CN103145455A - Glazed ceramic plated with metal patterns and its mold and manufacturing technology - Google Patents
Glazed ceramic plated with metal patterns and its mold and manufacturing technology Download PDFInfo
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- CN103145455A CN103145455A CN2012100616141A CN201210061614A CN103145455A CN 103145455 A CN103145455 A CN 103145455A CN 2012100616141 A CN2012100616141 A CN 2012100616141A CN 201210061614 A CN201210061614 A CN 201210061614A CN 103145455 A CN103145455 A CN 103145455A
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- dimpled grain
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Abstract
The invention discloses a glazed ceramic plated with metal patterns and its mold and manufacturing technology. The glazed ceramic plated with metal patterns is characterized in that an upper surface of a ceramic blank is provided with blank concave patterns extruded by a convex pattern mold press; the upper surface is provided with a glaze coating; glaze concave patterns are formed on the glaze coating with formation of the blank concave patterns; and metal coatings are adhered to interiors of the glaze concave patterns and form plated metal patterns. The manufacturing technology adopts an energy-saving and environmental-protection production concept, and avoids multiple processes in the traditional metal-plated glazed ceramic manufacturing technology, wherein the multiple processes comprise piling up frit powder to form surface grooves, carrying out high-temperature sintering three times and carrying out glazing to expose surface patterns. Therefore, the manufacturing technology has the advantages of energy saving, emission reduction, environmental protection, production cost reduction, and convenient and large-scale production, realizes perfect combination of product decorative effects, three dimensional effects, luxurious elegance and economic practicality, and is conducive to large-scale popularization and use.
Description
Technical field
The present invention relates to a kind of ceramic, relate in particular to a kind of have metallizing decorative pattern glaze ceramic and mould and manufacture craft.
Background technology
Golden, silver color ceramic is a kind of ornament of top grade, deeply is subjected to the favor in market.existing gold, silver color ceramic are planar products or throw the glaze product, following several manufacture craft is arranged: the screen printing gold paste method of planar products, the marble paper method of gilding, the manual method of painting in gold etc. are traditional technology, without the market development space, the manufacture craft that metallizing is thrown the glaze product is to burn till the formation surface groove three times after the spreading frit powder is stacked on the surface of finished product ceramic, could form product through throwing glaze processing again after gold-plated, this manufacture craft process is the deep processing of carrying out on the basis of finished product ceramic, its making processes need be occupied separately, consume a large amount of processing places, equipment, personnel, material, water power, the resources such as fuel, cause production cost high, and produce at the frit powder, the product sintering, throw the link generation environmental pollutions such as glaze, be unfavorable for energy-conserving and environment-protective and be difficult to the production control cost, therefore this production technique is loaded down with trivial details, production scale is little, the characteristics such as involve great expense cause being difficult to large-scale promotion application.
Summary of the invention
The purpose of the present invention development is to provide a kind of energy-conserving and environment-protective, production cost is low, the floral designs stereoscopic sensation is strong metallizing decorative pattern glaze ceramic.
Another object of the present invention is to provide a kind of mould of making metallizing decorative pattern glaze ceramic.
A further object of the present invention is to provide a kind of manufacture craft with metallizing decorative pattern glaze ceramic.
A kind of have a metallizing decorative pattern glaze ceramic, comprise ceramic base substrate, glazed layer, metallizing decorative pattern, it is characterized in that: the upper surface of described ceramic base substrate has the base substrate dimpled grain by using the extruding of relief design die press to form, upper surface also has process colouring stamp and double sintering to form coloury glazed layer, described glazed layer forms the glaze dimpled grain with the base substrate dimpled grain, be attached with metal plating in the glaze dimpled grain, i.e. the metallizing decorative pattern.
Described metal plating is titanium, titanium silver or zirconium silver.
The relief design mould that a kind made from metallizing decorative pattern glaze ceramic is used, comprise die ontology and burr, it is characterized in that: described burr is lines line or point at the die ontology rat, forms relief design by this lines line or point.
