CN109336617A - The manufacture craft and its device and Ceramic Tiles of Ceramic Tiles - Google Patents

The manufacture craft and its device and Ceramic Tiles of Ceramic Tiles Download PDF

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Publication number
CN109336617A
CN109336617A CN201811228090.4A CN201811228090A CN109336617A CN 109336617 A CN109336617 A CN 109336617A CN 201811228090 A CN201811228090 A CN 201811228090A CN 109336617 A CN109336617 A CN 109336617A
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China
Prior art keywords
powder
ceramic tiles
jade
transparent
manufacture craft
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CN201811228090.4A
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Chinese (zh)
Inventor
罗锦源
李兴兵
欧阳敏
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Foshan Fuyuan New Material Co Ltd
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Foshan Fuyuan New Material Co Ltd
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Priority to CN201811228090.4A priority Critical patent/CN109336617A/en
Publication of CN109336617A publication Critical patent/CN109336617A/en
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201—Alkali metal oxides or oxide-forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3215—Barium oxides or oxide-forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3239—Vanadium oxides, vanadates or oxide forming salts thereof, e.g. magnesium vanadate
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284—Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3296—Lead oxides, plumbates or oxide forming salts thereof, e.g. silver plumbate
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409—Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Finishing Walls (AREA)

Abstract

The present invention discloses the manufacture craft and its device and Ceramic Tiles of a kind of Ceramic Tiles, wherein, the Ceramic Tiles include ceramic bottom material and jade powder, the jade powder includes transparent powder, has toner material and transition powder, the transition powder is the transparent powder and described has at least one of toner material and ceramic bottom material, the manufacture craft of the Ceramic Tiles is the following steps are included: be pressed into concavo-convex pattern for transparent powder, and absorb not downtrodden transparent powder；There to be toner material to cover and be distributed in pressed transparent powder surface；Transition powder is filled and led up in the sunk area for having toner material surface, and determines thick sizing, obtains jade powder layer；The jade powder layer of fixed thick sizing is added with ceramic bottom material and is pressed into brick shaping mould, and demoulds, dry and is burnt into, obtains Ceramic Tiles.Technical solution of the present invention can be produced with natural jade natural texture, exquisite in texture, the Ceramic Tiles of pattern fineness.

Description

The manufacture craft and its device and Ceramic Tiles of Ceramic Tiles
Technical field
The present invention relates to the manufacture technology field of Ceramic Tiles, in particular to the manufacture craft and its device of a kind of Ceramic Tiles, And Ceramic Tiles.
Background technique
Currently, natural jade is because its natural and smooth texture, gloss and resistance to the advantages that seeing high-grade decorative effect, are by people Favor, but because its expensive price enables majority of populations hang back.
Existing Ceramic Tiles are although in a great variety, and pattern is rich and varied, but its texture is stiff, not enough moisturizes, without natural beautiful Texture that stone moisturizes and not beautiful enough, intolerant to seeing.Old friends are imitating natural jade using various process means and material always Stone, although jade feldspar material on the market to a certain extent close to natural jade material, there are still a certain distance, Accordingly, it is desirable to provide a kind of manufacture craft and its device of the Ceramic Tiles with natural jade effect.
Summary of the invention
The main object of the present invention is to provide a kind of manufacture craft of Ceramic Tiles, it is intended to produce with natural jade nature Texture, exquisite in texture, the Ceramic Tiles of pattern fineness.
To achieve the above object, the manufacture craft of Ceramic Tiles proposed by the present invention, comprising the following steps: by transparent powder pressure Concavo-convex pattern is made, and absorbs not downtrodden transparent powder；There to be toner material to cover and be distributed in pressed transparent powder surface； Transition powder is filled and led up in the sunk area for having toner material surface, and determines thick sizing, obtains jade powder layer；It will be fixed thick fixed The jade powder layer of type is added with ceramic bottom material and is pressed into brick shaping mould, and demoulds, dries and be burnt into, and obtains Ceramic Tiles.
