CN104387120B - A kind of pottery five color painting in the glaze silk screen pad printing method - Google Patents

A kind of pottery five color painting in the glaze silk screen pad printing method Download PDF

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CN104387120B
CN104387120B CN201410621080.2A CN201410621080A CN104387120B CN 104387120 B CN104387120 B CN 104387120B CN 201410621080 A CN201410621080 A CN 201410621080A CN 104387120 B CN104387120 B CN 104387120B
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color
glaze
silk
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glazed body
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蔡军
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Hunan New Century Ceramics Co Ltd
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Abstract

A kind of pottery five color painting in the glaze silk screen pad printing method, use Ceramic Material through ball milling, sieve after make slurry, be required form by mould injection forming, make mold;Reglaze, after glaze firing obtains glazed body;One layer of band water binding agent of external coating at glazed body, the silk screen made according to desirable pattern is attached to the surface of glazed body by the method for recycling silk screen bat printing, again the pigment of preparation is coated in the pattern that silk screen is formed on glazed body, then silk screen is uncovered, i.e. form required pattern contour, then dip five color painting in the glaze colorant with instrument of painting on the pattern contour of glazed body, carry out painting decoration, obtain color base, and carry out color treatments;Then cover one layer of glaze on the color base surface after color treatments, the more color base having covered clear frit is entered kiln high-temperature firing molding again, obtain the ceramic of five color painting in the glaze.

Description

A kind of pottery five color painting in the glaze silk screen pad printing method
Technical field
The present invention relates to a kind of technologic improvement of traditional ceramics, the processing technology of a kind of pottery five color painting in the glaze The improvement of method, can be applicable on five color painting in the glaze (1380 DEG C), intermediate glaze color, underglaze colour (1200 DEG C) is painted and decorates, and is right A kind of innovation of five color painting in the glaze ceramic preparation method.
Background technology:
Five color painting in the glaze porcelain is a kind of ceramic art product having very much characteristic of China, 1905, once serves as the Republic of China premier's Xiong Xiling establishes Ci Ye school, Hunan and Hunan Ci Ye head office at Liling, has invented high temperature decorating colour under multiple glaze, has formulated glaze Lower five colours porcelain so that porcelain coloured silk decorative technique from glaze place an order color equipment decorations to multicolored ornamental glaze, from glaze colorful to many under glaze Color equipment decorations are broken through.Hereafter, also to create such as " Fen Shui ", " three fire ", " brush flower method " etc. multiple for Liling five color painting in the glaze Skill and technique and technique.The invention of five color painting in the glaze has the following meaning: owing to color material is coated under glaze, thus never falls coloured silk, forever Colour-fast;Color material is coated under glaze, and in color material, the heavy metal such as lead cadmium can not be overflowed, and human body will not be produced harm;Color material quilt Cover under glaze so that smooth surface such as mirror, more aestheticism, five color painting in the glaze is from obtaining extensive favorable comment once coming out.
Along with expanding economy and the raising of people's living standard, the demand of porcelain is got more and more by people.Traditional Ceramic industry, being based on pure craft, complex process, having certain difficulty so producing in enormous quantities.The 80-90 age, for improving Productivity effect, uses the method for " lid skin mark " to realize hooking this procedure of line, although it is faster than artificial, improves production, but Sub method of impressing has defect (such as lid large area, having radian, angle, exquisiteness, carefully and neatly done product operation difficulty height) that it is certain. Under conditions of artificial drafting maneuver tool diversity, some have the high product of the trimness such as word, pattern, seal with regard to nothing simultaneously Method replicates or also cannot realize by lid skin mark method, and must be at the finished product after once having fired, then decal paper (warming middle-JIAO marble paper The upper marble paper (800 DEG C ~ 850 DEG C) of (1360 DEG C ~ 1380 DEG C) or temperature, carries out secondary and fires.
Five color painting in the glaze is a complicated technique, original text to be traced designs, and opens up picture proof, claps picture proof, according still further to clapping picture proof up Sketching the contours, technology of sketching the contours needs possess the technician having fine arts grounding in basic skills, and the requirement to personnel on duty is higher, typically no 2-3 Study of sketching the contours be to hook bad pattern, and technology foundation varies with each individual, thus cannot realize the product of volume production trimness.Raw The efficiency produced is low, and labor intensity is big, is unfavorable for that industrial sector metaplasia is produced, and need to be improved.
