CN205011655U - Porcelain matter brick with entire body texture and texture - Google Patents
Porcelain matter brick with entire body texture and texture Download PDFInfo
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- CN205011655U CN205011655U CN201520223517.7U CN201520223517U CN205011655U CN 205011655 U CN205011655 U CN 205011655U CN 201520223517 U CN201520223517 U CN 201520223517U CN 205011655 U CN205011655 U CN 205011655U
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Abstract
The utility model discloses a porcelain matter brick with entire body texture and texture, including inkjet surface course, body layer, through the preparation of porcelain matter adobe body powder, multicell cloth shaping, body dry, execute the cloth cover glaze, execute the overglaze post drying, spout permeate the ink, burn till, the edging operation makes, behind the edging being similar to of body texture, texture and inkjet surface course that the multitube cloth formed. The beneficial effects of the utility model are that solve current porcelain matter and oozed deep -processings such as ornamental slab for paving the floor fluting, the chamfer not pleasing to the eye technical problem that unwittingly reveals the truth of the matter, extended the application space that the ornamental slab for paving the floor is oozed to porcelain matter for it is fit for the dysmorphism and decorates.
Description
Technical field
The utility model relates to architectural decoration device, relates to a kind of porcelain brick with entire body texture and quality particularly.
Background technology
Traditional ceramic brick with permeated pattern adopts porcelain brick base substrate screen printing water to ooze fancy glaze technique, be characterized in water-based to ooze in fancy glaze colouring metal ions under capillary action with moisture penetration to base substrate deep layer (depth of penetration >=2.0mm), burn till at high temperature, still can obtain the intact combination with decorative surfaces of color development after polishing.But be limited to silk-screen printing technique, product surface texture is fine and smooth not, and gradation sense is not strong; In addition, optionally ooze fancy glaze solubility chemical industry salt on the low side, thus to ooze the color of colored porcelain brick limited for tradition, and color development is bright-coloured not, and pattern is abundant not.
Ceramic ink jet printing technology is a kind of high-precision ceramic brick printed decoration technology popular in recent years, it is surperficial in adobe by ink printed by shower nozzle, it is a kind of contactless printing, irregular can be printed, do not need plate-making in kind, turn version simple, produce reproducible, have the trend progressively substituting traditional decorating method such as silk screen printing, roller printing.
The appearance of ceramic ink jet printing technology is oozed the upgrading of colored porcelain brick to tradition and is brought opportunity.Print by ink jet unit digitizing, the brick face operation of high definition can be realized, after polishing, promote the gradation sense of oozing colored porcelain brick product surface.Chinese patent CN201210331440.6 describes a kind of method of spraying infiltration ink and preparing porcelain brick, its technique comprises porcelain body preparation, pouring starch adhesive, drying, spray infiltration ink, burns till, in order to save cost, this kind of technique often adopts end base raw material inferior, and end base and surface color and polish differ greatly.Although solved the bottleneck of product surface pattern exploitation by the method for ink jet printing, but end base texture, quality and color and luster that the deep processing of goods later stage appears as fluting, chamfering etc. have and surperficial contrast larger, decorative effect is inharmonious, show-through inaesthetic problem.
Summary of the invention
Colored porcelain brick deep processing is oozed as show-through inaesthetic problems such as fluting, chamferings after solving ink jet printing, a kind of porcelain brick with entire body texture and quality of the utility model has close texture and quality by keeping brick surface and matrix, to realize entire body texture, like this at goods post-treatment as in the operations such as fluting, chamfering, the background color that goods appear and product surface texture, quality are similar to, vision difference is little, can not bring show-through inaesthetic problem." entire body " described in the utility model refer to the overall texture of goods and quality close.
A kind of porcelain brick with entire body texture and quality of the utility model, comprises ink-jet surface layer, green body layer, and green body layer texture, quality and ink-jet surface layer is approximate.
Concrete scheme of the present utility model comprises the steps:
(1) porcelain brick base substrate preparation, can allocate multiple color powder as required;
(2) multitube cloth, compression moulding;
(3) body drying, drying temperature 100 ~ 200 DEG C;
(4) execute cloth cover-coat enamel, adopt glaze pouring, controlling glaze slip proportion is 1.5 ~ 1.8g/cm
3, thickness is 0.3 ~ 1.0mm;
(5) execute after cover-coat enamel dry, drying temperature 60 ~ 80 DEG C, time of drying 15 ~ 30min;
(6) spray infiltration ink, ink-jetting pattern adjusts according to step (2), reach texture that the compacting of step (2) multitube cloth burns till rear base substrate and spray and permeate that ink burns till the tone of back layer, texture is close;
(7) burn till, the porcelain brick base substrate after ink-jet is burnt till in 1150 ~ 1250 DEG C, cycle 50 ~ 120min, obtain a kind of porcelain brick work in-process with entire body texture and quality;
(8) edging, utilizes conventional edging processing units double finished bricks to carry out edging process.
