CN103601471B - Production process of underglaze five-color ceramics with fine brushwork traditional Chinese painting carving - Google Patents

Production process of underglaze five-color ceramics with fine brushwork traditional Chinese painting carving Download PDF

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CN103601471B
CN103601471B CN201310545626.6A CN201310545626A CN103601471B CN 103601471 B CN103601471 B CN 103601471B CN 201310545626 A CN201310545626 A CN 201310545626A CN 103601471 B CN103601471 B CN 103601471B
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CN103601471A (en
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郑艳芳
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Jingdezhen Handu Ceramics Co.,Ltd.
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Abstract

The invention discloses a production process of underglaze five-color ceramics with fine brushwork traditional Chinese painting carving, belonging to the production process field of art ceramics. The production process comprises the following steps: (1) design; (2) plaster master stamper manufacturing; (3) painting; (4) carving; (5) mould opening;(6) slip casting; (7) finishing and washing; (8) bisque firing; (9) polishing; (10) colouring: delineating, pigment solution coating and color spraying; (11) roasting; (12) applying transparent glaze; and (13) firing. According to the process provided by the invention, a fine brushwork traditional Chinese painting process, a carving process and a underglaze five-color coloring process are combined organically, so that the picture of the ceramics is relatively delicate, and has sense of space, sense of layering and third dimension, and the artistic value and added value of products of the ceramics are improved.

Description

The production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under glaze
Technical field
The present invention relates to a kind of production technique of art ceramic products, particularly a kind of the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under a kind of glaze of ceramic Chinese realistic painting Chinese painting technique and the combination of artistic carving art.
Background technology
At present, in Chinese Chinaware Progression, ceramic Chinese realistic painting traditional Chinese Painting cannot be accomplished combination with engraving always, and the two is development respectively always.Aspect artistic in three large town of porcelains of China, Jing Dezhen is blue and white as main to draw, run after fame with statuary porcelain in Dehua, Liling is taking five color painting in the glaze as developing direction, the five color painting in the glaze of Liling is mainly taking Chinese realistic painting flower-bird painting as main, Jing Dezhen bule and white porcelain is single without stereoscopic sensation and color, though Dehua statuary porcelain has stereoscopic sensation but without the exquisiteness of Chinese realistic painting traditional Chinese Painting pattern, nature, smooth, though Liling with five color painting in the glaze picture exquisiteness but without stereoscopic sensation gradation sense, prior art all cannot be by Chinese realistic painting traditional Chinese Painting technique, five color painting in the glaze coloring process and artistic carving organically combine, produce picture exquisiteness, color is full, there is again the ceramic products of stereoscopic sensation and space hierarchy.
In present ceramic process, Chinese realistic painting traditional Chinese Painting is that the form of painting shows always, and five color painting in the glaze is also taking some craft methods for Chinese realistic painting traditional Chinese Painting as basis, thereby development is drawn in traditional Chinese Painting on ceramic surface.Thereby the technical ability that the technological development of five color painting in the glaze is the skill and technique of painting improves and accomplishes higher development, so also cannot do and engraving comes in conjunction with development.On ceramic carving process, be main mainly with flat quarter greatly, dotted line composition, it is dull, plain that artistic expression seems, and all decorate with color glaze, is difficult to picture drawing upper abundant color and shows the artistic appeal of Chinese realistic painting traditional Chinese Painting.In development afterwards, although someone also can carve scenery with hills and waters etc. traditional Chinese Painting pottery works out, but cannot form scale, such as Jing Dezhen engraving porcelain, it lays particular emphasis on performance traditional Chinese Painting pattern in the engraving depth, often carve very deeply very three-dimensionally, do not accomplish but cross deeply die sinking process, production mould processed in batches, cannot produce in enormous quantities, also just can only develop as a small amount of works as ceramic sculpture art people, price is just high, is difficult to come into popular Common People, and Jing Dezhen engraving porcelain, color is mainly taking blue and white as main, and color is more single.
Summary of the invention
The object of this invention is to provide the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under a kind of glaze that Chinese realistic painting traditional Chinese Painting technique, artistic carving, five color painting in the glaze coloring process three are organically combined, make the picture of ceramic products more have living space sense, stereoscopic sensation, promoted artistic value and the added value of product of ceramic products.