Be not found to have the patent literature constructed with the present invention by patent retrieval, related to the present invention is main Have following:
1, Patent No. CN201210233835.2, entitled " preparation method of a kind of two-sided five color painting in the glaze porcelain plate " Patent of invention, which discloses the preparation method of a kind of two-sided five color painting in the glaze porcelain plate, the source of glaze and consist of (quality Part): use feldspar powder, quartz, Pulvis Talci, Kaolin, zinc oxide, ceramics;The source of blank and consist of (mass parts): use Kaolin, feldspar powder, aluminium powder, quartz, Longyan roughing sand;Through preparing glaze slip, blank and molding, molding, employing vertical hanging burning After mode such as fires at the operation so that the product glossiness after burning till is good, and gloss is soft, and glaze is smooth free of pinholes, and hardness of glaze surface is good, Intensity is good, has good dicoration.
2, Patent No. CN201310399502.1, sending out of entitled " wu-tsai processing technology under a kind of stereoscopic glaze " Bright patent, which discloses wu-tsai processing technology under a kind of stereoscopic glaze, with selected Ceramic Material through ball milling, sieve after Make slurry, be required form by mould injection forming, make mold, after carrying out biscuiting, obtain biscuit;Engraving tool is used to exist Carve out on biscuit and there is the plain color picture that third dimension is multi-level;The five color painting in the glaze colorant solid at biscuit is dipped with instrument of painting Carry out painting decoration on pattern, obtain color base;The depth gradual change using specific brush to carry out color on the pattern of color tire processes;? Color base surface after color treatments covers one layer of glaze;The color base having covered glaze is entered kiln high-temperature firing again, Make finished product.Present invention employs biscuit engraving and two ways carved by mould.
3, Patent No. CN201210256826.5, the invention of entitled " a kind of Bone China five color painting in the glaze trailing " Patent, which discloses a kind of Bone China five color painting in the glaze trailing, and it includes five color painting in the glaze decoration burning process and pigment Preparation technique, after describing decorative pattern with pigment or make on marble paper transfer biscuit after 700-800 DEG C of low temperature biscuiting, covers one Layer protective layer, spends base spiral-lock on the kiln furnitures of imitative type, fires through 1250-1290 DEG C of temperature, and flower face will not be abraded, after firing Flower tire can be polished, and then polishing sprays frit glaze slip, and through the temperature glaze firing of about 1170-1200 DEG C, flower face is completely at glaze Below Ceng, it is that one distinguishes over china overglaze color completely, the painted decoration new method of in-glaze decoration.Low temperature biscuiting moulded pottery not yet put in a kiln to bake of the present invention, Oxidizing flame high temperature (1250-1290 DEG C) decorated fire tire, oxidizing flame middle temperature (1170-1200 DEG C) gloss firing porcelain.With high temperature five color painting in the glaze also Former flame once-firing is compared, and is entirely and separately plants different temperatures, different flame process for calcining.High-grade gift porcelain product foot portion, uses Low temperature glaze glazing, after about 800-850 DEG C temperature is fired, foot is smooth, can forever retain invariant color.
Although these patents above-mentioned are directed to porcelain five color painting in the glaze decoration, but the most do not change the hand drawing hands of routine Method, original text to be traced designs, open up picture proof, clap picture proof, sketch the contours according still further to clapping picture proof up, so how carry out five color painting in the glaze Processing technology remains a need for being improved further.
Summary of the invention
It is an object of the invention to solve some problems existing for current five color painting in the glaze ceramic making, exploitation one can be fitted For industrialized production, and lower labor strength, allow complexity five color painting in the glaze technique, operation becomes simple, and sketches the contours technology also Become maneuverable five color painting in the glaze manufacturing method of ceramic.