In above step, all special instructions that do not add, all adopt conventional control means of the prior art.
In manufacturing step of the present utility model, step (2) and (6) are the keys forming " entire body " described in the utility model effect.Form the base substrate of particular texture pattern in step (2) multitube cloth after, the ink in step (6) spray infiltration ink operation adopts oiliness infiltration ink, and ink-jetting pattern will coincide with blank pattern: or close, or unanimously.Except textured pattern, optimize " entire body " texture further, in base substrate powder, some colorants can be added, ensure the consistence of burning till rear base substrate color and surface tinted.
The object that step (4) executes cover-coat enamel is 1. to improve the antifouling capacity of product surface, and/or 2. strengthens ink for ink-jet print color development.Execute cover-coat enamel operation and adopt pouring glaze mode, institute's glazing thickness is 0.3 ~ 1.0mm; As the auxiliary agent of auxiliary color development, in cover-coat enamel, additionally TiO can be added
2, ZnO, ZrO
2, amorphous Si O
2in one or more, adding proportion (in cover-coat enamel siccative) is:
TiO
20.2%~5%
ZnO0.2%~1%
ZrO
20%~20%
Amorphous Si O
21% ~ 16%
In order to adapt with cover-coat enamel thickness and save ink consumption, cost-saving, the thickness of the utility model ink-jet surface layer is 0.3 ~ 1.0mm.
As further technical scheme, a kind of porcelain brick with entire body texture and quality of the utility model after edging, can be carried out soft throwing to ink-jet surface layer, obtains matt effect.
As further technical scheme, a kind of porcelain brick with entire body texture and quality of the utility model after edging, can carry out polishing to ink-jet surface layer, obtains bright effect.
Compared with prior art, the beneficial effects of the utility model solve the show-through inaesthetic technical problems of deep processing such as existing ceramic brick with permeated pattern fluting, chamfering, enhances the match volume of ceramic tile grain decorating.The adobe top layer texture that ink-jet infiltration is formed and the adobe base layer texture that entire body cloth is formed organically combine, the lines that the former is formed are not limited to adobe surface, and the lines that can be formed with entire body cloth are connected mutually, run through whole adobe layer, really achieved the decorative effect of ceramic tile omnibearing stereo.
Accompanying drawing explanation
Fig. 1 is the ceramic tile whole structure figure of the utility model embodiment.
In figure: 1-ink-jet surface layer;
1-1-ink-jetting pattern texture;
2-green body layer;
2-1-base substrate cloth texture.
Embodiment
Embodiment 1
(1) porcelain brick base substrate preparation: the powder of allotment 4 kinds of colors, for subsequent use;
(2) multitube cloth, compression moulding: four kinds of color powders in step (1) are filled press die cavity in the mode of multitube cloth, compression moulding, and the base substrate after shaping has specific texture;
(3) body drying: 180 DEG C of dried;
(4) execute cloth cover-coat enamel: adopt glaze pouring, controlling glaze slip proportion is 1.8g/cm
3, thickness is at 0.5mm;
(5) dry after executing cover-coat enamel: in 80 DEG C of dry 20min;
(6) spray infiltration ink: ink-jetting pattern adjusts according to step (2), reach texture that the compacting of step (2) multitube cloth burns till rear base substrate and spray and permeate that ink burns till the tone of back layer, texture is close, ink jet layer thickness is 0.5mm;
(7) burn till: the porcelain brick base substrate after ink-jet is burnt till in 1200 DEG C, cycle 70min, obtain a kind of porcelain brick work in-process with entire body texture and quality;
(8) edging: utilize conventional edging processing units double finished bricks to carry out edging process, obtain a kind of porcelain brick with entire body texture and quality of natural surface.
Embodiment 2
(1) porcelain brick base substrate preparation: the powder of allotment 4 kinds of colors, for subsequent use;
(2) multitube cloth, compression moulding: four kinds of color powders in step (1) are filled press die cavity in the mode of multitube cloth, compression moulding, and the base substrate after shaping has specific texture;
(3) body drying: 180 DEG C of dried;
(4) cloth cover-coat enamel is executed: in cover-coat enamel, introduce auxiliary colorant TiO
23%, ZnO0.7%, ZrO
212%, amorphous Si O
28%, adopt glaze pouring, controlling glaze slip proportion is 1.8g/cm
3, thickness is at 0.5mm;
(5) dry after executing cover-coat enamel: in 80 DEG C of dry 20min;
(6) spray infiltration ink: ink-jetting pattern adjusts according to step (2), reach texture that the compacting of step (2) multitube cloth burns till rear base substrate and spray and permeate that ink burns till the tone of back layer, texture is close, ink jet layer thickness is 0.5mm;
(7) burn till: the porcelain brick base substrate after ink-jet is burnt till in 1200 DEG C, cycle 70min, obtain a kind of porcelain brick work in-process with entire body texture and quality;
(8) edging and polishing: utilize conventional edging processing units double finished bricks to carry out edging process, then polished finish is carried out to porcelain brick surface, obtain the polished brick in porcelain character with entire body texture and quality of a kind of bright.