The present invention proposes the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under a kind of glaze, and it carries out according to the following steps:
(1) design: according to the type of artistic conception deisgn product, the Chinese realistic painting traditional Chinese Painting flower face that will show;
(2) gypsum grand master pattern processed: by grand master pattern terra alba: model device terra alba=65%-75%: the part by weight of 35%-25% mixes after the two is weighed, again by mixed terra alba: water=(1.8-2.2): 1 weight ratio adds water, water is mixed to rear formation calcium plaster with terra alba, pour calcium plaster into the flat machine of the plaster carriage product grand master pattern type of getting on the bus out;
(3) drawing: the simple, straight-forward style of writing method with Chinese realistic painting traditional Chinese Painting on described ready-made gypsum grand master pattern is painted on designed Chinese realistic painting traditional Chinese Painting flower face on grand master pattern type surface, and every the simple, straight-forward style of writing lines of painting will intersect closure, to form the graph outline of sealing;
(4) engraving: when engraving according on the simple, straight-forward style of writing original text lines on gypsum grand master pattern with cutter, the edge of first flower face being combined with type is portrayed out, inscribe a shallow-layer along the face edge simple, straight-forward style of writing lines of blossoming, edge passes through inclined-plane with patternless light face after inscribing, cambered surface or rounding transition, reach the smooth nature of transition, the carving depth of this shallow-layer is 0.1mm-0.3mm, and then relative the pattern part in flower face this shallow-layer is done to profound engraving, when carving, to carve according to every lines in simple, straight-forward style of writing original text, between every lines of inscribing and peripheral plane, undercut transitional zone, this transitional zone is inclined-plane, cambered surface or rounding transitional zone, by control the carving depth of lines and the width of transitional zone and the gradient or radian make each pattern be methodically arranged show, when engraving, the darkest degree of depth is no more than 3.5mm, complete after line engraving, then in the pattern contour going out at institute's groove bar frame, according to design requirements, all or part of pattern is carried out to the shallow of face and cut, when shallow cutting, the darkest degree of depth is not more than 3.0mm,
(5) molding: smear releasing agent on the gypsum grand master pattern type of having carved, pull as requested again loft, with model device terra alba and water according to (1.28-1.32): 1 part by weight is made calcium plaster, make first-generation original mould according to the loft pulling, can not be too much at the basic mold burst number being convenient in demoulding, then the first-generation original mould having divided is brushed to ocean dry seven, smear again releasing agent maintenance, use again grand master pattern terra alba and water according to 1: part by weight (0.37-0.38) is made calcium plaster and poured into carry out and in peripheral first-generation original mould, turn over master mold processed and mould encloses, master mold and mould are enclosed to bake and brush again ocean dry seven when dry to fifty percent, smear releasing agent maintenance 2-2.5 hour, make again several production moulds,
(6) slurrying and slip casting: adopt centrifugal grouting to inject production mould clay finished product making after mud, required mud moisture content is that 28%-35%, proportion are that 1.73-1.78 gram/cc, flow velocity are that to cross 150 mesh sieves, viscosity 3.3, H value 7.9, degree of deformation be 12-14, do shrink grading is between 3%-3.5% for 120-130 second, fineness;
(7) trimming wash water: the loft in injection forming moulded pottery not yet put in a kiln to bake work in-process is out wiped off with blade, then wash smooth with writing brush or sponge, figuratum part is not wanted too much wash water, as long as be with gently with writing brush or sponge, if pattern has fuzzy place, cutter is portrayed again, does not have the part of pattern will wash gentle smooth;
(8) biscuiting: biscuiting temperature is at 600-650 DEG C, firing time 3.5-4 hour;
(9) polishing: the work in-process base substrate that biscuiting is good must be with first not having figuratum place to polish flat billet surface with 800 object sandpapers, the place that leaves pen touch and tool marks during particularly by trimming wash water polishes flat, again with 1200 object sandpaper secondary polishings, make billet surface smooth, then first-class interior glaze;
(10) colouring: first, the work in-process billet surface of a biscuiting brush water, make billet surface free from dust, for colouring, hook line, Fen Shui combine with airbrush color spray technique, specifically:
A, hook line: the existing Chinese realistic painting traditional Chinese Painting in bad surface by the hook line order of strokes observed in calligraphy and spend the concavo-convex profile of face to tick the skeletal lines of pattern, go out traditional Chinese painting original text by the edge of each pattern with line stroke, dynamics weight, the lines controlled well according to design are deep or light;
B, Fen Shui: adopt Fen water coloring process, in the Chinese realistic painting traditional Chinese Painting flower face of the existing skeletal lines in bad surface, fill out required color according to design requirements dark pattern on needs;
C, color spray: fill at Fen Shui the place airbrush color spray that look needs the place of scumming and only needs light color with the airbrush of 0.2-0.5mm bore besides, complete Chinese realistic painting traditional Chinese Painting flower face and require the required color completing according to technique art;
(11) roasting look: the product of upper complete look is entered to kiln again and bake look, roasting look is 800-850 DEG C, and the time of being roasted into is 4-4.5 hour;
(12) upper transparent: mixing up concentration by the glaze of milled and water is that 28-32 degree, proportion are the transparent of 1.24-1.29 gram/cc, adopts the mode glazing of drenching glaze, and then the spray gun reclaim that is 0.5mm with bore, reaches the glazing thickness of design;
(13) fire: the ceramic product that the ceramic product that 1350-1380 DEG C of reduction flame of making high temperature is fired and 1180-1200 DEG C of oxidizing flame of making high temperature are fired; Two kinds of method for cooking are as follows
While making the ceramic product that 1350-1380 DEG C of high temperature reduction flame fires, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 480-500 DEG C; B, oxidation are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second in the burning stage, and 920-980 DEG C of kiln temperature degree of rising to starts to turn fire insulation 0.5 hour, accomplish in base substrate and glaze that gas and organism are discharged completely; C, reduce the burning stage by force, turn fire and utilize reduction flame to fire 1.5-2.5 hour with 2-3 DEG C of heat-up rate per second, after kiln temperature rises to 1200-1205 DEG C, start slowly to heat up; D, weak reduction phase, at this moment strengthen kiln air pressure and make it under weakly reducing atmosphere, fire 2-2.5 hour with 1-1.5 DEG C of heat-up rate per second, and kiln temperature rises to 1350-1380 DEG C and constant temperature 0.5-1 hour and closes fire; E, temperature-fall period are nature cooling; After cooling, product kiln discharge is just finished product;
While making the ceramic product that high temperature 1180-1200 DEG C of oxidizing flame fire, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 480-500 DEG C; B, oxidation burning stage are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second, and 920-980 DEG C of insulation of kiln temperature degree of rising to 0.5 hour, does not at this moment turn fire; C, this one-phase are fired 2-3 hour with oxidizing flame 1-2 DEG C of heat-up rate per second always, and kiln temperature rises to 1180-1200 DEG C and be incubated 0.5-1 hour; D, temperature-fall period are nature cooling; After cooling, product kiln discharge is just finished product.
Preferably, in described engraving step, in engraving process, gypsum grand master pattern will keep certain humidity, should spray every two hours a little water, and the same day, carver finished wrapping with wet towel.
In described molding step, described releasing agent is first soap.
Fen water coloring process in described colouring step is that pulverous beramic color is fully dissolved in water, repeatedly grind again and filter, again by this pigment water modulating, with major part writing brush or Fen water special pens adsorption pigment water, fill out on the ceramic body that has sketched the contours lines by hand, by the water-absorbent of action of gravity and base substrate, guide trend, the residence time and the position of bedying of pigment water again.