Based on above-mentioned imagination, the technical scheme that the present invention proposes is: a kind of pottery five color painting in the glaze silk screen pad printing method, uses Ceramic Material through ball milling, sieve after make slurry, be required form by mould injection forming, make mold;Reglazing, glaze firing obtains After glazed body;At one layer of band water binding agent of external coating of glazed body, the method for recycling silk screen bat printing will be according to desirable pattern system The silk screen made is attached to the surface of glazed body, then is coated in the pattern that silk screen is formed on glazed body by the pigment of preparation, then by silk Net is uncovered, and i.e. forms required pattern contour, then dips five color painting in the glaze colorant on the pattern contour of glazed body with instrument of painting Carry out painting decoration, obtain color base, and carry out color treatments;Then one layer of glaze is covered on the color base surface after color treatments Material, the more color base having covered clear frit is entered kiln high-temperature firing molding again, obtain the ceramic of five color painting in the glaze.
Further, described silk screen bat printing is the principle utilizing silk-screen, and required pattern is fabricated to silk-screen plate, then will Silk-screen plate is attached to the surface of glazed body, the pressure that the profile pigment modulated is scraped by glue by profile pigment from the mesh of half tone Penetrate into the surface of glazed body, form contour patterns.
Further, described profile pigment uses ceramic paint dry powder to be ground to the fine powder of more than 250 mesh, glues with pottery Even agent is in harmonious proportion, and adds the 1-2% oiliness waterproof paste of pottery gross weight, furnishing pasty state, makes profile pigment.
Further, described silk-screen plate is to use water-fast sheeting, forms netted forme by through hole and blind hole, During printing, ink is bitten on the substrate from space of a whole page throughhole portions under the extruding of wiping version;Described sheeting be film or Other plastic material.
Further, the manufacturing process steps of described ceramic five color painting in the glaze silk screen pad printing method is as follows:
1) use selected Ceramic Material through ball milling, sieve after make slurry, be required form by mould injection forming, system Become mold, glazing, then the glaze tire after molding is carried out 800 DEG C ~ 850 DEG C glaze firing, obtain glazed body;
2) will grind and cross the ceramic paint dry powder of 230-250 mesh sieve through ball, and a kind of ceramics adhesion agent, according to pottery face Material dry powder is in harmonious proportion with the ratio of ceramics adhesion agent 1:2, adds the 1-2% oiliness waterproof paste of pottery gross weight, furnishing pasty state, system Become profile pigment;
3) first with spread pen, glazed body is carried out swabbing once, water adds the ceramic inorganic binding agent of water weight 0.5-1%;
The temperature resistant range of ceramic inorganic binding agent, generally between 600-1750 degree Celsius, adds binding agent by color Well glue on ceramic body, at high temperature, do not drop
4) the silk screen personage shone in advance or flower pattern is used to be pressed against the suitable position of enamel germ, by step on blade strip 2) the profile pigment of furnishing, scrapes on silk screen uniformly by skilful power, more careful silk screen is opened, and obtains the most carefully and neatly done pattern Profile;
5) clean in clear water put into by silk screen.
6) dip five color painting in the glaze colorant with instrument of painting on the pattern contour of glazed body, carry out painting decoration, obtain color base;
7) depth gradual change using specific brush to carry out color on the pattern of color tire processes, and is satisfied with picture vision until obtaining Effect;
8) one layer of glaze is covered on the color base surface after color treatments.
9) the color base having covered clear frit being entered kiln high-temperature firing again, firing temperature is 1360 DEG C ~ 1380 DEG C and goes back Former fire.
Further, in described step 3), adhesion agent is ceramic inorganic binding agent, is weight ratio with the mixed proportion of water 100kg water adds 1-2kg adhesion agent.
Further, the silk screen aqueous mesh number described in described step 4) is 250 mesh ~ 300 mesh.
Further, the five color painting in the glaze colorant described in described step 6) is high temperature decorating colour.
Further, specific brush described in described step 7) is cotton swab brush or brush pen or sponge or pen type spray gun.
Beneficial effects of the present invention:
1. the problem that silk screen bat printing can solve the necessary twice firing of some products.Some have word, pattern, print simultaneously The product that the trimness such as chapter are high is required for after once having fired, then decal paper, supplements other words or seal content, then enters Row secondary is fired.Silk screen bat printing application technology then can solve this problem, and decorative content can disposably all be moved by it Print to position, it is achieved once-firing after decoration, be greatly reduced the production cost of five color painting in the glaze porcelain, improve production efficiency.
