CN105218171A - A kind of manufacture method with metal glossy layer inner wall ceramic chip - Google Patents
A kind of manufacture method with metal glossy layer inner wall ceramic chip Download PDFInfo
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- CN105218171A CN105218171A CN201510607530.7A CN201510607530A CN105218171A CN 105218171 A CN105218171 A CN 105218171A CN 201510607530 A CN201510607530 A CN 201510607530A CN 105218171 A CN105218171 A CN 105218171A
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- glossy layer
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Abstract
The invention discloses a kind of manufacture method with metal glossy layer inner wall ceramic chip, before plating metal glossy layer, first there is adhesive power to glaze paint not needing the position retaining metal glossy layer to arrange one deck, effectively can block metal glossy layer to be combined with glaze paint and the sealing coat removed of energy water, do not need after entirety plates metal glossy layer through steps such as polishing waxings, only need to remove not needing the sealing coat at the position retaining metal glossy layer in the lump together with metal glossy layer with water, under this methodology, no matter depressed area or plane, can metal glossy layer be set, and can polishing cost be saved, simplify making step.
Description
Technical field
The present invention relates to ceramic tile and manufacture field, be specifically related to a kind of manufacture method with metal glossy layer inner wall ceramic chip.
Background technology
It is the ceramic tile be compounded in by devitrified glass after adobe surface printing in printed layer that current band metal luster throws brilliant brick (being commonly called as " karat gold brick "), between base substrate and glass-ceramic layer, pattern is set, high temperature burns till, then after plated film, polishing waxing completes product.This method is comparatively loaded down with trivial details, and cost of manufacture is high.Also has a kind of technology of ceramic tile of fabricated ribbon metalluster, do not need to arrange devitrified glass, but need to utilize mould to make the formation depressed area, position end base layer needing retain metal glossy layer, after entirety plates metal glossy layer, removed the metal glossy layer of plane domain by polishing, only retain the metal glossy layer in depressed area.This method is relatively more simple, but still needs the step of carrying out polishing, and cost is not low, and the surface of ceramics with depressed area, must limit the design space of ceramics.
Summary of the invention
For the deficiencies in the prior art, the present invention aims to provide a kind of manufacture method with metal glossy layer inner wall ceramic chip, under the prerequisite not affecting decorative effect, the step of polishing and waxing can be saved, and be no longer confined to arrange metal glossy layer in depressed area, realize also can arranging metal glossy layer at plane domain, thus achieve simplification step and save cost, also widened the design space of inner wall ceramic chip.
To achieve these goals, the present invention adopts following steps:
With a manufacture method for metal glossy layer inner wall ceramic chip, comprise the steps:
S1 adopts mould ceramic powder to be made into the adobe of definite shape, and is fired into biscuit;
The biscuit that obtains in step S1 as end base layer, end base layer is formed ground glaze layer, cover coat and printed decor successively by S2;
S3 carries out glaze firing;
It is characterized in that: also comprise the steps:
S4, on the half-finished printed decor through glaze firing, according to design, uses silk screen at the position printing sealing coat not needing to retain metal glossy layer, then enters baking oven and dry;
After S5 completes and dries, vaccum ion coater is adopted to plate metal glossy layer;
S6 removes together with the metal glossy layer water on it in the lump by not needing the sealing coat retained on the position of metal glossy layer;
After S7 dries edging, packaging is put in storage.
It should be noted that, in step S1, base layer surface, the described end can be whole plane structure, also can be the structure with depressed area.In the prior art, require to need on the end base layer position retaining metal glossy layer depressed area is set and metal glossy layer is set in depressed area, to be worn disappearance to avoid metal glossy layer in the process of polishing.And in the present invention, no longer require that end base layer must be provided with depressed area, but no matter be depressed area or plane domain, can metal glossy layer be set, not only simplify making step, and make the design space of inner wall ceramic chip broader, constraint condition is less.
It should be noted that further, the degree of depth of described depressed area is no more than 3mm.
It should be noted that, the printed decor in step S2 be screen printing, roller printing, ink-jet printed in one or more.
It should be noted that, in step S4, described sealing coat adopts to be had adhesive power to glaze paint, can block metal glossy layer and contact with glaze paint and the material removed of energy water.
It should be noted that further, described sealing coat added 200 mesh sieves 97.29% mud slurry uniform stirring after dissolving 0.54% methyl by 2.17% ethylene glycol forms.
