CN204487759U - With the ceramic blank glaze integrated molding device of zigzag material scraping plate - Google Patents
With the ceramic blank glaze integrated molding device of zigzag material scraping plate Download PDFInfo
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- CN204487759U CN204487759U CN201520177054.5U CN201520177054U CN204487759U CN 204487759 U CN204487759 U CN 204487759U CN 201520177054 U CN201520177054 U CN 201520177054U CN 204487759 U CN204487759 U CN 204487759U
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- 238000000465 moulding Methods 0.000 title claims abstract description 17
- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 238000007790 scraping Methods 0.000 title claims description 15
- 239000000463 material Substances 0.000 title claims 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
带锯齿状刮料板的陶瓷坯釉一体化成型装置，属于成型设备技术领域，包括台座、并排平行布设在台座上的凹模导轨和锯齿状刮料板支架，锯齿状刮料板支架上设有可上下移动的锯齿状刮料板，台座从左至右依次设有第一工位Ⅰ、第二工位Ⅱ、第三工位Ⅲ，第一工位Ⅰ的凹模导轨上设有组合式凹模，组合式凹模的右侧设有锯齿状刮料板支架，第一工位Ⅰ和第二工位Ⅱ之间凹模导轨的上方设有料斗支架，料斗支架的左、右两端分别设有底部可以开合的坯料斗、釉料斗，且坯料斗位于组合式凹模的正上方，釉料斗位于第二工位Ⅱ的正上方，第三工位Ⅲ凹模导轨的正上方设有成型凸模，凹模导轨上设有传动系统。
The ceramic blank glaze integrated molding device with a sawtooth scraper belongs to the technical field of molding equipment, and includes a pedestal, a die guide rail arranged side by side and parallel on the pedestal, and a sawtooth scraper support. The sawtooth scraper support is equipped with There is a saw-tooth scraper that can move up and down. The pedestal is provided with the first station I, the second station II and the third station III from left to right. The right side of the combined die is equipped with a jagged scraper bracket, and the top of the die guide rail between the first station Ⅰ and the second station Ⅱ is provided with a hopper bracket. The left and right sides of the hopper bracket There are blank hoppers and glaze hoppers at the bottom that can be opened and closed respectively, and the blank hoppers are located directly above the combined die, the glaze hopper is located directly above the second station II, and directly above the guide rails of the third station III die. A forming punch is provided, and a transmission system is provided on the guide rail of the die.
Description
技术领域 technical field
本实用新型属于成型设备技术领域，具体涉及一种带锯齿状刮料板的陶瓷坯釉一体化成型装置。 The utility model belongs to the technical field of molding equipment, in particular to a ceramic blank glaze integrated molding device with a saw-toothed scraper plate.
背景技术 Background technique
随着城镇化、新农村建设的推进和人们对居住环境要求的不断提高，带装饰、防水、隔热保温等功能的内外墙陶瓷釉面砖的需求呈逐年增加的趋势。为提高生产效率和降低成本，陶瓷釉面砖的生坯的制备一般都采用压制成型类的机械设备，通过二次布料干压成型，遗憾的是，在布设釉料之前一般都采用刮平操作，致使得到的陶瓷生坯经过烧成后坯、釉之间的过渡层较薄，坯、釉之间的结合力较弱，常出现缩釉或者稍受外力作用就呈斑块状脱釉的问题。 With the advancement of urbanization and new rural construction and the continuous improvement of people's living environment requirements, the demand for interior and exterior ceramic glazed tiles with functions such as decoration, waterproof, and heat insulation is increasing year by year. In order to improve production efficiency and reduce costs, the preparation of green ceramic glazed tiles generally adopts mechanical equipment such as pressing and molding, and is formed by secondary cloth dry pressing. Unfortunately, before laying the glaze, the scraping operation is generally used. As a result, the transition layer between the blank and the glaze of the obtained ceramic green body is thinner after firing, and the bonding force between the blank and the glaze is weaker, and the problem of glaze shrinkage or patchy deglazing often occurs under a slight external force .
