CN111975929A - Method for engraving and firing Jianshui purple pottery - Google Patents

Method for engraving and firing Jianshui purple pottery Download PDF

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Publication number
CN111975929A
CN111975929A CN202010854109.7A CN202010854109A CN111975929A CN 111975929 A CN111975929 A CN 111975929A CN 202010854109 A CN202010854109 A CN 202010854109A CN 111975929 A CN111975929 A CN 111975929A
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pottery
firing
carving
colored drawing
painting
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CN202010854109.7A
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Chinese (zh)
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狄春娟
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Individual
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Priority to CN202010854109.7A priority Critical patent/CN111975929A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/02Producing shaped prefabricated articles from the material by turning or jiggering in moulds or moulding surfaces on rotatable supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/008Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding ceramics, pottery, table ware
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22Removing surface-material, e.g. by engraving, by etching
    • B44C1/225Removing surface-material, e.g. by engraving, by etching by engraving
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02Superimposing layers
    • B44C3/025Superimposing layers to produce ornamental relief structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04Modelling plastic materials, e.g. clay
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies

Abstract

A method for burning the carved water-purple pottery includes such steps as making pottery blank, drawing decorative calligraphy and painting on pottery blank, carving to obtain shallow relief pattern, mixing high-temp matt enamel and pug to obtain colour paint, applying a layer of colour paint, drying, burning in kiln, natural cooling, grinding and polishing. The invention provides a brand new method for manufacturing Jianshui purple pottery, and the surface decoration of the manufactured Jianshui purple pottery product presents rich three-dimensional stereovision and colors, so that the traditional Jianshui purple pottery presents more gorgeous artistic effect.