The invention has the beneficial effects as follows: on the basis of Liling five color painting in the glaze technique, accomplish that Chinese realistic painting traditional Chinese Painting combines with artistic carving, make traditional Chinese painting art it be held and to reveal to come with three dimensional constitution solid in ceramic bottle by the skill and technique of engraving, breaking through traditional ceramics five color painting in the glaze Chinese realistic painting traditional Chinese Painting can only plane draw a picture, accomplish to have on product the skill and technique of Chinese realistic painting traditional Chinese Painting, there is embossment, combining of stereoscopic sculpture technique artistic perfection, can accomplish like this picture more have living space sense, stereoscopic sensation, gradation sense, promote its artistic value and economic worth.Apply processing method of the present invention and be both applicable to the art pottery that at 1380 DEG C of temperature, reduction is fired, also be applicable to 1200 DEG C of high temperature art potteries at temperature, the meeting that 1380 DEG C of temperature reduction flame is fired is brighter, more saturating, but color does not have the rich choice of products of burning till at 1200 DEG C of temperature, color development is not out at 1380 temperature for a lot of colors, but fire lower just energy color development out 1200 DEG C of temperature oxidations, the color of pattern is abundanter, so just can need to do and select the different modes of firing according to design, thereby make product abundanter and various.
In engraving step, the edge that flower face is combined with type is portrayed out, inscribe a shallow-layer along the face edge simple, straight-forward style of writing lines of blossoming, the carving depth of this shallow-layer is 0.1mm-0.3mm, avoid feeling that flower face separates with type, this thickness can just clearly be seen edge, again can with the perfect combination of type; And then profound the pattern part in flower face engraving, the darkest degree of depth is no more than 3.5mm, through test repeatedly, the whole colored face degree of depth is good at 2.5-3.5mm, this degree of depth is carving out colored face, lines can clearly show, and level also can perfectly show abundant, can meet again colouring time, hook line and Fen Shui requirement, most importantly the product carving out in the above degree of depth, does not have overhead kick problem and occurs, has solved the problem of die sinking difficulty, so just can accomplish mass-produced requirement, thereby greatly promote the economic worth of product.And in batch production, because the concavo-convex graph outline that on moulded pottery not yet put in a kiln to bake, existing mould prints off, workman has been easy in the time hooking line, than requiring much lower to workman's drawing skill in the processing of five color painting in the glaze porcelain, can reduce recruitment cost, alleviate workman's labour intensity, reduction in the numbers of seconds.
Under glaze, Chinese realistic painting traditional Chinese Painting engraving wucai goods from traditional the different of ceramic relief technique are exactly, when under glaze, Chinese realistic painting traditional Chinese Painting engraving wucai goods require engraving, be down to carve on grand master pattern type, the lines of each traditional Chinese painting are all the levels that can carve and can show it, accomplish that flower face merges mutually with type, the object of doing is like this to hook line and Fen Shui for being applicable to colouring, emphasis is the Chinese realistic painting traditional Chinese Painting pattern that can accomplish that like this carve is more complicated, particularly can ensure thatly need to show the works that level more enriches and can carve out, and also want to hook line with five color painting in the glaze porcelain, Fen water mode is gone colouring, so just solve ceramic carved product colouring difficult, cannot accomplish the requirement of Chinese realistic painting traditional Chinese Painting color, processing requirement that cannot volume production, thereby the artistic value of improving product greatly, and traditional embossing technology is up to add the engraving part of one deck as pattern on type surface, or not having figuratum part all down to carve one deck, thereby figuratum part projection is come, this hooks the requirement of line and Fen Shui while being just difficult to accomplish to paint.
Every simple, straight-forward style of writing lines all intersect closed, and while hooking line, each hook line can intersect the closed closed pattern that forms, and hook line has certain thickness, plays the effect of enclosing water and water conservancy diversion in the time of the water of Fen, just can not metal run out when the water of Fen like this.
In slip casting step, adopt centrifugal grouting to inject production mould, outpour like this product surface coming and be difficult for producing bubble and distortion.
In biscuiting step, biscuiting temperature of the present invention is 600-650 DEG C, at this temperature, biscuiting base substrate water-absorbent out is better painted, and be directly colouring on biscuit surface, and traditional five color painting in the glaze porcelain is to paint on the biscuiting glaze of base substrate biscuiting temperature 800, the Se Gengyi in the present invention penetrates base substrate, and color is fuller, and temperature requirement is low, save biscuiting cost.
In colouring step, the present invention only goes up dark part in Chinese realistic painting traditional Chinese Painting flower face with Fen Shui, and the pattern area of Fen Shui is relatively little, has avoided in the water of Fen the local Fen of big area water capacity bad phenomenon such as easily metal run out, and the pattern color of traditional five color painting in the glaze technique all completes with Fen Shui, easily metal run out, colour mixture; By Fen Shui and the combination of color spray technique, utilize both advantages, make to paint accurate, even, full.
In upper transparent step, because there is embossment, what in the present invention, the more traditional five color painting in the glaze technique of the concentration ratio of transparent was used is low, while drenching glaze like this, flow, can make the corner of embossment better be adsorbed onto glaze, just do not have the appearance of contracting glaze bad phenomenon, for the thickness of glaze can reach processing requirement, then use spray gun reclaim.
Embodiment
Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.After finalizing a text above, supplement again.