实用新型内容 Utility model content
为了克服现有技术的缺陷，本实用新型提供了一种带锯齿状刮料板的陶瓷坯釉一体化成型装置。 In order to overcome the defects of the prior art, the utility model provides an integrated molding device for ceramic blank and glaze with a sawtooth scraper.
基于上述目的，本实用新型采取的技术方案是： Based on above-mentioned purpose, the technical scheme that the utility model takes is:
带锯齿状刮料板的陶瓷坯釉一体化成型装置，包括台座1、平行布设在台座1上的凹模导轨2和固定于台座1上的锯齿状刮料板支架7；台座1从左至右依次划分有第一工位 Ⅰ、第二工位Ⅱ和第三工位Ⅲ，第一工位Ⅰ对应的凹模导轨2上设有组合式凹模9，且组合式凹模9位于锯齿状刮料板支架7的左侧；第一工位Ⅰ和第二工位Ⅱ之间对应的凹模导轨2的上方设有料斗支架5，料斗支架5的左、右两端分别设有底部能开合的坯料斗6和釉料斗4，且坯料斗6位于组合式凹模9的正上方，釉料斗4位于第二工位Ⅱ的正上方；第三工位Ⅲ对应的凹模导轨2的正上方设有成型凸模3；所述的凹模导轨2上还设有能使凹模导轨2水平移动的传动系统；所述的锯齿状刮料板支架7上设有可上下移动的锯齿状刮料板8。 Ceramic blank glaze integrated molding device with serrated scraper, including pedestal 1, die guide rail 2 arranged in parallel on pedestal 1, and serrated scraper bracket 7 fixed on pedestal 1; pedestal 1 from left to The right is divided into the first station I, the second station II and the third station III in sequence. The die guide rail 2 corresponding to the first station I is provided with a combined die 9, and the combined die 9 is located on the sawtooth on the left side of the scraper bracket 7; above the corresponding die guide rail 2 between the first station I and the second station II, there is a hopper bracket 5, and the left and right ends of the hopper bracket 5 are respectively equipped with a bottom The blank hopper 6 and the glaze hopper 4 that can be opened and closed, and the blank hopper 6 is located directly above the combined die 9, and the glaze hopper 4 is located directly above the second station II; the die guide rail 2 corresponding to the third station III Forming punch 3 is provided directly above; said die guide rail 2 is also provided with a transmission system that enables die guide rail 2 to move horizontally; said sawtooth scraper support 7 is provided with a Serrated scraper 8.
所述组合式凹模9由底板16、前侧板17、后侧板19、左侧板20和右侧板18围合而成，左侧板20分为上、下板两部分，左侧板20下板的两端通过固定螺栓23分别固定在前侧板17、后侧板19上，且下板的顶面为锯齿状结构，该锯齿状结构与锯齿状刮料板8相配合，左侧板20上板的底面设有与下板顶面相配合的锯齿状结构，左侧板20的上、下板通过铰链21铰接，左侧板20的上板还设有用以将上板固定在前侧板17和后侧板19上的拉簧22。 Described combined die 9 is enclosed by base plate 16, front side plate 17, rear side plate 19, left side plate 20 and right side plate 18, and left side plate 20 is divided into upper and lower plate two parts, left side The two ends of the lower plate of the plate 20 are respectively fixed on the front side plate 17 and the rear side plate 19 by fixing bolts 23, and the top surface of the lower plate is a saw-toothed structure, which is matched with the saw-toothed scraper plate 8, The bottom surface of the upper plate of the left side plate 20 is provided with a zigzag structure matched with the top surface of the lower plate. The upper and lower plates of the left side plate 20 are hinged by hinges 21. Extension springs 22 on the front side plate 17 and the rear side plate 19.
所述左侧板20和锯齿状刮料板8材质为耐磨合金钢。 The left side plate 20 and the serrated scraper 8 are made of wear-resistant alloy steel.
所述成型凸模3、及组合式凹模9中的底板12、右侧板18、前侧板17和后侧板19材质为模具钢。 The forming punch 3 and the base plate 12, right side plate 18, front side plate 17 and rear side plate 19 in the combined die 9 are made of die steel.