Optionally, the maximum gauge value of the lug boss of the transparent powder is greater than 1.5cm；And/or described there is toner material Minimum thickness value is greater than 0.1mm.
Optionally, the moisture content of the jade powder is not more than 4%；And/or the fineness of the jade powder is 20 mesh- 100 mesh.
Optionally, light transmittance of the jade powder after being burnt into is greater than 20%.
Optionally, by mass percentage, the transparent powder contains SiO250-80%, Al2O35-25%, CaO0.2- 9%, MgO0.2-2%, K2O 2-13%, Na2O 2-13%, ZnO2-15%, BaO0.5-18%, V2O50-3%, SrO0- 8%, PbO0-10%, B2O30-5%.
It is optionally, described that have toner material be blended by the way that colorant is added in the transparent powder or ceramic bottom material.
The invention also provides a kind of manufacture craft device of Ceramic Tiles, which includes: transport mechanism, the conveyer Structure is for conveying transparent powder；Pattern mold equipment is recessed for transparent powder to be pressed into set on the top of the transport mechanism Convex pattern, and absorb not downtrodden powder；Powder equipment is sprayed, set on the top of the transport mechanism, for that there will be toner Material, which covers, is distributed in the transparent powder surface；Apparatus for distributing, set on the top of the transport mechanism, for by transition powder fill and lead up in The sunk area for having toner material surface；And thicknessing machine, set on the top of the transport mechanism, for jade powder to be anticipated Thickness sizing.
Optionally, the pattern mold equipment includes braced frame, elevating mechanism and pattern shaper, the lifting Mechanism is set to the braced frame, and is sequentially connected in the pattern shaper, and the pattern shaper is in the lifting Braced frame described in the transmission lower edge of mechanism slides up and down.
Optionally, the pattern mold equipment further includes gas blow pipe and air intake duct, and the gas blow pipe and the air intake duct are equal It is connected to the die cavity of the pattern shaper, for removing not downtrodden powder.
The invention also provides a kind of Ceramic Tiles, which made by above-mentioned apparatus and using above-mentioned manufacture craft It obtains.
Technical solution of the present invention, Ceramic Tiles include that ceramic bottom material and jade powder, jade powder include transparent powder, have Toner material and transition powder, transition powder is transparent powder and has at least one of toner material and ceramic bottom material, first will be saturating Bright powder pressing absorbs not downtrodden transparent powder at concavo-convex pattern.Then will have toner material cover be distributed in it is pressed Transparent powder surface, external force when due to its own gravity and machine pressing, has toner material also to show surface recessed Convex injustice.Then transition powder is filled and led up in the sunk area for having toner material surface, and determines thick sizing, finally obtained and regarding The jade powder layer of micro-cracked structure is similar in feel；Finally the jade powder layer of fixed thick sizing and ceramic bottom material are added to brick It is pressed in molding die, and demoulds, dries and be burnt into, can so make to obtain with natural jade nature line Reason, exquisite in texture, the Ceramic Tiles of pattern fineness, meanwhile, it is day that jade powder is "dead", wear resistance is high and soil resistance is good The favorable substitutes of right stone material.The manufacture craft is easy to operate, and cost is relatively low, and product quality is more stable.Also, it is saturating in compacting Not downtrodden powder operation is absorbed after bright powder, and the surface of transparent powder is enabled to tend to be gentle, it is more conducively coloured Powder and transparent combination improve its fidelity but also its micro-crack texture structure presented is softer.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, the knot that can also be shown according to these attached drawings Structure obtains other attached drawings.
Fig. 1 is the partial structural diagram that the manufacture craft device one of Ceramic Tiles of the present invention is implemented；
Fig. 2 is the structural schematic diagram for one embodiment of Ceramic Tiles that the present invention makes.