Embodiment mono-, the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under the glaze of the present embodiment, carry out according to the following steps:
(1). design: according to the type of the first deisgn product of artistic conception, the Chinese realistic painting traditional Chinese Painting flower face that will show;
(2). gypsum grand master pattern processed: in grand master pattern terra alba: model device terra alba=66%: 34% ratio is mixed after the two is weighed, again in mixed terra alba: water=1.9: 1 ratio adds water, water is mixed to rear formation calcium plaster with terra alba, pour calcium plaster into the flat machine of the plaster carriage product device shape of getting on the bus out;
(3). drawing: the simple, straight-forward style of writing method with Chinese realistic painting traditional Chinese Painting on described ready-made gypsum grand master pattern is painted on designed Chinese realistic painting traditional Chinese Painting flower face on grand master pattern type surface, and every the simple, straight-forward style of writing lines of painting will intersect closure, to form the graph outline of sealing;
(4). engraving: when engraving according on the simple, straight-forward style of writing original text lines on gypsum grand master pattern with cutter, the edge of first flower face being combined with type is portrayed out, inscribe a shallow-layer along the face edge simple, straight-forward style of writing lines of blossoming, edge passes through inclined-plane with patternless light face after inscribing, cambered surface or rounding transition, reach the smooth nature of transition, the carving depth of this shallow-layer is 0.1mm-0.3mm, and then relative the pattern part in flower face this shallow-layer is done to profound engraving, when carving, to carve according to every lines in simple, straight-forward style of writing original text, between every lines of inscribing and peripheral plane, undercut transitional zone, this transitional zone is inclined-plane, cambered surface or rounding transitional zone, by control the carving depth of lines and the width of transitional zone and the gradient or radian make each pattern be methodically arranged show, when engraving, the darkest degree of depth is no more than 3.5mm, complete after line engraving, then in the pattern contour going out at institute's groove bar frame, according to design requirements, all or part of pattern is carried out to the shallow of face and cut, when shallow cutting, the darkest degree of depth is not more than 3.0mm,
(5). molding: smear releasing agent on the gypsum grand master pattern type of having carved, pull as requested again loft, make calcium plaster according to the ratio of 1.29: 1 with model device terra alba and water, make first-generation original mould according to the loft pulling, can not be too much at the basic mold burst number being convenient in demoulding, then the first-generation original mould having divided is brushed to ocean dry seven, smear again releasing agent maintenance, using grand master pattern terra alba and water to make calcium plaster according to the ratio of 1: 0.372 pours into carry out and in peripheral first-generation original mould, turns over master mold processed and mould encloses again, master mold and mould are enclosed to bake and brush again ocean dry seven when dry to fifty percent, smear releasing agent maintenance 2-2.5 hour, make again several production moulds,
(6). slurrying and slip casting: adopt centrifugal grouting to inject production mould clay finished product making after mud, required mud moisture content is that 28%-35%, proportion are that 1.73-1.78 gram/cc, flow velocity are that 120-130 second, fineness are crossed 150 mesh sieves, viscosity 3.3, H value 7.9, degree of deformation and be, do shrink grading to be between 3%-3.5% between 12-14; (7). the whole wash water of stopping: the loft in injection forming moulded pottery not yet put in a kiln to bake work in-process is out wiped off with blade, then wash smooth with writing brush or sponge, figuratum part is not wanted too much wash water, as long as be with gently with writing brush or sponge, if pattern has fuzzy place, cutter is portrayed again, does not have the part of pattern will wash gentle smooth;
(8). biscuiting: biscuiting temperature is at 620 DEG C, and at this temperature, biscuiting base substrate water-absorbent out is better painted, firing time 3.5-4 hour;
(9). polishing: the work in-process base substrate that biscuiting is good must be with first not having figuratum place to polish flat billet surface with 800 object sandpapers, the place that leaves pen touch and tool marks during particularly by whole not wash water polishes flat, again with 1200 object sandpaper secondary polishings, make billet surface smooth, then first-class interior glaze;
(10). colouring: first, the work in-process billet surface of a biscuiting brush water, make billet surface free from dust, for colouring, hook line, Fen Shui combine with airbrush color spray technique, specifically:
A, hook line: the existing Chinese realistic painting traditional Chinese Painting in bad surface by the hook line order of strokes observed in calligraphy and spend the concavo-convex profile of face to tick the skeletal lines of pattern, go out traditional Chinese painting original text by the edge of each pattern with line stroke, dynamics weight, the lines controlled well according to design are deep or light;
B, Fen Shui: adopt Fen water coloring process, in the Chinese realistic painting traditional Chinese Painting flower face of the existing skeletal lines in bad surface, fill out required color according to design requirements dark pattern on needs;
C, color spray: fill at Fen Shui the place airbrush color spray that look needs the place of scumming and only needs light color with the airbrush of 0.2-0.5mm bore besides, complete Chinese realistic painting traditional Chinese Painting flower face and require the required color completing according to technique art;
(11). roasting look: the product of upper complete look is entered to kiln again and bake look, roasting look is 820 DEG C, and the time of being roasted into is 4-4.5 hour;
(12). upper transparent: mixing up concentration by the glaze of milled and water is that 28-32 degree, proportion are the transparent of 1.24-1.29 gram/cc, adopt the mode glazing of drenching glaze, and then the spray gun reclaim that is 0.5mm with bore, reach the glazing thickness of design;
(13). fire: the ceramic product that the ceramic product that 1350-1380 DEG C of reduction flame of making high temperature is fired and 1180-1200 DEG C of oxidizing flame of making high temperature are fired; Two kinds of method for cooking are as follows
While making the ceramic product that 1350-1380 DEG C of high temperature reduction flame fires, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 485 DEG C; B, oxidation are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second in the burning stage, and kiln temperature rises to DEG C 930 DEG C and starts to turn fire insulation 0.5 hour, accomplish in base substrate and glaze that gas and organism are discharged completely; C, reduce the burning stage by force, turn after fire utilizes reduction flame to fire 1.5-2.5 hour kiln temperature and rise to 1200 DEG C with 2-3 DEG C of heat-up rate per second and start slowly to heat up; D, weak reduction phase, at this moment strengthen after kiln air pressure makes it fire 2-2.5 hour kiln temperature and rise to 1360 DEG C with 1-1.5 DEG C of heat-up rate per second under weakly reducing atmosphere and within constant temperature 0.5-1 hour, close fire; E, temperature-fall period are nature cooling; ;
While making the ceramic product that high temperature 1180-1200 DEG C of oxidizing flame fire, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 485 DEG C; B, oxidation are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second in the burning stage, and kiln temperature rises to DEG C of 930 DEG C insulations 0.5 hour, does not at this moment turn fire; C, this one-phase are fired 2-3 hour kiln temperature with oxidizing flame 1-2 DEG C of heat-up rate per second always and are risen to 1190 DEG C of insulation 0.5-1 hour; D, temperature-fall period are nature cooling; .After product cooling, kiln discharge has just been finished product.