Description

Method for engraving and firing Jianshui purple pottery
Technical Field
The invention belongs to the technical field of pottery manufacturing processes, and particularly relates to a Jianshui purple pottery manufacturing process.
Background
The Jianshui purple pottery has a long history and a long source, and is one of four major pottery in China. One of the most unique processes for manufacturing the Jianshui purple pottery is intaglio and positive filling, wherein intaglio is to carve on a painted pottery blank, carve along the edge of the painted pattern and dig out a blank body in the pattern. In the process of intaglio, the intaglio decoration is finished, and the blank body is not deformed, so that the point of the nicking tool cannot leave the blank body. The force of the lower knife completely depends on the feeling of the engraver, and because the thicknesses of different body positions of different types and the same object are different, the force of the lower knife is required to be completely different, the blank body can be deeply engraved, and the subsequent positive filling cannot be carried out when the engraving is shallow. The positive filling is to directly fill pugs with different colors prepared from natural color pugs into the carved patterns. Because the humidity of the filled color mud is different from the humidity of the blank body, and the shrinkage rate of the filled mud is different from that of the blank body in the drying process, the filled mud needs to be repeatedly filled and pressed for many times, so that the filled mud is fully adhered to the engraving die, the surface of the filled mud and the surface of the blank body form the same plane, the filled mud and the surface of the blank body are dried in the shade for several days, then the blank is repaired, the redundant color mud is scraped off, the filled pattern color is displayed, and then the firing is carried out. The traditional intaglio-anodic filling process is very complex and has higher requirements on the engraving and mud filling skills. In addition, the traditional intaglio-engraving and anodic-filling process needs to fill the color clay to be the same plane with the surface of the blank, and the surface patterns of the manufactured purple pottery are all plane patterns, so that the three-dimensional artistic effect is not prominent, in addition, the color change of the color clay is limited, and particularly, the color change transition process is complicated, so continuous innovation is needed in the aspects of the manufacturing process and the presented artistic effect.
Disclosure of Invention
The invention aims to overcome the defects of the existing Jianshui purple pottery manufacturing technology and provide an innovative Jianshui purple pottery engraving and firing method.
The technical scheme adopted by the invention is as follows:
a method for burning Jianshui purple pottery in a carving way comprises the following steps:
(1) preparing a greenware: adopting Jianshui purple pottery pug for blank drawing to manufacture a pottery blank of a required device;
(2) and (3) decoration: drawing decorative calligraphy and painting on the adobe;
(3) engraving: carving along the edge of the drawn calligraphy and painting, combining the negative carving with the positive carving, digging blank mud materials in the calligraphy and painting to different depths, carving to obtain a shallow relief effect, and forming a shallow relief pattern;
(4) preparing a colored drawing material: blending the matte high-temperature glaze and the pug to prepare a colored drawing material;
(5) painting and firing: applying a layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for firing, and taking out the pottery after the firing is naturally cooled;
(6) grinding and polishing: and (3) grinding and polishing the surface of the pottery to obtain the colored carved architectural purple pottery product with a three-dimensional colored drawing picture formed on the surface of the pottery.
Further, the firing temperature of the firing in the step (5) is 1000-1220 ℃, and the firing time is 8-10 hours;
further, in the step (5), after the pottery is naturally cooled and taken out, a second layer of colored drawing material is continuously applied on the pattern of the bas-relief, after the colored drawing material is dried completely, the pottery is sent into the kiln for secondary firing, and after the pottery is naturally cooled, the pottery is taken out.
Further, after the pottery is fired for the second time and naturally cooled and taken out, continuously applying a third layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for the third firing, and after the firing is naturally cooled, taking out the pottery; the circulation operation is carried out, multiple layers of colored drawing materials are applied on the pattern of the bas-relief in a plurality of times and are fired for a plurality of times, and a three-dimensional colored drawing picture is formed on the surface of the pottery.
Furthermore, the firing temperature of the second and subsequent firing is 1000-1220 ℃, and the firing time is 8-10 hours.
Furthermore, in the colored drawing material, the mass ratio of mud materials is not more than 50%, and the fineness of the mud materials is not less than 400 meshes.
The method of the invention has at least the following outstanding advantages:
1. because the clay is not filled in the intaglio pattern, when the ceramic blank is carved, the intaglio and the anodic combination technique can be used for shallow carving, the artistic effect of the shallow relief is carved, the risk of penetrating the blank body at the moment of deep carving is avoided, and the yield is greatly improved;
2. by adopting the method of applying the colored drawing materials on the patterns of the bas-relief, the colorful and changeable colored drawing materials are prepared by adopting the matte high-temperature glaze materials and the pug materials with different colors according to the requirements and are applied on the patterns of the bas-relief, the color change transition is very easy to realize, and the surface decoration color of the manufactured pottery is richer;
3. the matte high-temperature glaze and pug are blended to prepare the colored drawing material, so that the colored drawing material is easy to attach to a greenware, and can be better integrated with the greenware after being fired, and particularly, the color is more harmonious;
4. the colored drawing material is easy to attach to the green body and is not easy to flow after being applied, the pattern, the shape and the color of the colored drawing are easy to control, the thickness of the colored drawing is also easy to adjust, and the patterns with rich layers, strong stereoscopic impression and great ornamental effect can be constructed on the pottery through a plurality of colored drawings and firing.
The invention provides a brand new method for manufacturing Jianshui purple pottery, and the surface decoration of the manufactured Jianshui purple pottery product presents rich three-dimensional stereovision and colors, so that the traditional Jianshui purple pottery presents more gorgeous artistic effect and has more artistic value.
Detailed Description
The present invention will be further illustrated with reference to the following examples.
Example 1
A method for burning Jianshui purple pottery in a carving way comprises the following specific steps:
1. preparing a greenware: manufacturing a required ceramic blank by adopting the prior art process of Jianshui purple pottery;
2. and (3) decoration: drawing decorative calligraphy and painting on the adobe;
3. engraving: carving along the edge of the drawn calligraphy and painting, combining the negative carving with the positive carving, digging out different depths of blank mud in the calligraphy and painting, carving out the artistic effect of the shallow relief sculpture, and forming the pattern of the shallow relief sculpture;
4. preparing a colored drawing material: the matte high-temperature glaze and the pug with the grain size not less than 400 meshes are blended to prepare the colored drawing material, the mass ratio of the pug in the colored drawing material is not more than 50%, certain consistency is kept, the pug is easy to draw and adhere to a blank body and the fired colored drawing material, the problems that the adhesion thickness is thin and easy to flow and difficult to control and the color is difficult to coordinate and transition when the glaze is drawn independently can be avoided, and the problems that the glaze layer is cracked in the repeated firing process and the glaze layer and the ceramic blank cannot be well fused into a whole and are easy to peel off are also avoided. The matt high-temperature glaze is directly purchased in the market, the pug is Jianshui purple pottery pug, and the color of the matt high-temperature glaze and the color of the pug are selected according to requirements;
5. painting and firing: applying a layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for firing, wherein the firing temperature is 1000-1220 ℃, the firing time is 8-10 hours, and after the firing is finished and natural cooling is carried out, taking out the pottery;
6. grinding and polishing: and (3) grinding and polishing the surface of the pottery to obtain the colored carved architectural purple pottery product with a three-dimensional colored drawing picture formed on the surface of the pottery.
Example 2
A method for burning Jianshui purple pottery in a carving way comprises the following specific steps:
1. preparing a greenware: manufacturing a required ceramic blank by adopting a Jianshui purple pottery manufacturing process;
2. and (3) decoration: drawing decorative calligraphy and painting on the adobe;
3. engraving: carving along the edge of the drawn calligraphy and painting, combining the negative carving with the positive carving, digging out different depths of blank mud in the calligraphy and painting, carving out the artistic effect of the shallow relief sculpture, and forming the pattern of the shallow relief sculpture;
4. preparing a colored drawing material: blending the matte high-temperature glaze material with pug not less than 400 meshes to prepare a colored drawing material, wherein the mass ratio of the pug in the colored drawing material is not more than 50%;
5. painting and firing: and applying a layer of colored drawing material on the pattern of the bas-relief, and after the colored drawing material is dried completely, feeding the pottery into a kiln for firing, wherein the firing temperature is 1000-1220 ℃, and the firing time is 8-10 hours. After the firing is finished and the firing is naturally cooled, taking out the pottery; continuously applying a second layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for secondary firing at the firing temperature of 1000-1220 ℃ for 8-10 hours, and taking out the pottery after the firing is naturally cooled;
6. grinding and polishing: and (3) grinding and polishing the surface of the pottery to obtain the colored carved architectural purple pottery product with a three-dimensional colored drawing picture formed on the surface of the pottery.
Example 3
A method for burning Jianshui purple pottery in a carving way comprises the following specific steps:
1. preparing a greenware: manufacturing a required ceramic blank by adopting a Jianshui purple pottery manufacturing process;
2. and (3) decoration: drawing decorative calligraphy and painting on the adobe;
3. engraving: carving along the edge of the drawn calligraphy and painting, combining the negative carving with the positive carving, digging out different depths of blank mud in the calligraphy and painting, carving out the artistic effect of the shallow relief sculpture, and forming the pattern of the shallow relief sculpture;
4. preparing a colored drawing material: blending the matte high-temperature glaze material with pug not less than 400 meshes to prepare a colored drawing material, wherein the mass ratio of the pug in the colored drawing material is not more than 50%;
5. painting and firing: and applying a layer of colored drawing material on the pattern of the bas-relief, and after the colored drawing material is dried completely, feeding the pottery into a kiln for firing, wherein the firing temperature is 1000-1220 ℃, and the firing time is 8-10 hours. After the firing is finished and the firing is naturally cooled, taking out the pottery; continuously applying a second layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for secondary firing at the firing temperature of 1000-1220 ℃ for 8-10 hours, and taking out the pottery after the firing is naturally cooled; continuously applying a third layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for third firing at the firing temperature of 1000-1220 ℃ for 8-10 hours, and taking out the pottery after the firing is naturally cooled; the operation is circulated, and a colored drawing picture with stronger stereoscopic impression and richer colors is formed on the surface of the pottery by applying a plurality of layers of colored drawing materials on the pattern of the bas-relief in a plurality of times and firing the pattern;
6. grinding and polishing: and (3) grinding and polishing the surface of the pottery to obtain the colorful carved and drawn architectural purple pottery product which is a very bleaching material and has rich three-dimensional layers and colorful color changes.
The method can be used for manufacturing other similar pottery and porcelain.