Beneficial effect of the present invention is: by first not needing the position retaining metal glossy layer to arrange to have adhesive power to glaze paint, effectively can block glaze paint and contact and the sealing coat of energy water removing with metal glossy layer, then after entirety plates metal glossy layer, metal glossy layer and the sealing coat at the position not needing to retain metal glossy layer is cleared out of with water, realize, without the need to arranging depressed area, also just can adding metal glossy layer in the depression designed in advance or plane position without the need to carrying out polishing and waxing, while simplifying making step, also saving cost of manufacture.
Accompanying drawing explanation
Fig. 1 is implementing procedure figure of the present invention;
Fig. 2 utilizes the product structure schematic diagram that in Fig. 1, method manufactures.
Embodiment
Below with reference to accompanying drawing, the invention will be further described, it should be noted that, the present embodiment, premised on the technical program, give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to the present embodiment.
As shown in Figure 1 and Figure 2, a kind of manufacture method with metal glossy layer inner wall ceramic chip, comprises the steps:
S1 adopts mould ceramic powder to be squeezed into the adobe of definite shape, and is fired into biscuit.In the present embodiment, inner wall ceramic chip specification is 300 × 600mm, and to be that prior art is known be main raw material with kaolin, clay, sand etc., be aided with the ceramic powder of other auxiliary material such as magnesium soil composition its adobe raw material.
Mould can need requirement mould to provide producer to customize according to inner wall ceramic chip design, and ceramics can be whole plane structure, also can be the structure with depressed area, and when arranging depressed area, its degree of depth is no more than 3mm.In the present embodiment, adopt the structure with depressed area 5, and design all arranges metal glossy layer 6 with the specific region of planar section in depressed area 5.
The biscuit that obtains in step S1 as end base layer 1, end base layer 1 is spooned ground glaze layer 2, cover coat 3 successively by bell jar by S2, then forms printed decor 4 with screen printing or by spray ink Printing stamp.
S3 carries out glaze firing: under oxidizing atmosphere, burns till in roller kiln with 850 ~ 1150 DEG C, and firing period is 45 minutes.
S4, in the surface of semi-finished through glaze firing, according to design, uses silk screen at the position printing sealing coat not needing to retain metal glossy layer 6, then enters baking oven and dry.
Sealing coat adopts has adhesive power to glaze paint, effectively can block metal glossy layer and glaze paint and combine and the material of energy water removing.Add the mud (accounting 97.29%) of production line existing mistake 200 mesh sieve after ethylene glycol (accounting 2.17%) specifically can be adopted to be dissolved by methyl (accounting 0.54%), stir and form.
The effect of described sealing coat be to ensure the position that do not need to retain metal glossy layer follow-up plate metal glossy layer time metal glossy layer can not be combined with the glaze paint at these positions, also in the lump the metal glossy layer at these positions can be removed while so in the end removing sealing coat with water and not damage glaze paint, even if realize also arranging metal glossy layer in the plane.Because sealing coat water just can directly clean, therefore can depart from from glaze paint easily, can not damage glaze paint, operation is comparatively simple, and cost is lower simultaneously.
After S5 completes and dries, vaccum ion coater is adopted to plate metal glossy layer.Containing lemel in described metal glossy layer, therefore have metalluster, different metal components can present different colours.
S6 removes together with sealing coat water and hairbrush in the lump by not needing the metal glossy layer retained on the position of metalluster.
After S7 dries edging, packaging is put in storage.
At the bottom of the inner wall ceramic chip of the present embodiment after firing, base layer 1 thickness is 9mm, and ground glaze layer 2 thickness is 0.25mm, cover coat 3 thickness 0.3mm, and printed decor 4 thickness is 0.1mm, and metal glossy layer 6 thickness is 0.05mm.
For a person skilled in the art, according to above technical scheme and design, various corresponding change and distortion can be made, and all these change and distortion all should be included within the protection domain of the claims in the present invention.
Claims (6)
1. the manufacture method with metal glossy layer inner wall ceramic chip, comprises the steps:
S1 adopts mould ceramic powder to be made into the adobe of definite shape, and is fired into biscuit;
The biscuit that obtains in step S1 as end base layer, end base layer is formed ground glaze layer, cover coat and printed decor successively by S2;
S3 carries out glaze firing;
It is characterized in that: also comprise the steps:
S4, on the half-finished printed decor through glaze firing, according to design, uses silk screen at the position printing sealing coat not needing to retain metal glossy layer, then enters baking oven and dry;
After S5 completes and dries, vaccum ion coater is adopted to plate metal glossy layer;
S6 removes together with the metal glossy layer water on it in the lump by not needing the sealing coat retained on the position of metal glossy layer;
After S7 dries edging, packaging is put in storage.