Gypsum grand master pattern will keep certain humidity, in engraving process, should spray every two hours a little water, and the same day, carver finished wrapping with wet towel.
In described molding step, described releasing agent is first soap.
Fen water coloring process in described colouring step is that pulverous beramic color is fully dissolved in water, repeatedly grind again and filter, again by this pigment water modulating, with major part writing brush or Fen water special pens adsorption pigment water, fill out on the ceramic body that has sketched the contours lines by hand, by the water-absorbent of action of gravity and base substrate, guide trend, the residence time and the position of bedying of pigment water again.
Embodiment bis-
The production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under the glaze of the present embodiment, carry out according to the following steps:
(1). design: according to the type of the first deisgn product of artistic conception, the Chinese realistic painting traditional Chinese Painting flower face that will show;
(2). gypsum grand master pattern processed: in grand master pattern terra alba: model device terra alba=70%: 30% ratio is mixed after the two is weighed, again in mixed terra alba: water=2.0: 1 ratio adds water, water is mixed to rear formation calcium plaster with terra alba, pour calcium plaster into the flat machine of the plaster carriage product device shape of getting on the bus out;
(3). drawing: the simple, straight-forward style of writing method with Chinese realistic painting traditional Chinese Painting on described ready-made gypsum grand master pattern is painted on designed Chinese realistic painting traditional Chinese Painting flower face on grand master pattern type surface, and every the simple, straight-forward style of writing lines of painting will intersect closure, to form the graph outline of sealing;
(4). engraving: when engraving according on the simple, straight-forward style of writing original text lines on gypsum grand master pattern with cutter, the edge of first flower face being combined with type is portrayed out, inscribe a shallow-layer along the face edge simple, straight-forward style of writing lines of blossoming, edge passes through inclined-plane with patternless light face after inscribing, cambered surface or rounding transition, reach the smooth nature of transition, the carving depth of this shallow-layer is 0.1mm-0.3mm, and then relative the pattern part in flower face this shallow-layer is done to profound engraving, when carving, to carve according to every lines in simple, straight-forward style of writing original text, between every lines of inscribing and peripheral plane, undercut transitional zone, this transitional zone is inclined-plane, cambered surface or rounding transitional zone, by control the carving depth of lines and the width of transitional zone and the gradient or radian make each pattern be methodically arranged show, when engraving, the darkest degree of depth is no more than 3.5mm, complete after line engraving, then in the pattern contour going out at institute's groove bar frame, according to design requirements, all or part of pattern is carried out to the shallow of face and cut, when shallow cutting, the darkest degree of depth is not more than 3.0mm,
(5). molding: smear releasing agent on the gypsum grand master pattern type of having carved, pull as requested again loft, with model device terra alba and water according to 1.3: 1, ratio make calcium plaster, make first-generation original mould according to the loft pulling, can not be too much at the basic mold burst number being convenient in demoulding, then the first-generation original mould having divided is brushed to ocean dry seven, smear again releasing agent maintenance, using grand master pattern terra alba and water to make calcium plaster according to the ratio of 1: 0.375 pours into carry out and in peripheral first-generation original mould, turns over master mold processed and mould encloses again, master mold and mould are enclosed to bake and brushed again ocean dry seven to 1,000 o'clock, smear releasing agent maintenance 2-2.5 hour, make again several production moulds,
(6). slurrying and slip casting: adopt centrifugal grouting to inject production mould clay finished product making after mud, required mud moisture content is that 28%-35%, proportion are that 1.73-1.78 gram/cc, flow velocity are that 120-130 second, fineness are crossed 150 mesh sieves, viscosity 3.3, H value 7.9, degree of deformation and be, do shrink grading to be between 3%-3.5% between 12-14; (7). the whole wash water of stopping: the loft in injection forming moulded pottery not yet put in a kiln to bake work in-process is out wiped off with blade, then wash smooth with writing brush or sponge, figuratum part is not wanted too much wash water, as long as be with gently with writing brush or sponge, if pattern has fuzzy place, cutter is portrayed again, does not have the part of pattern will wash gentle smooth;
(8). biscuiting: biscuiting temperature is at 630 DEG C, and at this temperature, biscuiting base substrate water-absorbent out is better painted, firing time 3.5-4 hour;
(9). polishing: the work in-process base substrate that biscuiting is good must be with first not having figuratum place to polish flat billet surface with 800 object sandpapers, the place that leaves pen touch and tool marks during particularly by whole not wash water polishes flat, again with 1200 object sandpaper secondary polishings, make billet surface smooth, then first-class interior glaze;
(10). colouring: first, the work in-process billet surface of a biscuiting brush water, make billet surface free from dust, for colouring, hook line, Fen Shui combine with airbrush color spray technique, specifically:
A, hook line: the existing Chinese realistic painting traditional Chinese Painting in bad surface by the hook line order of strokes observed in calligraphy and spend the concavo-convex profile of face to tick the skeletal lines of pattern, go out traditional Chinese painting original text by the edge of each pattern with line stroke, dynamics weight, the lines controlled well according to design are deep or light;
B, Fen Shui: adopt Fen water coloring process, in the Chinese realistic painting traditional Chinese Painting flower face of the existing skeletal lines in bad surface, fill out required color according to design requirements dark pattern on needs;
C, color spray: fill at Fen Shui the place airbrush color spray that look needs the place of scumming and only needs light color with the airbrush of 0.2-0.5mm bore besides, complete Chinese realistic painting traditional Chinese Painting flower face and require the required color completing according to technique art;
(11). roasting look: the product of upper complete look is entered to kiln again and bake look, roasting look is 840 DEG C, and the time of being roasted into is 4-4.5 hour;
(12). upper transparent: mixing up concentration by the glaze of milled and water is that 28-32 degree, proportion are the transparent of 1.24-1.29 gram/cc, adopt the mode glazing of drenching glaze, and then the spray gun reclaim that is 0.5mm with bore, reach the glazing thickness of design;
(13). fire: the ceramic product that the ceramic product that 1350-1380 DEG C of reduction flame of making high temperature is fired and 1180-1200 DEG C of oxidizing flame of making high temperature are fired; Two kinds of method for cooking are as follows
While making the ceramic product that 1350-1380 DEG C of high temperature reduction flame fires, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 490 DEG C; B, oxidation are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second in the burning stage, and kiln temperature rises to DEG C 960 DEG C and starts to turn fire insulation 0.5 hour, accomplish in base substrate and glaze that gas and organism are discharged completely; C, reduce the burning stage by force, turn after fire utilizes reduction flame to fire 1.5-2.5 hour kiln temperature and rise to 1202 DEG C with 2-3 DEG C of heat-up rate per second and start slowly to heat up; D, weak reduction phase, at this moment strengthen after kiln air pressure makes it fire 2-2.5 hour kiln temperature and rise to 1370 DEG C with 1-1.5 DEG C of heat-up rate per second under weakly reducing atmosphere and within constant temperature 0.5-1 hour, close fire; E, temperature-fall period are nature cooling;
While making the ceramic product that high temperature 1180-1200 DEG C of oxidizing flame fire, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 490 DEG C; B, oxidation burning stage are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second, and kiln temperature rises to 960 DEG C of insulations 0.5 hour, does not at this moment turn fire; C, this one-phase are fired 2-3 hour kiln temperature with oxidizing flame 1-2 DEG C of heat-up rate per second always and are risen to 1195 DEG C of insulation 0.5-1 hour; D, temperature-fall period are nature cooling;
(14) kiln discharge product examine;
Gypsum grand master pattern will keep certain humidity, in engraving process, should spray every two hours a little water, and the same day, carver finished wrapping with wet towel.