Drawing reference numeral explanation of the invention:
Label Title Label Title
10 Transport mechanism 24 Gas blow pipe
20 Pattern mold equipment 25 Air intake duct
21 Braced frame 30 Transparent powder
211 Guide rail 40 There is toner material
22 Elevating mechanism 50 Transition powder
23 Pattern shaper 60 Ceramic bottom material
The object of the invention is realized, the embodiments will be further described with reference to the accompanying drawings for functional characteristics and advantage.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general Logical technical staff every other embodiment obtained without creative efforts belongs to what the present invention protected Range.
It in addition, the technical solution between each embodiment can be combined with each other, but must be with ordinary skill Based on personnel can be realized, this technical side will be understood that when the combination of technical solution appearance is conflicting or cannot achieve The combination of case is not present, also not the present invention claims protection scope within.
The present invention proposes that a kind of manufacture craft of Ceramic Tiles, Ceramic Tiles include ceramic bottom material and jade powder, jade powder Including transparent powder, there are toner material and transition powder, the transition powder is transparent powder, has in toner material and ceramic bottom material At least one, the manufacture craft of Ceramic Tiles is the following steps are included: be pressed into concavo-convex pattern for transparent powder, and absorb and do not pressed The transparent powder of system；There to be toner material to cover and be distributed in pressed transparent powder surface；Transition powder is filled and led up in coloured powder layer The sunk area on surface, and determine thick sizing, obtain jade powder layer；The jade powder layer of fixed thick sizing and ceramic bottom material are added It is pressed into brick shaping mould, and demoulds, dries and be burnt into, obtain Ceramic Tiles.
The present invention use first the mold of predetermined pattern by transparent powder carry out precompressed so that transparent powder precompressed formed it is recessed Convex pattern, convex portion are generally the small small hill of protrusion, and of course, the shape of lug boss may be other Reasonable Shapes, Such as taper, cube shape etc..And its unstamped transparent powder is absorbed and collected, generally, by the way of negative-pressure suction Absorb not downtrodden powder.Then it carries out second to the transparent powder after precompressed to suppress, the powder suppressed at this time is to have Toner material has toner material to cover the transparent powder surface for being distributed in precompressed, external force when due to its own gravity and machine pressing Effect, the thickness for having toner material to be distributed can have any different, and since transparent powder is concavo-convex pattern, then to have toner material and thoroughly Bright powder is spaced apart, and resulting fade effect is visually similar to micro-cracked structure.Due to transparent powder and coloured Powder is unevenly distributed after pressing so that surface irregularity, needs to fill and lead up its sunk area so that surface be attributed to it is flat Whole, the transition powder for filling and leading up use can be toner material, or transparent powder, or ceramic bottom material, it can also be with It for mixture therein, can be specifically determined according to required product effect, above-mentioned powder is then subjected to pressed sizing, i.e., The jade powder that can be formed.Jade powder layer after sizing is finally moved to the mold core of brick shaping mould, then by bottom material It fills up framed on cloth, processes, the production such as is pressed into brick, and is dried, be burnt into after demoulding and obtain having natural beautiful The Ceramic Tiles of stone effect.The method of firing is general are as follows: 1165 DEG C of maximum sintering temperature, keeps the temperature 10min, firing period 60- 120min。
Accordingly, it is to be understood that, technical solution of the present invention, Ceramic Tiles include ceramic bottom material and jade powder, jade powder Material includes transparent powder, has toner material and transition powder, and transition powder is transparent powder and has in toner material and ceramic bottom material Transparent powder is pressed into concavo-convex pattern first, and absorbs not downtrodden transparent powder by least one；Then there will be toner Material, which covers, is distributed in pressed transparent powder surface, and external force when due to its own gravity and machine pressing has toner Material also shows surface irregularity.Then transition powder is filled and led up in the sunk area for having toner material surface, and determines thickness Sizing, finally obtains the jade powder for being visually similar to micro-cracked structure；Finally by the jade powder of pressed sizing and pottery Porcelain bottom material is added to be pressed into brick shaping mould, and is demoulded, dries and be burnt into, and can so make to obtain with day Right jade natural texture, exquisite in texture, the Ceramic Tiles of pattern fineness, meanwhile, jade powder is "dead", wear resistance is high and anti- Dirt is good, is the favorable substitutes of lithotome.The manufacture craft is easy to operate, and cost is relatively low, and product quality is more stable.And And not downtrodden powder operation is absorbed after suppressing transparent powder, enable to the surface of transparent powder to tend to be gentle, It is more conducive to the combination of toner material and transparent powder, but also its micro-crack texture structure presented is softer, it is imitative to improve it True degree.