所述传动系统包括传动链10和和平行设置的两个齿轮轴11，所述齿轮轴11垂直设在两个凹模导轨2的两端，传动链10位于两个齿轮轴11之间且与凹模导轨2平行。 Described transmission system comprises transmission chain 10 and two gear shafts 11 that are arranged in parallel, and described gear shaft 11 is vertically arranged at the two ends of two die guide rails 2, and transmission chain 10 is positioned between two gear shafts 11 and with The die guide rails 2 are parallel.
所述锯齿状刮料板支架7的上端设有限位槽15，锯齿状刮料板8通过紧固螺钉14固定在锯齿状刮料板支架7的限位槽15内。 The upper end of the jagged scraper bracket 7 is provided with a limiting groove 15 , and the serrated scraper 8 is fixed in the limiting groove 15 of the zigzag scraper bracket 7 by fastening screws 14 .
本实用新型的有益效果是：该装置整体结构简单、紧凑，通用性好，可实现陶瓷釉面砖生坯的坯釉一体化压制成型，适用于普通压力机，若安装于数控压力机上可进行自动化生产。对于粉料的压制成型，模具的局部较易产生磨损，该装置中凹模的分体组合式设计，仅需更换磨损严重的凹模侧板或底板，大幅降低使用成本，且锯齿状刮料板的特殊结构解决了陶瓷基体与釉质层结合性能差的问题。 The beneficial effects of the utility model are: the overall structure of the device is simple and compact, and it has good versatility. It can realize the integrated pressing and molding of the blank and glaze of the ceramic glazed brick green body. It is suitable for ordinary presses and can be automated if it is installed on a numerical control press. Production. For the pressing and molding of powder, parts of the mold are prone to wear and tear. The split and combined design of the die in this device only needs to replace the severely worn side plate or bottom plate of the die, which greatly reduces the cost of use, and the sawtooth scraper The special structure of the plate solves the problem of poor bonding between the ceramic matrix and the enamel layer.
附图说明 Description of drawings
附图1是本实用新型的整体结构示意图； Accompanying drawing 1 is the overall structural representation of the utility model;
附图2是本实用新型的去掉料斗支架和成型凸模后的俯视图； Accompanying drawing 2 is the plan view after removing hopper support and forming punch of the utility model;
附图3是料斗支架的结构示意图； Accompanying drawing 3 is the structural representation of hopper support;
附图4是锯齿状刮料板与锯齿状刮料板支架的结构示意图； Accompanying drawing 4 is the structural representation of sawtooth scraper and sawtooth scraper support;
附图5是组合式凹模结构示意图； Accompanying drawing 5 is the schematic diagram of combined die structure;
附图6是陶瓷釉面砖生坯的坯釉一体化压制成型过程示意图； Accompanying drawing 6 is the schematic diagram of the blank glaze integrated pressing molding process of ceramic glazed tile green body;
附图中： 1、台座；2、凹模导轨；3、成型凸模；4、釉料斗；5、料斗支架；6、坯料斗；7、锯齿状刮料板支架；8、锯齿状刮料板；9、组合式凹模；10、传动链；11、齿轮轴；12、合页；13、销轴；14、紧固螺钉；15、限位槽； 16、底板；17、前侧板；18、右侧板； 19、后侧板；20、左侧板；21、铰链；22、拉簧；23、固定螺栓；131、轴套。 In the attached drawings: 1. Pedestal; 2. Die guide rail; 3. Forming punch; 4. Glaze hopper; 5. Hopper support; 6. Blank hopper; Plate; 9. Combined die; 10. Transmission chain; 11. Gear shaft; 12. Hinge; 13. Pin shaft; 14. Fastening screw; 15. Limiting groove; 16. Bottom plate; 17. Front side plate ; 18, right side plate; 19, rear side plate; 20, left side plate; 21, hinge; 22, extension spring; 23, fixed bolt; 131, axle sleeve.