In described molding step, described releasing agent is first soap.
Fen water coloring process in described colouring step is that pulverous beramic color is fully dissolved in water, repeatedly grind again and filter, again by this pigment water modulating, with major part writing brush or Fen water special pens adsorption pigment water, fill out on the ceramic body that has sketched the contours lines by hand, by the water-absorbent of action of gravity and base substrate, guide trend, the residence time and the position of bedying of pigment water again.
Embodiment tri-:
The production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under the glaze of the present embodiment, carry out according to the following steps:
(1). design: according to the type of the first deisgn product of artistic conception, the Chinese realistic painting traditional Chinese Painting flower face that will show;
(2). gypsum grand master pattern processed: in grand master pattern terra alba: model device terra alba=72%: 28% ratio is mixed after the two is weighed, again in mixed terra alba: water=2.1: 1 ratio adds water, water is mixed to rear formation calcium plaster with terra alba, pour calcium plaster into the flat machine of the plaster carriage product device shape of getting on the bus out;
(3). drawing: the simple, straight-forward style of writing method with Chinese realistic painting traditional Chinese Painting on described ready-made gypsum grand master pattern is painted on designed Chinese realistic painting traditional Chinese Painting flower face on grand master pattern type surface, and every the simple, straight-forward style of writing lines of painting will intersect closure, to form the graph outline of sealing;
(4). engraving: when engraving according on the simple, straight-forward style of writing original text lines on gypsum grand master pattern with cutter, the edge of first flower face being combined with type is portrayed out, inscribe a shallow-layer along the face edge simple, straight-forward style of writing lines of blossoming, edge passes through inclined-plane with patternless light face after inscribing, cambered surface or rounding transition, reach the smooth nature of transition, the carving depth of this shallow-layer is 0.1mm-0.3mm, and then relative the pattern part in flower face this shallow-layer is done to profound engraving, when carving, to carve according to every lines in simple, straight-forward style of writing original text, between every lines of inscribing and peripheral plane, undercut transitional zone, this transitional zone is inclined-plane, cambered surface or rounding transitional zone, by control the carving depth of lines and the width of transitional zone and the gradient or radian make each pattern be methodically arranged show, when engraving, the darkest degree of depth is no more than 3.5mm, complete after line engraving, then in the pattern contour going out at institute's groove bar frame, according to design requirements, all or part of pattern is carried out to the shallow of face and cut, when shallow cutting, the darkest degree of depth is not more than 3.0mm,
(5). molding: smear releasing agent on the gypsum grand master pattern type of having carved, pull as requested again loft, make calcium plaster according to the ratio of 1.32: 1 with model device terra alba and water, make first-generation original mould according to the loft pulling, can not be too much at the basic mold burst number being convenient in demoulding, then the first-generation original mould having divided is brushed to ocean dry seven, smear again releasing agent maintenance, using grand master pattern terra alba and water to make calcium plaster according to the ratio of 1: 0.376 pours into carry out and in peripheral first-generation original mould, turns over master mold processed and mould encloses again, master mold and mould are enclosed to bake and brush again ocean dry seven when dry to fifty percent, smear releasing agent maintenance 2-2.5 hour, make again several production moulds,
(6). slurrying and slip casting: adopt centrifugal grouting to inject production mould clay finished product making after mud, required mud moisture content is that 28%-35%, proportion are that 1.73-1.78 gram/cc, flow velocity are that 120-130 second, fineness are crossed 150 mesh sieves, viscosity 3.3, H value 7.9, degree of deformation and be, do shrink grading to be between 3%-3.5% between 12-14; (7). the whole wash water of stopping: the loft in injection forming moulded pottery not yet put in a kiln to bake work in-process is out wiped off with blade, then wash smooth with writing brush or sponge, figuratum part is not wanted too much wash water, as long as be with gently with writing brush or sponge, if pattern has fuzzy place, cutter is portrayed again, does not have the part of pattern will wash gentle smooth;
(8). biscuiting: biscuiting temperature is at 645 DEG C, and at this temperature, biscuiting base substrate water-absorbent out is better painted, firing time 3.5-4 hour;
(9). polishing: the work in-process base substrate that biscuiting is good must be with first not having figuratum place to polish flat billet surface with 800 object sandpapers, the place that leaves pen touch and tool marks during particularly by whole not wash water polishes flat, again with 1200 object sandpaper secondary polishings, make billet surface smooth, then first-class interior glaze;
(10). colouring: first, the work in-process billet surface of a biscuiting brush water, make billet surface free from dust, for colouring, hook line, Fen Shui combine with airbrush color spray technique, specifically:
A, hook line: the existing Chinese realistic painting traditional Chinese Painting in bad surface by the hook line order of strokes observed in calligraphy and spend the concavo-convex profile of face to tick the skeletal lines of pattern, go out traditional Chinese painting original text by the edge of each pattern with line stroke, dynamics weight, the lines controlled well according to design are deep or light;
B, Fen Shui: adopt Fen water coloring process, in the Chinese realistic painting traditional Chinese Painting flower face of the existing skeletal lines in bad surface, fill out required color according to design requirements dark pattern on needs;
C, color spray: fill at Fen Shui the place airbrush color spray that look needs the place of scumming and only needs light color with the airbrush of 0.2-0.5mm bore besides, complete Chinese realistic painting traditional Chinese Painting flower face and require the required color completing according to technique art;