Optionally, referring to Fig. 2, the maximum gauge value A of the lug boss of transparent powder is greater than 1.5cm.Transparent powder is recessed The maximum gauge value of convex distribution, lug boss is greater than 1.5cm, if the maximum gauge of lug boss is less than 1.5cm, ultimately forms The texture structure effect for being visually similar to micro-crack it is unobvious.It should be understood that the die cavity of the mold of predetermined pattern is most Big depth is greater than 1.5cm, so that the lug boss maximum gauge for being pressed into transparent powder is greater than 1.5cm.
Optionally, the minimum thickness value of toner material is greater than 0.1mm.What cloth was covered on the transparent powder surface of compacting has toner material Minimum thickness be greater than 0.1mm so that the finally formed texture structure effect for being visually similar to micro-crack is more apparent, And guarantee that the jade powder thickness finally made should not be too large.
Optionally, the moisture content of jade powder is not more than 4%.So, it is ensured that jade powder material has suitable mobility In order to subsequent cloth and pressing operation.If the moisture content of jade powder is greater than 4%, it is not easy to cloth operation, and subsequent Demoulding and firing time are longer when brick makes, and finally make the producing efficiency of Ceramic Tiles lower.
Optionally, light transmittance of the jade powder after being burnt into is greater than 20%.Jade powder has preferable saturating after being burnt into Photosensitiveness, light transmittance are greater than 20%, can show preferable natural jade effect.
Optionally, the fineness of jade powder is -100 mesh of 20 mesh.For example, by using jade powder fineness be 20 mesh, 40 mesh, 60 mesh, 80 mesh, 100 mesh etc..Using the jade powder of such fineness, product quality and penetrability can be effectively ensured.
The transparent powder that the present invention uses contains SiO by mass percentage250-80%, Al2O35-25%, CaO0.2-9%, MgO0.2-2%, K2O 2-13%, Na2O 2-13%, ZnO2-15%, BaO0.5-18%, V2O50-3%, SrO0-8%, PbO0-10%, B2O30-5%.The raw material of transparent powder generally selects glaze, specifically the preparation method comprises the following steps: Glaze raw material is added in ball mill, adds water to carry out being milled to required fineness, and after blowing, except iron, carry out spraying system Powder puts in storage and transparent powder can be obtained through aging homogenizing.
What the present invention used, which has toner material, is blended by the way that colorant is added in the transparent powder or ceramic bottom material. Colorant generally selects zirconium iron pink, praseodymium yellow, three kinds of white (glaze zirconium silicate powder), and colorant additive amount accounts for the percentage one of transparent powder As be red 0.1%, yellow 0.3%, white 5%, colorant additive amount can also be determined according to concrete operations of course.
As shown in Figure 1, the invention also provides a kind of manufacture craft device of Ceramic Tiles, which includes: transport mechanism 10, transport mechanism 10 is for conveying transparent cloth；Pattern mold equipment 20, set on the top of transport mechanism 10, being used for will be transparent Powder 30 is pressed into concavo-convex pattern, and absorbs not downtrodden powder；Powder equipment is sprayed, set on the upper of the transport mechanism 10 Side, for that will there is toner material 40 to cover cloth and suppress in transparent 30 surface of powder；Apparatus for distributing, set on the top of transport mechanism 10, For filling and leading up transition powder 50 in the sunk area for having 40 surface of toner material；And thicknessing machine, set on the upper of transport mechanism 10 Side, for jade powder to be anticipated thick sizing.