A kind of manufacture craft with metallizing decorative pattern glaze ceramic comprises the following steps:
(1) design and produce the relief design mould, make the surface by laser, machinery or artificial engraving and form the relief design mould, and carry out sanding and polishing and process.
(2) the relief design mould is installed on press, with the ceramic paste preforms material by being crushed to the dimpled grain base substrate;
(3) the dimpled grain body drying is sintered to dimpled grain biscuit body;
(4) print the multi color pattern that adapts with pattern of dimples on dimpled grain biscuit body, make the pattern of dimples base substrate;
(5) with after the glazing of pattern of dimples even green body, double sintering is dimpled grain glaze work in-process;
(6) at dimpled grain glaze work in-process upper surface, dimpled portions is left a blank and print anti-coating;
The work in-process that (seven) will have anti-coating carry out vacuum metal to be electroplated, and anti-coating and dimpled grain surface are covered by electrodeposition of metals fully;
(8) rinse the anti-coating of removing, through edging, be finished product.
The described anti-coating of step (six) comprises following major ingredient, and its mass percentage content scope is as follows:
Methylcellulose gum 6%-10% conventional ceramic colorant 90%-94%
beneficial effect of the present invention is: manufacture craft of the present invention is from the production theory of energy-conserving and environment-protective, design and produce from the moulded pottery not yet put in a kiln to bake mould and take up, directly make relief design at the die surface engraving, moulded pottery not yet put in a kiln to bake is suppressed out the rear surface and is directly formed dimpled grain, thereby economize several roads processing sequence of having omitted in traditional metallized polished glazing ceramic product manufacture craft, as stack frit powder and form surface groove, carry out high temperature sintering three times, for the exposing surface floral designs are thrown production link and the manufacture crafts such as glaze, therefore manufacture craft of the present invention is the subversiveness innovation to traditional metallized polished glazing ceramic product manufacture craft, have energy-saving and emission-reduction, environmental protection is produced, reduce production costs, the characteristics and advantages such as facilitation large-scale production, realized the decorative effect of product, stereoscopic sensation, the perfect unity of elegant luxurious and economic and practical, be conducive to large-scale promotion application.
Description of drawings
Figure 1A is relief design mould structure schematic diagram of the present invention;
Figure 1B is the cross-sectional view of Figure 1A;
Fig. 2 A is dimpled grain blank structure schematic diagram;
Fig. 2 B is the cross-sectional view of Fig. 2 A;
Fig. 3 A is dimpled grain glaze semi-finished product structure schematic diagram;
Fig. 3 B is the cross-sectional view of Fig. 3 A;
Fig. 4 A is the semi-finished product structure schematic diagram with anti-coating;
Fig. 4 B is the cross-sectional view of Fig. 4 A;
Fig. 5 A is the semi-finished product structure schematic diagram with metal plating;
Fig. 5 B is the cross-sectional view of Fig. 5 A;
Fig. 6 A is the finished product structure schematic diagram;
Fig. 6 B is the cross-sectional view of Fig. 6 A;
Fig. 7 is fabrication processing figure of the present invention.
In figure: 1-1: die ontology; 1-2: burr; 2-1: dimpled grain base substrate; 2-2: base substrate dimpled grain; 3-1: glaze; 3-2: glaze dimpled grain; 4-1: anti-coating; 5-1: metal plating; 5-2: metallizing decorative pattern.
Embodiment
below in conjunction with accompanying drawing, the specific embodiment of the present invention is further illustrated, as Fig. 6 A, shown in Fig. 6 B: a kind of have a metallizing decorative pattern glaze ceramic, comprise ceramic base substrate 2-1, glazed layer 3-1, metallizing decorative pattern 5-2, it is characterized in that: the upper surface of described ceramic base substrate has the base substrate dimpled grain 2-2 by using the extruding of relief design die press to form, upper surface also has process colouring stamp and double sintering to form coloury glazed layer 3-1, described glazed layer forms glaze dimpled grain 3-2 with the base substrate dimpled grain, be attached with metal plating in glaze dimpled grain 3-2, be metallizing decorative pattern 5-2.