Claims (7)

1. The method for burning Jianshui purple pottery engraving is characterized by comprising the following steps of:
(1) preparing a greenware: adopting Jianshui purple pottery pug for blank drawing to manufacture a pottery blank of a required device;
(2) and (3) decoration: drawing decorative calligraphy and painting on the adobe;
(3) engraving: carving along the edge of the drawn calligraphy and painting, combining the negative carving with the positive carving, digging blank mud materials in the calligraphy and painting to different depths, carving to obtain a shallow relief effect, and forming a shallow relief pattern;
(4) preparing a colored drawing material: blending the matte high-temperature glaze and the pug to prepare a colored drawing material;
(5) painting and firing: applying a layer of colored drawing material on the pattern of the bas-relief, after the colored drawing material is dried completely, sending the pottery into a kiln for firing, and taking out the pottery after the firing is naturally cooled;
(6) grinding and polishing: and (3) grinding and polishing the surface of the pottery to obtain the colored carved architectural purple pottery product with a three-dimensional colored drawing picture formed on the surface of the pottery.
2. The Jianshui purple pottery carving and firing method as claimed in claim 1, characterized in that the firing temperature in the step (5) is 1000 ℃ to 1220 ℃, and the firing time is 8 to 10 hours.
3. The architectural water purple pottery carving and painting firing method as recited in claim 1, characterized in that in the step (5), after the pottery is fired and naturally cooled and taken out, a second layer of colored painting material is continuously applied on the low relief pattern, after the colored painting material is dried, the pottery is sent into the kiln for second firing, and after the pottery is fired and naturally cooled, the pottery is taken out.
4. The architectural water purple pottery carving and firing method as recited in claim 3, wherein after the pottery is naturally cooled and taken out after the second firing, a third layer of colored drawing material is continuously applied on the pattern of the bas-relief, and after the colored drawing material is dried completely, the pottery is sent into a kiln for the third firing, and after the firing is naturally cooled, the pottery is taken out; the circulation operation is carried out, multiple layers of colored drawing materials are applied on the pattern of the bas-relief in a plurality of times and are fired for a plurality of times, and a three-dimensional colored drawing picture is formed on the surface of the pottery.
5. The Jianshui purple pottery carving and firing method as claimed in claim 3 or 4, characterized in that the firing temperature of the second and subsequent firing is 1000 ℃ to 1220 ℃ and the firing time is 8 to 10 hours.
6. The method for burning Jianshui purple pottery engraving and painting as claimed in claim 1, 2, 3 or 4, wherein the mass ratio of the pug in the colored drawing material is not more than 50%, and the fineness of the pug is not less than 400 meshes.
7. The Jianshui purple pottery carving and firing method as claimed in claim 5, characterized in that in the colored drawing material, the mass ratio of the pug is not more than 50%, and the fineness of the pug is not less than 400 meshes.
CN202010854109.7A 2020-08-24 2020-08-24 Method for engraving and firing Jianshui purple pottery Pending CN111975929A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112976225A (en) * 2021-03-31 2021-06-18 云南仁烨堂紫陶文化传播有限公司 Technology for inlaying concave-convex on bare-burned pug of purple pottery firewood kiln