2. the manufacture method of band metal glossy layer inner wall ceramic chip according to claim 1, is characterized in that: in step S1, and base layer surface, the described end can be whole plane structure, also can be the structure with depressed area.
3. the manufacture method of band metal glossy layer inner wall ceramic chip according to claim 2, is characterized in that: the degree of depth of described depressed area is no more than 3mm.
4. the manufacture method of band metal glossy layer inner wall ceramic chip according to claim 1, is characterized in that, the printed decor in step S2 be screen printing, roller printing, ink-jet printed in one or more.
5. the manufacture method of band metal glossy layer inner wall ceramic chip according to claim 1, is characterized in that, in step S4, described sealing coat adopts to be had adhesive power to glaze paint, can block metal glossy layer and contact with glaze paint and the material removed of energy water.
6. the manufacture method of band metal glossy layer inner wall ceramic chip according to claim 5, is characterized in that, described sealing coat added 200 mesh sieves 97.29% mud slurry uniform stirring after dissolving 0.54% methyl by 2.17% ethylene glycol forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510607530.7A CN105218171A (en) | 2015-09-22 | 2015-09-22 | A kind of manufacture method with metal glossy layer inner wall ceramic chip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510607530.7A CN105218171A (en) | 2015-09-22 | 2015-09-22 | A kind of manufacture method with metal glossy layer inner wall ceramic chip |
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| CN105218171A true CN105218171A (en) | 2016-01-06 |
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| CN201510607530.7A Pending CN105218171A (en) | 2015-09-22 | 2015-09-22 | A kind of manufacture method with metal glossy layer inner wall ceramic chip |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219976A (en) * | 2016-07-26 | 2016-12-14 | 东莞市唯美陶瓷工业园有限公司 | A kind of combined decoration metallic Ceramic Tiles and manufacture method thereof |
| CN107141025A (en) * | 2017-07-07 | 2017-09-08 | 佛山市章氏兄弟建材有限公司 | A kind of marble plating metal modelled after an antique throws the preparation method of glaze Ceramic Tiles |
| CN110002901A (en) * | 2019-04-11 | 2019-07-12 | 佛山市乐陶工艺陶瓷有限公司 | Tile partially plating gold category film method |
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| CN2773073Y (en) * | 2005-01-05 | 2006-04-19 | 上海宏大铝业装饰有限公司 | Vacuum ion gold-plating porcelain |
| CN102951932A (en) * | 2012-12-06 | 2013-03-06 | 广东金牌陶瓷有限公司 | Ceramic chip and manufacturing method thereof |
| CN103145455A (en) * | 2012-03-09 | 2013-06-12 | 郭衍军 | Glazed ceramic plated with metal patterns and its mold and manufacturing technology |
| CN104140296A (en) * | 2014-08-01 | 2014-11-12 | 佛山市东鹏陶瓷有限公司 | Polished crystal tile manufacturing method and polished crystal tile prepared through same |
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2015
- 2015-09-22 CN CN201510607530.7A patent/CN105218171A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2773073Y (en) * | 2005-01-05 | 2006-04-19 | 上海宏大铝业装饰有限公司 | Vacuum ion gold-plating porcelain |
| CN103145455A (en) * | 2012-03-09 | 2013-06-12 | 郭衍军 | Glazed ceramic plated with metal patterns and its mold and manufacturing technology |
| CN102951932A (en) * | 2012-12-06 | 2013-03-06 | 广东金牌陶瓷有限公司 | Ceramic chip and manufacturing method thereof |
| CN104140296A (en) * | 2014-08-01 | 2014-11-12 | 佛山市东鹏陶瓷有限公司 | Polished crystal tile manufacturing method and polished crystal tile prepared through same |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219976A (en) * | 2016-07-26 | 2016-12-14 | 东莞市唯美陶瓷工业园有限公司 | A kind of combined decoration metallic Ceramic Tiles and manufacture method thereof |
| CN106219976B (en) * | 2016-07-26 | 2018-08-07 | 东莞市唯美装饰材料有限公司 | A kind of combined decoration metallic Ceramic Tiles and its manufacturing method |
| CN107141025A (en) * | 2017-07-07 | 2017-09-08 | 佛山市章氏兄弟建材有限公司 | A kind of marble plating metal modelled after an antique throws the preparation method of glaze Ceramic Tiles |
| CN110002901A (en) * | 2019-04-11 | 2019-07-12 | 佛山市乐陶工艺陶瓷有限公司 | Tile partially plating gold category film method |
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