Described metal plating 5-1 is titanium, titanium silver or zirconium silver.
As shown in Figure 1A, Figure 1B: the relief design mould that a kind made from metallizing decorative pattern glaze ceramic is used, comprise die ontology 1-1 and burr 1-2, it is characterized in that: described burr is lines line or point at the die ontology rat, forms relief design by this lines line or point.
As shown in Figure 7: a kind of manufacture craft with metallizing decorative pattern glaze ceramic comprises the following steps:
As shown in Figure 1A, Figure 1B: (one) designs and produces the relief design mould, makes the surface by laser, machinery or artificial engraving and forms the relief design mould, and carry out sanding and polishing and process.
As shown in Fig. 2 A, Fig. 2 B: (two) install the relief design mould on press, with the ceramic paste preforms material by being crushed to the dimpled grain base substrate;
As shown in Fig. 2 A, Fig. 2 B: (three) are sintered to dimpled grain biscuit body with the dimpled grain body drying;
(4) print the multi color pattern that adapts with pattern of dimples on dimpled grain biscuit body, make the pattern of dimples base substrate;
As shown in Fig. 3 A, Fig. 3 B: (five) with the glazing of pattern of dimples even green body after, double sintering is dimpled grain glaze work in-process;
As shown in Fig. 4 A, Fig. 4 B: (six) leave a blank dimpled portions at dimpled grain glaze work in-process upper surface and print anti-coating;
As shown in Fig. 5 A, Fig. 5 B: the work in-process that (seven) will have anti-coating carry out vacuum metal to be electroplated, and anti-coating and dimpled grain surface are covered by electrodeposition of metals fully;
As shown in Fig. 6 A, Fig. 6 B: (eight) rinse and remove anti-coating, through edging, are finished product.
The described anti-coating of step (six) comprises following major ingredient, and its mass percentage content scope is as follows:
Methylcellulose gum 6%-10% conventional ceramic colorant 90%-94%
The above is only preferred embodiment of the present invention, is not the present invention is done any pro forma restriction.Any those skilled in the art, in the scope that does not break away from technical solution of the present invention, any simple modification, equivalent variations and modification according to technical spirit of the present invention is done all belong in the scope of technical solution of the present invention.
Claims (5)
1. one kind has metallizing decorative pattern glaze ceramic, comprise ceramic base substrate, glazed layer, metallizing decorative pattern, it is characterized in that: the upper surface of described ceramic base substrate has the base substrate dimpled grain by using the extruding of relief design die press to form, upper surface also has process colouring stamp and double sintering to form coloury glazed layer, described glazed layer forms the glaze dimpled grain with the base substrate dimpled grain, be attached with metal plating in the glaze dimpled grain, i.e. the metallizing decorative pattern.
2. a kind of metallizing decorative pattern glaze ceramic that has according to claim 1 is characterized in that: described metal plating is titanium, titanium silver or zirconium silver.
3. the relief design mould that uses of a kind made from metallizing decorative pattern glaze ceramic according to claim 1, comprise die ontology and burr, it is characterized in that: described burr is lines line or point at the die ontology rat, forms relief design by this lines line or point.
4. manufacture craft with metallizing decorative pattern glaze ceramic comprises the following steps:
(1) design and produce the relief design mould, make the surface by laser, machinery or artificial engraving and form the relief design mould, and carry out sanding and polishing and process.
(2) the relief design mould is installed on press, with the ceramic paste preforms material by being crushed to the dimpled grain base substrate;
(3) the dimpled grain body drying is sintered to dimpled grain biscuit body;
(4) print the multi color pattern that adapts with pattern of dimples on dimpled grain biscuit body, make the pattern of dimples base substrate;
(5) with after the glazing of pattern of dimples even green body, double sintering is dimpled grain glaze work in-process;
(6) at dimpled grain glaze work in-process upper surface, dimpled portions is left a blank and print anti-coating;
The work in-process that (seven) will have anti-coating carry out vacuum metal to be electroplated, and anti-coating and dimpled grain surface are covered by electrodeposition of metals fully;
(8) rinse the anti-coating of removing, through edging, be finished product.