Embodiment 3
(1) porcelain brick base substrate preparation: the powder of allotment 5 kinds of colors, for subsequent use;
(2) multitube cloth, compression moulding: five kinds of color powders in step (1) are filled press die cavity in the mode of multitube cloth, compression moulding, and the base substrate after shaping has specific texture;
(3) body drying: 200 DEG C of dried;
(4) cloth cover-coat enamel is executed: in cover-coat enamel, introduce auxiliary colorant TiO
21%, ZnO0.3%, amorphous Si O
24%, adopt glaze pouring, controlling glaze slip proportion is 1.78g/cm
3, thickness is at 0.7mm;
(5) dry after executing cover-coat enamel: in 70 DEG C of dry 30min;
(6) spray infiltration ink: ink-jetting pattern adjusts according to step (2), reach texture that the compacting of step (2) multitube cloth burns till rear base substrate and spray and permeate that ink burns till the tone of back layer, texture is close, ink jet layer thickness is 0.8mm;
(7) burn till: the porcelain brick base substrate after ink-jet is burnt till in 1250 DEG C, cycle 60min, obtain a kind of porcelain brick work in-process with entire body texture and quality;
(8) edging and soft throwing: utilize conventional edging processing units double finished bricks to carry out edging process, more soft throwing process is carried out to porcelain brick surface, obtain a kind of sub-light brick of the porcelain with entire body texture and quality of matt surface.
Claims (6)
1. there is a porcelain brick for entire body texture and quality, comprise ink-jet surface layer, green body layer, it is characterized in that: being similar to of green body layer texture, quality and ink-jet surface layer.
2. the porcelain brick with entire body texture and quality according to claim 1, it is characterized in that:, body drying shaping through porcelain brick base substrate preparation, multitube cloth, execute cloth cover-coat enamel, execute cover-coat enamel after dry, spray infiltration ink, burn till, edging operation makes, the base substrate texture that after edging, described multitube cloth is formed, quality are approximate with ink-jet surface layer.
3. the porcelain brick with entire body texture and quality according to claim 2, is characterized in that: execute cover-coat enamel operation and adopt pouring glaze mode, institute's glazing thickness is 0.3 ~ 1.0mm; Ink-jet adopts oiliness infiltration ink.
4. the porcelain brick with entire body texture and quality according to claim 1, is characterized in that: ink ejection face layer thickness is 0.3 ~ 1.0mm.
5. the porcelain brick with entire body texture and quality according to claim 1, is characterized in that: ink-jet surface layer can carry out soft throwing, obtains matt effect.
6. the porcelain brick with entire body texture and quality according to claim 1, is characterized in that: ink-jet surface layer can carry out polishing, obtains bright effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520223517.7U CN205011655U (en) | 2015-04-15 | 2015-04-15 | Porcelain matter brick with entire body texture and texture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520223517.7U CN205011655U (en) | 2015-04-15 | 2015-04-15 | Porcelain matter brick with entire body texture and texture |
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|---|---|
| CN205011655U true CN205011655U (en) | 2016-02-03 |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003374A (en) * | 2016-07-19 | 2016-10-12 | 东莞市唯美陶瓷工业园有限公司 | Ultrathin-fabric and whole-porcelain-body tile production process and device |
| CN106083213A (en) * | 2016-06-06 | 2016-11-09 | 广东萨米特陶瓷有限公司 | Colored paste patterns combines Ceramic Tiles of infiltration ink pattern and preparation method thereof |
| CN106182346A (en) * | 2015-04-30 | 2016-12-07 | 杭州诺贝尔陶瓷有限公司 | A kind of have entire body texture and the Imitation Rock Porcelain Tiles of quality and production method thereof |
| CN106426517A (en) * | 2016-08-24 | 2017-02-22 | 广东萨米特陶瓷有限公司 | Ceramic tile combining blank patterns with penetration ink patterns and production method of ceramic tile |
| CN107199625A (en) * | 2016-03-16 | 2017-09-26 | 上海悦心健康集团股份有限公司 | A kind of manufacture craft of the platinum spar with natural texture |
| CN108059486A (en) * | 2017-12-11 | 2018-05-22 | 蒙娜丽莎集团股份有限公司 | Colored Imitation Rock Porcelain Tiles and its manufacturing method and equipment are oozed in a kind of consistent ink-jet of bottom surface texture |
| CN108238820A (en) * | 2017-03-11 | 2018-07-03 | 肇庆乐华陶瓷洁具有限公司 | A kind of high abrasion Antique Imitation Tiles with granite texture and preparation method thereof |