(11). roasting look: the product of upper complete look is entered to kiln again and bake look, roasting look is 845 DEG C, and the time of being roasted into is 4-4.5 hour;
(12). upper transparent: mixing up concentration by the glaze of milled and water is that 28-32 degree, proportion are the transparent of 1.24-1.29 gram/cc, adopt the mode glazing of drenching glaze, and then the spray gun reclaim that is 0.5mm with bore, reach the glazing thickness of design;
(13). fire: the ceramic product that the ceramic product that making high temperature 1350-1380 degree reduction flame is fired and making high temperature 1180-1200 degree oxidizing flame are fired; Two kinds of method for cooking are as follows
While making the ceramic product that 1350-1380 DEG C of high temperature reduction flame fires, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 495 DEG C; B, oxidation are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second in the burning stage, and kiln temperature rises to 975 DEG C and starts to turn fire insulation 0.5 hour, accomplish in base substrate and glaze that gas and organism are discharged completely; C, reduce the burning stage by force, turn after fire utilizes reduction flame to fire 1.5-2.5 hour kiln temperature and rise to 1205 DEG C with 2-3 DEG C of heat-up rate per second and start slowly to heat up; D, weak reduction phase, at this moment strengthen after kiln air pressure makes it fire 2-2.5 hour kiln temperature and rise to 1380 DEG C with 1-1.5 DEG C of heat-up rate per second under weakly reducing atmosphere and within constant temperature 0.5-1 hour, close fire; E, temperature-fall period are nature cooling;
While making the ceramic product that high temperature 1180-1200 DEG C of oxidizing flame fire, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 495 DEG C; B, oxidation burning stage are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second, and kiln temperature rises to 975 DEG C of insulations 0.5 hour, does not at this moment turn fire; C, this one-phase are fired 2-3 hour kiln temperature with oxidizing flame 1-2 DEG C of heat-up rate per second always and are risen to 1195 DEG C of insulation 0.5-1 hour; D, temperature-fall period are nature cooling;
Gypsum grand master pattern will keep certain humidity, in engraving process, should spray every two hours a little water, and the same day, carver finished wrapping with wet towel.
In described molding step, described releasing agent is first soap.
Fen water coloring process in described colouring step is that pulverous beramic color is fully dissolved in water, repeatedly grind again and filter, again by this pigment water modulating, with major part writing brush or Fen water special pens adsorption pigment water, fill out on the ceramic body that has sketched the contours lines by hand, by the water-absorbent of action of gravity and base substrate, guide trend, the residence time and the position of bedying of pigment water again.
The foregoing is only the preferred embodiments of the present invention; not thereby limit the scope of the claims of the present invention; every equivalent structure transformation that utilizes description of the present invention to do, or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (4)

1. a production technique for Chinese realistic painting traditional Chinese Painting engraving wucai goods under glaze, is characterized in that, it carries out according to the following steps:
(1) design: according to the type of artistic conception deisgn product, the Chinese realistic painting traditional Chinese Painting flower face that will show;
(2) gypsum grand master pattern processed: by grand master pattern terra alba: model device terra alba=65%-75%: the part by weight of 35%-25% mixes after the two is weighed, again by mixed terra alba: water=(1.8-2.2): 1 weight ratio adds water, water is mixed to rear formation calcium plaster with terra alba, pour calcium plaster into the flat machine of the plaster carriage product grand master pattern type of getting on the bus out;
(3) drawing: the simple, straight-forward style of writing method with Chinese realistic painting traditional Chinese Painting on described ready-made gypsum grand master pattern is painted on designed Chinese realistic painting traditional Chinese Painting flower face on grand master pattern type surface, and every the simple, straight-forward style of writing lines of painting will intersect closure, to form the graph outline of sealing;
(4) engraving: when engraving according on the simple, straight-forward style of writing original text lines on gypsum grand master pattern with cutter, the edge of first flower face being combined with type is portrayed out, inscribe a shallow-layer along the face edge simple, straight-forward style of writing lines of blossoming, edge passes through inclined-plane with patternless light face after inscribing, cambered surface or rounding transition, reach the smooth nature of transition, the carving depth of this shallow-layer is 0.1mm-0.3mm, and then relative the pattern part in flower face this shallow-layer is done to profound engraving, when carving, to carve according to every lines in simple, straight-forward style of writing original text, between every lines of inscribing and peripheral plane, undercut transitional zone, this transitional zone is inclined-plane, cambered surface or rounding transitional zone, by control the carving depth of lines and the width of transitional zone and the gradient or radian make each pattern be methodically arranged show, when engraving, the darkest degree of depth is no more than 3.5mm, complete after line engraving, then in the pattern contour going out at institute's groove bar frame, according to design requirements, all or part of pattern is carried out to the shallow of face and cut, when shallow cutting, the darkest degree of depth is not more than 3.0mm,
(5) molding: smear releasing agent on the gypsum grand master pattern type of having carved, pull as requested again loft, with model device terra alba and water according to (1.28-1.32): 1 part by weight is made calcium plaster, make first-generation original mould according to the loft pulling, can not be too much at the basic mold burst number being convenient in demoulding, then the first-generation original mould having divided is brushed to ocean dry seven, smear again releasing agent maintenance, use again grand master pattern terra alba and water according to 1: part by weight (0.37-0.38) is made calcium plaster and poured into carry out and in peripheral first-generation original mould, turn over master mold processed and mould encloses, master mold and mould are enclosed to bake and brush again ocean dry seven when dry to fifty percent, smear releasing agent maintenance 2-2.5 hour, make again several production moulds,