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001335357A (en) * 2000-05-23 2001-12-04 Yoshikatsu Saijo Pottery and its manufacturing method
CN104476962A (en) * 2014-11-10 2015-04-01 建水县相陶陶文化传播有限公司 Jian shui purple pottery product with linear texture on surface and preparation method thereof
CN105272165A (en) * 2015-10-16 2016-01-27 李俊荣 Underglaze engraving and filling technology for purple pottery of Jianshui
CN106518173A (en) * 2016-12-02 2017-03-22 广西大学 Multilayer glazing method for Nixing pottery
CN108033676A (en) * 2017-12-06 2018-05-15 厦门万仟堂艺术品有限公司 A kind of dumb light clear frit and preparation method thereof
CN108081848A (en) * 2017-12-15 2018-05-29 杭州陶妃文化创意有限公司 A kind of ceramic ornament process for making
CN109896745A (en) * 2019-04-04 2019-06-18 福建省德化县哈维陶瓷有限公司 A kind of Sub-shine glaze and its manufacture craft
CN110078474A (en) * 2019-05-15 2019-08-02 方志坚 Build water purple pottery white clay glassware part concave-convex surface picture engraving manufacturing process
CN110744959A (en) * 2019-11-01 2020-02-04 汝州市瓷魁文化传播有限公司 Numerical control automatic carving process for ceramic mud blank
CN111454047A (en) * 2020-04-10 2020-07-28 醴陵四德五彩国瓷有限公司 Method for preparing underglaze five-color carved porcelain

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001335357A (en) * 2000-05-23 2001-12-04 Yoshikatsu Saijo Pottery and its manufacturing method
CN104476962A (en) * 2014-11-10 2015-04-01 建水县相陶陶文化传播有限公司 Jian shui purple pottery product with linear texture on surface and preparation method thereof
CN105272165A (en) * 2015-10-16 2016-01-27 李俊荣 Underglaze engraving and filling technology for purple pottery of Jianshui
CN106518173A (en) * 2016-12-02 2017-03-22 广西大学 Multilayer glazing method for Nixing pottery
CN108033676A (en) * 2017-12-06 2018-05-15 厦门万仟堂艺术品有限公司 A kind of dumb light clear frit and preparation method thereof
CN108081848A (en) * 2017-12-15 2018-05-29 杭州陶妃文化创意有限公司 A kind of ceramic ornament process for making
CN109896745A (en) * 2019-04-04 2019-06-18 福建省德化县哈维陶瓷有限公司 A kind of Sub-shine glaze and its manufacture craft
CN110078474A (en) * 2019-05-15 2019-08-02 方志坚 Build water purple pottery white clay glassware part concave-convex surface picture engraving manufacturing process
CN110744959A (en) * 2019-11-01 2020-02-04 汝州市瓷魁文化传播有限公司 Numerical control automatic carving process for ceramic mud blank
CN111454047A (en) * 2020-04-10 2020-07-28 醴陵四德五彩国瓷有限公司 Method for preparing underglaze five-color carved porcelain

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112976225A (en) * 2021-03-31 2021-06-18 云南仁烨堂紫陶文化传播有限公司 Technology for inlaying concave-convex on bare-burned pug of purple pottery firewood kiln

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