具体实施方式 Detailed ways
如图1至5所示，带锯齿状刮料板的陶瓷坯釉一体化成型装置，包括台座1、平行布设在台座1上的凹模导轨2和固定于台座1上的锯齿状刮料板支架7；台座1从左至右依次划分有第一工位Ⅰ、第二工位Ⅱ和第三工位Ⅲ，第一工位Ⅰ对应的凹模导轨2上设有组合式凹模9，且组合式凹模9位于锯齿状刮料板支架7的左侧；第一工位Ⅰ和第二工位Ⅱ之间对应的凹模导轨2的上方设有料斗支架5，料斗支架5的左、右两端分别设有底部能开合的坯料斗6和釉料斗4，且坯料斗6位于组合式凹模9的正上方，釉料斗4位于第二工位Ⅱ的正上方；第三工位Ⅲ对应的凹模导轨2的正上方设有成型凸模3；所述的凹模导轨2上还设有能使凹模导轨2水平移动的传动系统；所述的锯齿状刮料板支架7上设有可上下移动的锯齿状刮料板8。 As shown in Figures 1 to 5, the ceramic blank glaze integrated molding device with a serrated scraper includes a pedestal 1, a die guide rail 2 arranged in parallel on the pedestal 1, and a serrated scraper fixed on the pedestal 1 The bracket 7; the pedestal 1 is divided into the first station I, the second station II and the third station III from left to right, and the combined die guide rail 2 corresponding to the first station I is provided with a combined die 9, And the combined die 9 is located on the left side of the jagged scraper support 7; a hopper support 5 is provided above the corresponding die guide rail 2 between the first station I and the second station II, and the left side of the hopper support 5 , and the right ends are respectively provided with a blank hopper 6 and a glaze hopper 4 that can be opened and closed at the bottom, and the blank hopper 6 is located directly above the combined die 9, and the glaze hopper 4 is located directly above the second station II; the third station There is a forming punch 3 directly above the die guide rail 2 corresponding to position III; the die guide rail 2 is also provided with a transmission system that can move the die guide rail 2 horizontally; the serrated scraper support 7 is provided with a sawtooth scraper 8 that can move up and down.
所述组合式凹模9由底板16、前侧板17、后侧板19、左侧板20和右侧板18围合而成，左侧板20分为上、下板两部分，左侧板20下板的两端通过固定螺栓23分别固定在前侧板17、后侧板19上，且下板的顶面为锯齿状结构，该锯齿状结构与锯齿状刮料板8相配合，左侧板20上板的底面设有与下板顶面相配合的锯齿状结构，左侧板20的上、下板通过铰链21铰接，左侧板20的上板还设有用以将上板固定在前侧板17和后侧板19上的拉簧22。 Described combined die 9 is enclosed by base plate 16, front side plate 17, rear side plate 19, left side plate 20 and right side plate 18, and left side plate 20 is divided into upper and lower plate two parts, left side The two ends of the lower plate of the plate 20 are respectively fixed on the front side plate 17 and the rear side plate 19 by fixing bolts 23, and the top surface of the lower plate is a saw-toothed structure, which is matched with the saw-toothed scraper plate 8, The bottom surface of the upper plate of the left side plate 20 is provided with a zigzag structure matched with the top surface of the lower plate. The upper and lower plates of the left side plate 20 are hinged by hinges 21. Extension springs 22 on the front side plate 17 and the rear side plate 19.
所述左侧板20和锯齿状刮料板8材质为耐磨合金钢。 The left side plate 20 and the serrated scraper 8 are made of wear-resistant alloy steel.
所述成型凸模3、及组合式凹模9中的底板12、右侧板18、前侧板17和后侧板19材质为模具钢。 The forming punch 3 and the base plate 12, right side plate 18, front side plate 17 and rear side plate 19 in the combined die 9 are made of die steel.
所述传动系统包括传动链10和和平行设置的两个齿轮轴11，所述齿轮轴11垂直设在两个凹模导轨2的两端，传动链10位于两个齿轮轴11之间且与凹模导轨2平行。 Described transmission system comprises transmission chain 10 and two gear shafts 11 that are arranged in parallel, and described gear shaft 11 is vertically arranged at the two ends of two die guide rails 2, and transmission chain 10 is positioned between two gear shafts 11 and with The die guide rails 2 are parallel.