| CN108340483A (en) * | 2018-01-17 | 2018-07-31 | 东莞市唯美陶瓷工业园有限公司 | The green body texture method for producing ceramic brick consistent with picture on surface, control method and production equipment |
| WO2019061923A1 (en) * | 2017-09-26 | 2019-04-04 | 广东博晖机电有限公司 | Imitation marble texture true through-body ceramic tile automated production preparation method |
| CN111267209A (en) * | 2020-03-05 | 2020-06-12 | 杭州诺贝尔陶瓷有限公司 | Full-digital decorative ceramic polished tile with formaldehyde degradation function and production method thereof |
| CN114105620A (en) * | 2021-12-24 | 2022-03-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and manufacturing method thereof |
| CN114230324A (en) * | 2021-12-24 | 2022-03-25 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and production method thereof |
| CN114276127A (en) * | 2021-12-24 | 2022-04-05 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with weathered stone texture and production method thereof |
| CN114292099A (en) * | 2021-12-24 | 2022-04-08 | 杭州诺贝尔陶瓷有限公司 | Ceramic tile with whole stone texture and easy processing and production method thereof |
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2015
- 2015-04-15 CN CN201520223517.7U patent/CN205011655U/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182346A (en) * | 2015-04-30 | 2016-12-07 | 杭州诺贝尔陶瓷有限公司 | A kind of have entire body texture and the Imitation Rock Porcelain Tiles of quality and production method thereof |
| CN106182346B (en) * | 2015-04-30 | 2019-04-19 | 杭州诺贝尔陶瓷有限公司 | A kind of Imitation Rock Porcelain Tiles and its production method with entire body texture and quality |
| CN107199625A (en) * | 2016-03-16 | 2017-09-26 | 上海悦心健康集团股份有限公司 | A kind of manufacture craft of the platinum spar with natural texture |
| CN106083213A (en) * | 2016-06-06 | 2016-11-09 | 广东萨米特陶瓷有限公司 | Colored paste patterns combines Ceramic Tiles of infiltration ink pattern and preparation method thereof |
| CN106083213B (en) * | 2016-06-06 | 2019-03-01 | 广东萨米特陶瓷有限公司 | Colored paste patterns combine the Ceramic Tiles and preparation method thereof of infiltration ink pattern |
| CN106003374A (en) * | 2016-07-19 | 2016-10-12 | 东莞市唯美陶瓷工业园有限公司 | Ultrathin-fabric and whole-porcelain-body tile production process and device |
| CN106426517A (en) * | 2016-08-24 | 2017-02-22 | 广东萨米特陶瓷有限公司 | Ceramic tile combining blank patterns with penetration ink patterns and production method of ceramic tile |
| CN108238820A (en) * | 2017-03-11 | 2018-07-03 | 肇庆乐华陶瓷洁具有限公司 | A kind of high abrasion Antique Imitation Tiles with granite texture and preparation method thereof |
| WO2019061923A1 (en) * | 2017-09-26 | 2019-04-04 | 广东博晖机电有限公司 | Imitation marble texture true through-body ceramic tile automated production preparation method |
| CN108059486A (en) * | 2017-12-11 | 2018-05-22 | 蒙娜丽莎集团股份有限公司 | Colored Imitation Rock Porcelain Tiles and its manufacturing method and equipment are oozed in a kind of consistent ink-jet of bottom surface texture |
| CN108340483A (en) * | 2018-01-17 | 2018-07-31 | 东莞市唯美陶瓷工业园有限公司 | The green body texture method for producing ceramic brick consistent with picture on surface, control method and production equipment |
| CN111267209A (en) * | 2020-03-05 | 2020-06-12 | 杭州诺贝尔陶瓷有限公司 | Full-digital decorative ceramic polished tile with formaldehyde degradation function and production method thereof |
| CN114105620A (en) * | 2021-12-24 | 2022-03-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and manufacturing method thereof |
| CN114230324A (en) * | 2021-12-24 | 2022-03-25 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and production method thereof |
| CN114276127A (en) * | 2021-12-24 | 2022-04-05 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with weathered stone texture and production method thereof |
| CN114292099A (en) * | 2021-12-24 | 2022-04-08 | 杭州诺贝尔陶瓷有限公司 | Ceramic tile with whole stone texture and easy processing and production method thereof |
| CN114276127B (en) * | 2021-12-24 | 2023-09-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with weathered stone texture and production method thereof |
| CN114292099B (en) * | 2021-12-24 | 2023-09-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and easy processing and production method thereof |
| CN114230324B (en) * | 2021-12-24 | 2023-09-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and production method thereof |
| CN114105620B (en) * | 2021-12-24 | 2023-09-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and manufacturing method thereof |
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