(6) slurrying and slip casting: adopt centrifugal grouting to inject production mould clay finished product making after mud, required mud moisture content is that 28%-35%, proportion are that 1.73-1.78 gram/cc, flow velocity are that to cross 150 mesh sieves, viscosity 3.3, H value 7.9, degree of deformation be 12-14, do shrink grading is between 3%-3.5% for 120-130 second, fineness;
(7) trimming wash water: the loft in injection forming moulded pottery not yet put in a kiln to bake work in-process is out wiped off with blade, then wash smooth with writing brush or sponge, figuratum part is not wanted too much wash water, as long as be with gently with writing brush or sponge, if pattern has fuzzy place, cutter is portrayed again, does not have the part of pattern will wash gentle smooth;
(8) biscuiting: biscuiting temperature is at 600-650 DEG C, firing time 3.5-4 hour;
(9) polishing: the work in-process base substrate that biscuiting is good must be with first not having figuratum place to polish flat billet surface with 800 object sandpapers, the place that leaves pen touch and tool marks during particularly by trimming wash water polishes flat, again with 1200 object sandpaper secondary polishings, make billet surface smooth, then first-class interior glaze;
(10) colouring: first, the work in-process billet surface of a biscuiting brush water, make billet surface free from dust, for colouring, hook line, Fen Shui combine with airbrush color spray technique, specifically:
A, hook line: the existing Chinese realistic painting traditional Chinese Painting in bad surface by the hook line order of strokes observed in calligraphy and spend the concavo-convex profile of face to tick the skeletal lines of pattern, go out traditional Chinese painting original text by the edge of each pattern with line stroke, dynamics weight, the lines controlled well according to design are deep or light;
B, Fen Shui: adopt Fen water coloring process, in the Chinese realistic painting traditional Chinese Painting flower face of the existing skeletal lines in bad surface, fill out required color according to design requirements dark pattern on needs;
C, color spray: fill at Fen Shui the place airbrush color spray that look needs the place of scumming and only needs light color with the airbrush of 0.2-0.5mm bore besides, complete Chinese realistic painting traditional Chinese Painting flower face and require the required color completing according to technique art;
(11) roasting look: the product of upper complete look is entered to kiln again and bake look, roasting look is 800-850 DEG C, and the time of being roasted into is 4-4.5 hour;
(12) upper transparent: mixing up concentration by the glaze of milled and water is that 28-32 degree, proportion are the transparent of 1.24-1.29 gram/cc, adopts the mode glazing of drenching glaze, and then the spray gun reclaim that is 0.5mm with bore, reaches the glazing thickness of design;
(13) fire: the ceramic product that the ceramic product that 1350-1380 DEG C of reduction flame of making high temperature is fired and 1180-1200 DEG C of oxidizing flame of making high temperature are fired; Two kinds of method for cooking are as follows
While making the ceramic product that 1350-1380 DEG C of high temperature reduction flame fires, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 480-500 DEG C; B, oxidation are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second in the burning stage, and 920-980 DEG C of kiln temperature degree of rising to starts to turn fire insulation 0.5 hour, accomplish in base substrate and glaze that gas and organism are discharged completely; C, reduce the burning stage by force, turn fire and utilize reduction flame to fire 1.5-2.5 hour with 2-3 DEG C of heat-up rate per second, after kiln temperature rises to 1200-1205 DEG C, start slowly to heat up; D, weak reduction phase, at this moment strengthen kiln air pressure and make it under weakly reducing atmosphere, fire 2-2.5 hour with 1-1.5 DEG C of heat-up rate per second, and kiln temperature rises to 1350-1380 DEG C and constant temperature 0.5-1 hour and closes fire; E, temperature-fall period are nature cooling; After cooling, product kiln discharge is just finished product;
While making the ceramic product that high temperature 1180-1200 DEG C of oxidizing flame fire, firing time, mode are: a, drying stage are fired 2-2.5 hour with 2-4 DEG C of heat-up rate per second, and kiln temperature rises to 480-500 DEG C; B, oxidation burning stage are fired 2-2.5 hour with 3-5 DEG C of heat-up rate per second, and 920-980 DEG C of insulation of kiln temperature degree of rising to 0.5 hour, does not at this moment turn fire; C, this one-phase are fired 2-3 hour with oxidizing flame 1-2 DEG C of heat-up rate per second always, and kiln temperature rises to 1180-1200 DEG C and be incubated 0.5-1 hour; D, temperature-fall period are nature cooling; After cooling, product kiln discharge is just finished product.
2. the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under glaze according to claim 1, it is characterized in that, in described engraving step, in engraving process, gypsum grand master pattern will keep certain humidity, should spray every two hours a little water, the same day, carver finished wrapping with wet towel.
3. the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under glaze according to claim 1 and 2, is characterized in that, in described molding step, described releasing agent is first soap.
4. the production technique of Chinese realistic painting traditional Chinese Painting engraving wucai goods under glaze according to claim 3, it is characterized in that, Fen water coloring process in described colouring step is that pulverous beramic color is fully dissolved in water, repeatedly grind again and filter, again by this pigment water modulating, with major part writing brush or Fen water special pens adsorption pigment water, fill out on the ceramic body that has sketched the contours lines by hand, by the water-absorbent of action of gravity and base substrate, guide trend, the residence time and the position of bedying of pigment water again.
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Patentee before: Zheng Yanfang