2. this technology can realize the volume production of Liling five color painting in the glaze pottery.Major part five color painting in the glaze pottery is all to use at present The method of " son of impressing " shortens the time hooking line, but the method is when the pattern of operation exquisiteness is with large-area decorative pattern, just There is the defects such as dizzy dye, lines are rough, radian face difficulty adjusts, large area pattern need to be impressed by several times.And silk screen bat printing application technology Then can sketch the contours by the most lively with lines for the pattern of exquisiteness, not affected by product radian, size, disposably Complete, efficient and convenient.
The most traditional sketches the contours skill, needs the technician possessing fine arts grounding in basic skills, and the requirement to personnel on duty is higher, and And technology foundation varies with each individual, the product sketched the contours of also is difficult to higher trimness.Silk screen bat printing application technology then may be used To replicate and to sketch the contours of excellent the line of beauty accurately, especially it is embodied on Chinese realistic painting personage and flower pattern, even without fine arts merit The employee at the end can also operation the most on duty, greatly reduce the recruitment cost of enterprise.
4. the present invention uses 1380 DEG C of reduction to fire, and porcelain is good white as a jade, and bright such as mirror, thin as a piece of paper, sound such as uses up;And use Ceramic inorganic binding agent is conducive to high-temperature firing.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described.
Embodiment one
A kind of pottery five color painting in the glaze silk screen pad printing method, the manufacturing process steps of pottery five color painting in the glaze silk screen pad printing method is such as Under:
1) use selected Ceramic Material through ball milling, sieve after make slurry, be required form by mould injection forming, system Become mold, glazing, then the glaze tire after molding is carried out 800 DEG C ~ 850 DEG C glaze firing, obtain glazed body;
2) will grind and cross the ceramic paint dry powder of 230 mesh sieves through ball, and a kind of 4399 ceramics adhesion agent, according to pottery face The ratio of material dry powder and ceramics adhesion agent 1:2 is in harmonious proportion, add pottery gross weight 1% cattle cream, furnishing pasty state, make profile Pigment;
3) first with spread pen glazed body carried out swabbing once (note: water adds water weight 0.5% silicates bonding Agent);The temperature resistant range of ceramic inorganic binding agent, between 600-1750 degree Celsius, adds binding agent and well glues by color Enter on ceramic body, at high temperature, do not drop;
4) using and in advance shone, mesh mesh number is the silk screen personage of 250 mesh ~ 300 mesh or flower pattern is pressed against enamel germ Suitable position, by step 2 on blade strip) the profile pigment of furnishing, scrape on silk screen uniformly by skilful power, more careful silk Net is opened, and obtains the most carefully and neatly done pattern contour;
5) clean in clear water put into by silk screen.
6) dip the high temperature decorating colour of five color painting in the glaze colorant with instrument of painting on the pattern contour of glazed body, carry out painting decoration, Obtain color base;
7) depth gradual change using cotton swab brush or brush pen or sponge to carry out color on the pattern of color tire processes, until obtaining It is satisfied with picture visual effect;
8) one layer of glaze is covered on the color base surface after color treatments.
9) the color base having covered clear frit being entered kiln high-temperature firing again, firing temperature is 1360 DEG C ~ 1380 DEG C.Its Middle kiln temperature is 1020 DEG C ~ 1380 DEG C periods to use reducing atmosphere to fire.
Embodiment two
A kind of pottery five color painting in the glaze silk screen pad printing method, the manufacturing process steps of pottery five color painting in the glaze silk screen pad printing method is such as Under:
1) use selected Ceramic Material through ball milling, sieve after make slurry, be required form by mould injection forming, system Become mold, glazing, then the glaze tire after molding is carried out 800 DEG C ~ 850 DEG C glaze firing, obtain glazed body;
2) will grind and cross the ceramic paint dry powder of 250 mesh sieves through ball, and a kind of 4399 ceramics adhesion agent, according to pottery face The ratio of material dry powder and ceramics adhesion agent 1:2 is in harmonious proportion, add pottery gross weight 2% cattle cream, furnishing pasty state, make profile Pigment;
3) first with spread pen glazed body carried out swabbing once (note: water adds water weight 1% phosphoric acid salt bonding agent or Aluminate);
4) using and in advance shone, mesh mesh number is the silk screen personage of 250 mesh ~ 300 mesh or flower pattern is pressed against enamel germ Suitable position, by step 2 on blade strip) the profile pigment of furnishing, scrape on silk screen uniformly by skilful power, more careful silk Net is opened, and obtains the most carefully and neatly done pattern contour;
5) clean up in clear water put into by silk screen.