所述锯齿状刮料板支架7的上端设有限位槽15，锯齿状刮料板8通过紧固螺钉14固定在锯齿状刮料板支架7的限位槽15内。 The upper end of the jagged scraper bracket 7 is provided with a limiting groove 15 , and the serrated scraper 8 is fixed in the limiting groove 15 of the zigzag scraper bracket 7 by fastening screws 14 .
所述坯料斗6、釉料斗4的底板通过合页12和后侧板19连接、通过轴套131、销轴13和前侧板17连接。 The bottom plates of the blank hopper 6 and the glaze hopper 4 are connected with the rear side plate 19 through the hinge 12 , and connected with the front side plate 17 through the shaft sleeve 131 , the pin shaft 13 .
使用时，如图1-6所示，将计量好的坯料和釉料预先装入坯料斗6、釉料斗4内，组合式凹模9在第一工位Ⅰ时，拔掉坯料斗6的销轴13，坯料斗6内的坯料落入组合式凹模9，而后通过传动系统带动组合式凹模9在凹模导轨2上向右移动（此时，左侧板20的上板自然垂落，并未固定在前侧板17和后侧板19上，如图5中所示），在移动过程中由锯齿状刮料板8刮去多余的坯料，刮除结束后，组合式凹模9的左侧板20的上板在拉簧22的作用下固定在前侧板17和后侧板19上，待组合式凹模9沿凹模导轨2行进至第二工位Ⅱ，釉料斗4内的釉料落入组合式凹模9，完成釉料布设后，组合式凹模9沿凹模导轨2继续向右移动至第三工位Ⅲ，成型凸模4按预设工艺参数向下运动，合模、压制成型，保压完成后脱模，得到生坯。 When in use, as shown in Figure 1-6, put the measured blank and glaze into the blank hopper 6 and glaze hopper 4 in advance, and when the combined die 9 is in the first station I, unplug the blank hopper 6 The pin 13 and the blank in the blank hopper 6 fall into the combined die 9, and then drive the combined die 9 to move to the right on the die guide rail 2 through the transmission system (at this time, the upper plate of the left side plate 20 hangs down naturally , not fixed on the front side plate 17 and the rear side plate 19, as shown in Figure 5), the excess blank is scraped off by the sawtooth scraper 8 during the movement process, after the scraping is completed, the combined die The upper plate of the left side plate 20 of 9 is fixed on the front side plate 17 and the rear side plate 19 under the action of the tension spring 22, the combined die 9 advances to the second station II along the die guide rail 2, and the glaze hopper The glaze in 4 falls into the combined die 9. After the glaze is laid out, the combined die 9 continues to move to the right along the die guide rail 2 to the third station III, and the forming punch 4 moves toward the Down movement, mold clamping, press molding, demoulding after pressure holding is completed, and green body is obtained.
Claims (4)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106346592A (en) * | 2016-10-10 | 2017-01-25 | 重庆方浩建筑保温材料有限公司万盛分公司 | Translation type veneer heat insulation plate integrated forming device |
| CN106346593A (en) * | 2016-10-10 | 2017-01-25 | 重庆方浩建筑保温材料有限公司万盛分公司 | Veneer heat insulation plate integrated forming device |
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2015
- 2015-03-27 CN CN201520177054.5U patent/CN204487759U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106346592A (en) * | 2016-10-10 | 2017-01-25 | 重庆方浩建筑保温材料有限公司万盛分公司 | Translation type veneer heat insulation plate integrated forming device |
| CN106346593A (en) * | 2016-10-10 | 2017-01-25 | 重庆方浩建筑保温材料有限公司万盛分公司 | Veneer heat insulation plate integrated forming device |
| CN106346592B (en) * | 2016-10-10 | 2019-01-01 | 重庆方浩建筑保温材料有限公司万盛分公司 | A kind of parallel-moving type facing thermal insulation board Integral molding device for insoles |
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Granted publication date: 20150722 |