5. a kind of manufacture craft with metallizing decorative pattern glaze ceramic according to claim 4, it is characterized in that: the described anti-coating of step (six) comprises following major ingredient, and its mass percentage content scope is as follows:
Methylcellulose gum 6%-10% conventional ceramic colorant 90%-94%
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012100616141A CN103145455A (en) | 2012-03-09 | 2012-03-09 | Glazed ceramic plated with metal patterns and its mold and manufacturing technology |
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| CN2012100616141A CN103145455A (en) | 2012-03-09 | 2012-03-09 | Glazed ceramic plated with metal patterns and its mold and manufacturing technology |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104108958A (en) * | 2014-08-01 | 2014-10-22 | 佛山市东鹏陶瓷有限公司 | Microcrystalline glass-ceramic composite panel manufacturing method and product thereof |
| CN104130033A (en) * | 2014-07-01 | 2014-11-05 | 陈伟煊 | Gold-plating technology for glazed ceramic tiles |
| CN104909828A (en) * | 2015-06-19 | 2015-09-16 | 浙江根根陶瓷有限公司 | Inner wall crystal-polishing mirror surface ceramic chip and manufacturing method thereof |
| CN105218171A (en) * | 2015-09-22 | 2016-01-06 | 浙江根根陶瓷有限公司 | A kind of manufacture method with metal glossy layer inner wall ceramic chip |
| CN108422791A (en) * | 2017-02-11 | 2018-08-21 | 主父春霖 | A kind of preparation process of floor tile auxiliary products |
| CN111704435A (en) * | 2017-10-18 | 2020-09-25 | 福建省中科养生健康瓷有限公司 | Glaze for ceramic products with invisible patterns and process for manufacturing ceramic products with invisible patterns |
| CN114505944A (en) * | 2020-11-16 | 2022-05-17 | 禹州市华龙钧窑有限公司 | Method for manufacturing convex lines on Jun porcelain craft disc |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104130033A (en) * | 2014-07-01 | 2014-11-05 | 陈伟煊 | Gold-plating technology for glazed ceramic tiles |
| CN104108958A (en) * | 2014-08-01 | 2014-10-22 | 佛山市东鹏陶瓷有限公司 | Microcrystalline glass-ceramic composite panel manufacturing method and product thereof |
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| CN104909828A (en) * | 2015-06-19 | 2015-09-16 | 浙江根根陶瓷有限公司 | Inner wall crystal-polishing mirror surface ceramic chip and manufacturing method thereof |
| CN104909828B (en) * | 2015-06-19 | 2017-04-05 | 浙江根根陶瓷有限公司 | A kind of interior wall throws brilliant minute surface ceramics and its manufacture method |
| CN105218171A (en) * | 2015-09-22 | 2016-01-06 | 浙江根根陶瓷有限公司 | A kind of manufacture method with metal glossy layer inner wall ceramic chip |
| CN108422791A (en) * | 2017-02-11 | 2018-08-21 | 主父春霖 | A kind of preparation process of floor tile auxiliary products |
| CN111704435A (en) * | 2017-10-18 | 2020-09-25 | 福建省中科养生健康瓷有限公司 | Glaze for ceramic products with invisible patterns and process for manufacturing ceramic products with invisible patterns |
| CN111704435B (en) * | 2017-10-18 | 2022-03-25 | 福建省中科养生健康瓷有限公司 | Glaze for ceramic products with invisible patterns and process for manufacturing ceramic products with invisible patterns |
| CN114505944A (en) * | 2020-11-16 | 2022-05-17 | 禹州市华龙钧窑有限公司 | Method for manufacturing convex lines on Jun porcelain craft disc |
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Application publication date: 20130612 |