6) dip the high temperature decorating colour of five color painting in the glaze colorant with instrument of painting on the pattern contour of glazed body, carry out painting decoration, Obtain color base;
7) depth gradual change using pen type spray gun to carry out color on the pattern of color tire processes, until acquirement is satisfied with picture and regards Feel effect;
8) one layer of glaze is covered on the color base surface after color treatments.
9) the color base having covered clear frit being entered kiln high-temperature firing again, firing temperature is 1360 DEG C ~ 1380 DEG C.Its Middle kiln temperature is 1020 DEG C ~ 1380 DEG C periods to use reducing atmosphere to fire.
By above-described embodiment it can be seen that the present invention relates to a kind of pottery five color painting in the glaze silk screen pad printing method, use pottery Porcelain raw material through ball milling, sieve after make slurry, be required form by mould injection forming, make mold;Reglazing, glaze firing obtains After glazed body;At one layer of band water binding agent of external coating of glazed body, the method for recycling silk screen bat printing will make according to desirable pattern Silk screen be attached to the surface of glazed body, then the pigment of preparation is coated in the pattern that silk screen is formed on glazed body, then by silk screen Uncover, i.e. form required pattern contour, then dip five color painting in the glaze colorant with instrument of painting enterprising at the pattern contour of glazed body Row painting decoration, obtains color base, and carries out color treatments;Then one layer of glaze is covered on the color base surface after color treatments Material, the more color base having covered clear frit is entered kiln high-temperature firing molding again, obtain the ceramic of five color painting in the glaze.
Further, described silk screen bat printing is the principle utilizing silk-screen, and required pattern is fabricated to silk-screen plate, then will Silk-screen plate is attached to the surface of glazed body, the pressure that the profile pigment modulated is scraped by glue by profile pigment from the mesh of half tone Penetrate into the surface of glazed body, form contour patterns.
Further, described profile pigment uses ceramic paint dry powder to be ground to the fine powder of more than 250 mesh, glues with pottery Even agent is in harmonious proportion, and adds certain cattle cream, furnishing pasty state, makes profile pigment.
Further, described silk-screen plate is to use water-fast sheeting, forms netted forme by through hole and blind hole, During printing, ink is bitten on the substrate from space of a whole page throughhole portions under the extruding of wiping version;Described sheeting be film or Other plastic material.
Beneficial effects of the present invention:
1. the problem that silk screen bat printing can solve the necessary twice firing of some products.Some have word, pattern, print simultaneously The product that the trimness such as chapter are high is required for after once having fired, then decal paper, supplements other words or seal content, then enters Row secondary is fired.Silk screen bat printing application technology then can solve this problem, and decorative content can disposably all be moved by it Print to position, it is achieved once-firing after decoration, be greatly reduced the production cost of five color painting in the glaze porcelain, improve production efficiency.
2. this technology can realize the volume production of Liling five color painting in the glaze pottery.Major part five color painting in the glaze pottery is all to use at present The method of " son of impressing " shortens the time hooking line, but the method is when the pattern of operation exquisiteness is with large-area decorative pattern, just There is the defects such as dizzy dye, lines are rough, radian face difficulty adjusts, large area pattern need to be impressed by several times.And silk screen bat printing application technology Then can sketch the contours by the most lively with lines for the pattern of exquisiteness, not affected by product radian, size, disposably Complete, efficient and convenient.
The most traditional sketches the contours skill, needs the technician possessing fine arts grounding in basic skills, and the requirement to personnel on duty is higher, and And technology foundation varies with each individual, the product sketched the contours of also is difficult to higher trimness.Silk screen bat printing application technology then may be used To replicate and to sketch the contours of excellent the line of beauty accurately, especially it is embodied on Chinese realistic painting personage and flower pattern, even without fine arts merit The employee at the end can also operation the most on duty, greatly reduce the recruitment cost of enterprise.
4. the present invention uses 1380 DEG C of reduction to fire, and porcelain is good white as a jade, and bright such as mirror, thin as a piece of paper, sound such as uses up;And use Ceramic inorganic binding agent is conducive to high-temperature firing.