Specifically, transport mechanism 10 generally selects motor driven conveyer structure, can place layer of transparent powder on conveyer belt Material 30, transparent powder 30 when conveyer belt is moved to the underface of pattern mold equipment 20 with stopping moving, at this point, pattern mold The pre- press operation of pattern is carried out to the transparent powder 30 on conveyer belt, and absorbs not downtrodden powder, what transparent powder 30 was formed Pattern is concavo-convex.Then rear transparent powder 30 is pressed to continue spraying powder equipment just when being moved to as conveyer belt is mobile Stop movement when lower section, sprinkling powder equipment has toner material 40 to cover to be distributed in the surface of transparent powder 30 by therein.Then proceed to by It is sent to the underface of apparatus for distributing, apparatus for distributing fills and leads up the region other than powder surface peak heap, and apparatus for distributing is equipped with transition Powder 50, transition powder 50 be have toner material 40 or transparent powder 30, or both mixture.Finally continue to be transferred into determine thickness The underface of machine, thicknessing machine carries out pressing operation to entire powder, with the jade powder being formed.
Pattern mold equipment 20 of the invention not only has pattern pressing function, also has the function absorbed and be not pressed powder Can, so that entire process unit simplifies, and it can effectively improve its producing efficiency.
In addition, the process unit further includes the equipment such as brick shaping mould, baking oven, the jade powder and ceramics for that will be formed Bottom material 60 processes such as is pressed, dries, being burnt into be fabricated to Ceramic Tiles.
Optionally, pattern mold equipment 20 includes braced frame 21, elevating mechanism 22 and pattern shaper 23, lifting Mechanism 22 is set to braced frame 21, and is sequentially connected in pattern shaper 23, and pattern shaper 23 is in elevating mechanism 22 It is slided up and down under transmission along braced frame 21.
Specifically, the material of braced frame 21 is generally metal plate material, and structure is more firm.It is provided in braced frame 21 Elevating mechanism 22, elevating mechanism 22 are generally cylinder and drive elevating mechanism 22, are sequentially connected in pattern shaper 23, so that Pattern shaper 23 is able to carry out descending operation.Braced frame 21 is equipped with guide rail 211, is provided on pattern shaper 23 Sliding block (not shown), sliding block are slidably connected to guide rail 211, so that drive of the pattern shaper 23 in elevating mechanism 22 It is lower to be moved up and down along guide rail 211.When needing to carry out powder the pattern pre- press operation of sizing, elevating mechanism 22 is driven and with cardon Case shaper 23 moves down, to carry out pre- press operation；After the completion of pre- press operation, drives elevating mechanism 22 and drive pattern Shaper 23 moves up, to influence other operations.
Optionally, pattern mold equipment 20 further includes gas blow pipe 24 and air intake duct 25, and gas blow pipe 24 and air intake duct 25 connect The die cavity of pattern shaper 23 is passed through, for removing not downtrodden powder.When pattern shaper 23 carries out powder After pre- press operation, first passes through gas blow pipe 24 and blow into die cavity, so that not downtrodden powder is in loose condition (of surface), then, The powder in loose condition (of surface) is absorbed by air intake duct 25, can so complete the absorption operation of not downtrodden powder.
The invention also provides a kind of Ceramic Tiles, which made by above-mentioned apparatus and using above-mentioned manufacture craft It obtains.Prepared Ceramic Tiles have natural jade natural texture, exquisite in texture, the pattern of penetrating lubrication exquisite.
It is described in detail below by manufacture craft and its device of the specific embodiment to Ceramic Tiles of the present invention.
