strong.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although with reference to preferred embodiment, the present invention is explained in detail; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement the technical scheme of invention, and not break away from essence and the scope of technical solution of the present invention.
Claims (10)
1. a ceramic tile decorating apparatus, it is characterized in that: comprise mixed enamal organ, pouring glaze bell jar and travelling belt, described pouring glaze bell jar is installed on the top of described travelling belt, and the lower end outlet of described mixed enamal organ is connected in the upper end entrance of described pouring glaze bell jar.
2. ceramic tile decorating apparatus according to claim 1, it is characterized in that: described mixed enamal organ is that top is the container that the right cylinder bottom is funnel type, the top of described mixed enamal organ has annotates the glaze mouth and returns the glaze mouth.
3. ceramic tile decorating apparatus according to claim 2, it is characterized in that: described notes glaze mouth is a plurality of, and the position of described time glaze mouth is higher than described notes glaze mouth, and described notes glaze mouth is evenly distributed in the cylindrical top to bottom, left and right, front and rear of described mixed enamal organ section.
4. ceramic tile decorating apparatus according to claim 2, it is characterized in that: described cylindrical diameter and aspect ratio are 0.6-0.8, the aspect ratio of described right cylinder and funnel type container is 1.2-1.5, the diameter of described notes glaze mouth is 0.1-0.2 with described cylindrical diameter ratio, the diameter of described time glaze mouth is 1-2 with the diameter ratio of described notes glaze mouth, and the tapering of described funnel type container is 30 °-60 °.
5. ceramic tile decorating apparatus according to claim 1 is characterized in that: the top of described travelling belt is equipped with successively at least one group of mixed enamal organ and drenches the glaze bell jar according to delivery direction, and described travelling belt is set to linear or arc and combination thereof.
6. a use is as the ceramic tile trailing of the described decorating apparatus of claim 1-5 any one, and it is characterized in that: step comprises successively:
A, batching compacting form adobe;
B, the color glaze of different specific weight is mixed to glaze by described notes glaze mouth in described mixed enamal organ;
Mill base after C, mixed glaze drenches the adobe surface after steps A by described pouring glaze bell jar;
D, the described adobe after step C is printed on to look frit dry granular is decorated;
E, form by a firing.
7. ceramic tile trailing according to claim 6, it is characterized in that: the described color glaze flow velocity in described step B is the 30-40 meter per second.
8. ceramic tile trailing according to claim 6, it is characterized in that: the described color glaze proportion in described step B is 1.6-2.0.
9. ceramic tile trailing according to claim 6, is characterized in that: the described mixed enamal organ of notes glaze mouth injection that the glaze slip that in described step B, proportion is larger is higher by position, the described mixed enamal organ of notes glaze mouth injection that the glaze slip that proportion is less is lower by position.
10. ceramic tile trailing according to claim 6 is characterized in that: the look frit dry granular that is printed on of described step D is decorated as by silk screen or roller printing.
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| CN201310368652.6A CN103449843B (en) | 2013-08-21 | 2013-08-21 | A kind of ceramic tile decorating apparatus and trailing |
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| CN201310368652.6A CN103449843B (en) | 2013-08-21 | 2013-08-21 | A kind of ceramic tile decorating apparatus and trailing |
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| CN103449843A true CN103449843A (en) | 2013-12-18 |
| CN103449843B CN103449843B (en) | 2016-01-27 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105819902A (en) * | 2016-06-07 | 2016-08-03 | 佛山市东鹏陶瓷有限公司 | Bell jar paste pouring device for multi-layer mixed paste pouring and method for preparing tiles |
| CN108481529A (en) * | 2018-03-26 | 2018-09-04 | 佛山市东鹏陶瓷有限公司 | A kind of equipment and its corrugated brick for generating raised grain decoration |
| CN108972853A (en) * | 2018-09-06 | 2018-12-11 | 佛山市三水盈捷精密机械有限公司 | A kind of bell jar for clock-shell type slip shower |
| CN114454322A (en) * | 2021-09-15 | 2022-05-10 | 杭州诺贝尔陶瓷有限公司 | Digital guniting decorative ceramic tile and production device and production method thereof |
| CN114474328A (en) * | 2022-03-09 | 2022-05-13 | 德清诺贝尔陶瓷有限公司 | Pulp distribution system and pulp distribution process in preparation of digital pulp distribution decorative rock plate |
| CN114619547A (en) * | 2022-03-09 | 2022-06-14 | 德清诺贝尔陶瓷有限公司 | Natural texture decorative rock plate with far infrared health care function and preparation method thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105819902A (en) * | 2016-06-07 | 2016-08-03 | 佛山市东鹏陶瓷有限公司 | Bell jar paste pouring device for multi-layer mixed paste pouring and method for preparing tiles |
| CN105819902B (en) * | 2016-06-07 | 2018-12-04 | 佛山市东鹏陶瓷有限公司 | A kind of method that the bell jar of multilayer mixing leaching slurry drenches sizing device and prepares ceramic tile |
| CN108481529A (en) * | 2018-03-26 | 2018-09-04 | 佛山市东鹏陶瓷有限公司 | A kind of equipment and its corrugated brick for generating raised grain decoration |
| CN108481529B (en) * | 2018-03-26 | 2024-02-06 | 佛山市东鹏陶瓷有限公司 | Device for producing corrugated texture decoration and corrugated brick thereof |
| CN108972853A (en) * | 2018-09-06 | 2018-12-11 | 佛山市三水盈捷精密机械有限公司 | A kind of bell jar for clock-shell type slip shower |
| CN114454322A (en) * | 2021-09-15 | 2022-05-10 | 杭州诺贝尔陶瓷有限公司 | Digital guniting decorative ceramic tile and production device and production method thereof |
| CN114454322B (en) * | 2021-09-15 | 2023-09-15 | 杭州诺贝尔陶瓷有限公司 | Digital guniting decorative ceramic tile and production device and production method thereof |
| CN114474328A (en) * | 2022-03-09 | 2022-05-13 | 德清诺贝尔陶瓷有限公司 | Pulp distribution system and pulp distribution process in preparation of digital pulp distribution decorative rock plate |
| CN114619547A (en) * | 2022-03-09 | 2022-06-14 | 德清诺贝尔陶瓷有限公司 | Natural texture decorative rock plate with far infrared health care function and preparation method thereof |
| CN114474328B (en) * | 2022-03-09 | 2024-06-11 | 德清诺贝尔陶瓷有限公司 | Slurry distribution system and slurry distribution process in preparation of digital slurry distribution decorative rock plate |
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| CN103449843B (en) | 2016-01-27 |
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Effective date of registration: 20160426 Address after: 331132 Fengcheng City Industrial Park, Jiangxi Province Mine Road Patentee after: Fengcheng Dongpeng Ceramic Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Guangdong Dongpeng Ceramic Co., Ltd. Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd Patentee before: Foshan Dongpeng Ceramic Co., Ltd. Patentee before: Fengcheng Dongpeng Ceramic Co., Ltd. Patentee before: Guangdong Dongpeng Holdings Co., Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. |
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Effective date of registration: 20170417 Address after: 336000 Fengcheng City Industrial Park, Jiangxi Province Mine Road Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Fengcheng Dongpeng Ceramic Co., Ltd. Co-patentee after: Foshan Dongpeng Ceramic Co., Ltd. Address before: 331132 Fengcheng City Industrial Park, Jiangxi Province Mine Road Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Patentee before: Fengcheng Dongpeng Ceramic Co., Ltd. Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd. |