It will be apparent that above-described embodiment is simply to illustrate that several examples cited by the present invention, common in any this area The simple change of technical staff and replace be all the present invention protection within.

Claims (2)

1. a ceramic five color painting in the glaze silk screen pad printing method, it is characterised in that use Ceramic Material through ball milling, sieve after make slurry Material, is required form by pulp mould injection forming, makes mold;Reglaze, after glaze firing obtains glazed body;It is coated with on the surface of glazed body One layer of band water binding agent of brush, the silk-screen plate made according to desirable pattern is attached to the table of glazed body by the method for recycling silk screen bat printing Face, then the profile pigment of preparation is coated in the pattern that silk-screen plate is formed on glazed body, then silk-screen plate is uncovered, i.e. formed Required pattern contour, then dips five color painting in the glaze colorant with instrument of painting and carries out painting decoration on the pattern contour of glazed body, Obtain color base, and carry out color treatments;Then cover one layer of glaze on the color base surface after color treatments, then will cover The color base of lid clear frit enters kiln high-temperature firing molding again, obtains the ceramic of five color painting in the glaze;Described silk screen bat printing is Utilize the principle of silk-screen, required pattern is fabricated to silk-screen plate, then silk-screen plate is attached to the surface of glazed body, the wheel that will modulate Profile pigment is penetrated into the surface of glazed body, formation pattern contour from the mesh of silk-screen plate by the pressure that wide pigment is scraped by glue; The manufacturing process steps of described ceramic five color painting in the glaze silk screen pad printing method is as follows:
1) use selected Ceramic Material through ball milling, sieve after make slurry, be required form by pulp mould injection forming, system Become mold, glazing, then the glaze tire after molding is carried out 800 DEG C ~ 850 DEG C glaze firing, obtain glazed body;
2) will grind and cross the ceramic paint dry powder of 230-250 mesh sieve through ball, with a kind of ceramics adhesion agent, do according to ceramic paint Powder is in harmonious proportion with the ratio of ceramics adhesion agent 1:2, adds oiliness waterproof paste, furnishing pasty state, makes profile pigment;
3) first with spread pen, glazed body is carried out swabbing once, wherein, water adds the ceramic inorganic binding agent of water weight 0.5-1%;
The temperature resistant range of ceramic inorganic binding agent, between 600-1750 degree Celsius, adds ceramic inorganic binding agent thus allows Color is glued on ceramic body well, at high temperature, does not drops;
4) use the silk-screen plate personage shone in advance or flower pattern to be pressed against the suitable position of glazed body, scrape the upper step 2 of band with glue) The profile pigment of furnishing, scrapes on silk-screen plate equably by skilful power, more carefully silk-screen plate is opened, and obtains the most carefully and neatly done figure Case profile;
5) clean in silk-screen plate puts into clear water;
6) dip five color painting in the glaze colorant with instrument of painting on the pattern contour of glazed body, carry out painting decoration, obtain color base;
7) depth gradual change using cotton swab brush or brush pen to carry out color on the pattern of color base processes, until acquirement is satisfied with picture and regards Feel effect;
8) one layer of glaze is covered on the color base surface after color treatments;
9) the color base having covered clear frit being entered kiln high-temperature firing again, carrying out firing temperature is 1360 DEG C ~ 1380 DEG C Reduction is fired.
2. pottery five color painting in the glaze silk screen pad printing method as claimed in claim 1, it is characterised in that described silk-screen plate is to use The netted forme that water-fast sheeting is formed by through hole and blind hole, during printing profile pigment under the extruding of sdueegee from silk Half tone throughhole portions is bitten on glazed body;Described water-fast sheeting is film.
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CN103449847A (en) * 2013-08-27 2013-12-18 湖南泰鑫瓷业有限公司 Method for filling colors by adopting strong flux and water resisting agent after screen transfer printing
CN103483010A (en) * 2013-09-05 2014-01-01 湖南新世纪陶瓷有限公司 Manufacturing technique of stereoscopic underglaze multicolor ceramic
CN103755392A (en) * 2014-01-16 2014-04-30 湖南泰鑫瓷业有限公司 Transfer printing method for ceramic glaze

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CN111791638A (en) * 2019-11-05 2020-10-20 江苏辰宇文化艺术品有限公司 Method for making ceramic picture

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