The Ceramic Tiles with jade effect of a 600 × 600 × 10 (unit is millimeter) specifications are made, referring to Fig. 2, The jade brick product with circular pattern style is done in plan, and the mould flower in pattern shaper 23 is first designed as internal diameter and is 1.5cm, the bowl shape of interior a height of 1cm, and the pattern shaper 23 is installed in braced frame 21, and be connected to lifting Mechanism 22.Its manufacturing process steps the following steps are included:
(1) cloth a layer thickness A is the transparent powder 30 of 1.5cm on a moving belt, and is sent to pattern mold equipment 20 Underface drives elevating mechanism 22 and pattern shaper 23 is driven to move down, pressure pre-stamped to carry out to transparent powder 30 After the completion of system, pressure-vaccum operation is carried out to it by the gas blow pipe 24 and air intake duct 25 that are connected to mold cavity, it is not downtrodden to remove Transparent powder 30.
(2) by powder 30 transparent after compacting with conveyer belt be sent to sprinkling powder equipment underface, sprinkling powder equipment by its In there is toner material 40 to cover the surface for being distributed in transparent powder 30, there is the minimum thickness of toner material 40 to be greater than 0.1mm, and carry out pressure-vaccum Operation has toner material 40 so that removal is not downtrodden.
(3) continue the underface that downtrodden powder is sent to apparatus for distributing, apparatus for distributing by powder surface peak heap with Outer region is filled and led up, and apparatus for distributing has toner material 40 or transparent powder 30, or both mixture.
(4) continuing that the underface that rear powder is sent to thicknessing machine will be filled and led up, thicknessing machine carries out pressing operation to entire powder, With the jade powder being formed.
(5) the jade powder of sizing and ceramic bottom material 60 are added into brick shaping mould and are pressed, and demould, Drying and firing, production obtain Ceramic Tiles.
Natural jade natural texture of the Ceramic Tiles with penetrating lubrication of technique production, exquisite in texture, with circular diagram Case style and pattern fineness.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this Under the inventive concept of invention, using equivalent structure transformation made by present specification and attached drawing, or directly/use indirectly It is included in other related technical areas in scope of patent protection of the invention.

Claims (10)

1. a kind of manufacture craft of Ceramic Tiles, which is characterized in that the Ceramic Tiles include ceramic bottom material and jade powder, the jade Mountain flour material includes transparent powder, has toner material and a transition powder, and the transition powder is the transparent powder and described has toner At least one of material and ceramic bottom material, the manufacture crafts of the Ceramic Tiles the following steps are included:
Transparent powder is pressed into concavo-convex pattern, and absorbs not downtrodden transparent powder；
There to be toner material to cover and be distributed in pressed transparent powder surface；
Transition powder is filled and led up in the sunk area for having toner material surface, and determines thick sizing, obtains jade powder layer；
The jade powder layer of fixed thick sizing is added with ceramic bottom material and is pressed into brick shaping mould, and demoulds, dry Dry and firing, obtains Ceramic Tiles.
2. the manufacture craft of Ceramic Tiles as described in claim 1, which is characterized in that the maximum of the lug boss of the transparent powder Thickness value is greater than 1.5cm；And/or
The minimum thickness value for having toner material is greater than 0.1mm.
3. the manufacture craft of Ceramic Tiles as described in claim 1, which is characterized in that the moisture content of the jade powder is not more than 4%；And/or
The fineness of the jade powder is -100 mesh of 20 mesh.
4. the manufacture craft of Ceramic Tiles as described in claim 1, which is characterized in that light transmission of the jade powder after being burnt into Rate is greater than 20%.
5. the manufacture craft of Ceramic Tiles according to any one of claims 1 to 4, which is characterized in that by mass percentage, The transparent powder contains SiO250-80%, Al2O35-25%, CaO0.2-9%, MgO0.2-2%, K2O 2-13%, Na2O 2-13%, ZnO2-15%, BaO0.5-18%, V2O50-3%, SrO0-8%, PbO0-10%, B2O30-5%.
6. the manufacture craft of Ceramic Tiles as claimed in claim 5, which is characterized in that described to have toner material be by described Colorant is added in bright powder or ceramic bottom material to be blended.
7. a kind of manufacture craft device of Ceramic Tiles, which is characterized in that the device includes:
Transport mechanism, the transport mechanism is for conveying transparent powder；
Pattern mold equipment for transparent powder to be pressed into concavo-convex pattern, and is absorbed set on the top of the transport mechanism Not downtrodden powder；
It sprays powder equipment and is distributed in the transparent powder surface for that will there is toner material to cover set on the top of the transport mechanism；
Apparatus for distributing has the recessed of toner material surface in described for filling and leading up transition powder set on the top of the transport mechanism Fall into region；And
Thicknessing machine, set on the top of the transport mechanism, for jade powder to be anticipated thick sizing.
8. the manufacture craft device of Ceramic Tiles as claimed in claim 7, which is characterized in that the pattern mold equipment includes branch Support frame frame, elevating mechanism and pattern shaper, the elevating mechanism is set to the braced frame, and is sequentially connected in described Pattern shaper, pattern shaper braced frame described in the transmission lower edge of the elevating mechanism slide up and down.
9. the manufacture craft device of Ceramic Tiles as claimed in claim 8, which is characterized in that the pattern mold equipment further includes Gas blow pipe and air intake duct, the gas blow pipe and the air intake duct are connected to the die cavity of the pattern shaper, for going Except not downtrodden powder.
10. a kind of Ceramic Tiles, which is characterized in that the Ceramic Tiles are by the described in any item devices of such as claim 7 to 9 and to adopt It makes to obtain with manufacture craft such as described in any one of claims 1 to 6.
CN201811228090.4A 2018-10-19 2018-10-19 The manufacture craft and its device and Ceramic Tiles of Ceramic Tiles Pending CN109336617A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114007764A (en) * 2019-06-11 2022-02-01 系统陶瓷股份公司 Dispensing apparatus for granular material
IT202100024588A1 (en) * 2021-09-24 2023-03-24 Cooperativa Ceramica Dimola Soc Cooperativa In Breve Cooperativa Ceramica Dimola S C PROCEDURE AND PLANT FOR THE REALIZATION OF DECORATIVE ELEMENTS IN CERAMIC MATERIAL

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CN1537709A (en) * 2003-04-17 2004-10-20 潮 何 Production technology of polished brick with embedded pattern polished brick manufactural using said technology
CN103408295A (en) * 2013-07-15 2013-11-27 广东博华陶瓷有限公司 Production method of stone simulation polished tiles
CN103786240A (en) * 2012-10-29 2014-05-14 陈章武 Application of pre-shaping method in manufacturing of imitation stone pattern ceramic products and products

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1537709A (en) * 2003-04-17 2004-10-20 潮 何 Production technology of polished brick with embedded pattern polished brick manufactural using said technology
CN103786240A (en) * 2012-10-29 2014-05-14 陈章武 Application of pre-shaping method in manufacturing of imitation stone pattern ceramic products and products
CN103408295A (en) * 2013-07-15 2013-11-27 广东博华陶瓷有限公司 Production method of stone simulation polished tiles

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114007764A (en) * 2019-06-11 2022-02-01 系统陶瓷股份公司 Dispensing apparatus for granular material
CN114007764B (en) * 2019-06-11 2024-03-26 系统陶瓷股份公司 Dispensing apparatus for granular material
IT202100024588A1 (en) * 2021-09-24 2023-03-24 Cooperativa Ceramica Dimola Soc Cooperativa In Breve Cooperativa Ceramica Dimola S C PROCEDURE AND PLANT FOR THE REALIZATION OF DECORATIVE ELEMENTS IN CERAMIC MATERIAL

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Application publication date: 20190215