CN202529995U

CN202529995U - Glazed ceramic product with metal-plated patterns and mould for glazed ceramic product

Info

Publication number: CN202529995U
Application number: CN201220088208XU
Authority: CN
Inventors: 郭衍军
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-03-09
Filing date: 2012-03-09
Publication date: 2012-11-14
Anticipated expiration: 2022-03-09

Abstract

The utility model discloses a glazed ceramic product with metal-plated patterns and a mould for the glazed ceramic product. The upper surface of a green body of the ceramic product is provided with green body concave grains which are formed through the extrusion of a convex grain pattern mould press, and a glaze layer; glaze concave grains are formed along with the green body concave grains on the glaze layer; and metal plating layers, namely the metal-plated patterns are attached to the inside of the glaze concave grains. The manufacturing process starts from the production philosophy of energy conservation and environment friendliness, and the process steps in the traditional manufacturing process for metal-plated glazed ceramic products, namely the production links such as formation of surface grooves by stacking frit powder, high-temperature sintering for three times, and glazing for the exposure of surface patterns are eliminated, so the manufacturing process has the advantages of energy conservation, emission reduction, environment-friendly, convenient and large-scale production, reduced production cost and the like. By the process, the decorative effect, stereoscopic sensation, elegance and economic practicality of the products are perfectly combined, and large-scale popularization and utilization is facilitated.

Description

A kind of have metallizing decorative pattern glaze ceramic and a mould thereof

Technical field

The utility model relates to a kind of ceramic, relates in particular to a kind of have metallizing decorative pattern glaze ceramic and mould thereof.

Background technology

Golden, silver color ceramic is a kind of ornamental of top grade, receives the favor in market deeply.Existing gold, silver color ceramic are planar products or throw the glaze product, following several kinds of manufacture crafts are arranged: the silk screen bronze printing cream method of planar products, the marble paper method of gilding, the manual method of painting in gold etc. are traditional technology, have not had the market development space; It is after the spreading frit powder is stacked on the surface of finished product ceramic, to burn till the formation surface groove three times that metallizing is thrown glaze production of products technology; Could form product through throwing glaze processing again after gold-plated; This manufacture craft process is the deep processing of on the basis of finished product ceramic, carrying out; Resources such as a large amount of processing places, equipment, personnel, material, water power, fuel need be occupied, consumed to its making processes separately; Cause production cost high; And in the production of frit powder, product sintering, throw link such as glaze and produce environmental pollution, are unfavorable for energy-conserving and environment-protective and are difficult to control production cost, so this production technology is loaded down with trivial details, production scale is little, involve great expense etc., and characteristics cause being difficult to large-scale promotion application.

Summary of the invention

The purpose of the utility model development provides a kind of energy-conserving and environment-protective, production cost is low, the floral designs stereoscopic sensation is strong metallizing decorative pattern glaze ceramic.

Another purpose of the utility model provides a kind of mould of making metallizing decorative pattern glaze ceramic.

A kind of have a metallizing decorative pattern glaze ceramic; Comprise ceramic base substrate, glazed layer, metallizing decorative pattern; It is characterized in that: the upper surface of said ceramic base substrate has through the base substrate dimpled grain that uses the extruding of relief design die press to form, and upper surface also has process colouring stamp and double sintering to form coloury glazed layer, and described glazed layer forms the glaze dimpled grain with the base substrate dimpled grain; In the glaze dimpled grain, be attached with metal plating, i.e. the metallizing decorative pattern.

Described metal plating is titanium, titanium silver or zirconium silver.

The relief design mould that a kind made from metallizing decorative pattern glaze ceramic is used; Comprise die ontology and burr; It is characterized in that: described burr is lines line or point at the die ontology rat, forms relief design by this lines line or point.

A kind of manufacture craft with metallizing decorative pattern glaze ceramic may further comprise the steps:

(1) designs and produces the relief design mould, make the surface through laser, machinery or artificial engraving and form the relief design mould, and carry out sanding and polishing and handle.

(2) the relief design mould is installed on press, with the ceramic paste preforms material through being crushed to the dimpled grain base substrate;

(3) the dimpled grain body drying is sintered to dimpled grain biscuit body;

(4) on dimpled grain biscuit body, print the multi color pattern that adapts with pattern of dimples, process the pattern of dimples base substrate;

(5) with after the glazing of pattern of dimples even green body, double sintering is dimpled grain glaze work in-process;

(6) at dimpled grain glaze work in-process upper surface dimpled portions is left a blank and print anti-coating;

The work in-process that (seven) will have anti-coating carry out the vacuum metal plating, and anti-coating and dimpled grain surface are covered by electrodeposition of metals fully;

(8) anti-coating is removed in flushing, through surperficial edging, is finished product.

The described anti-coating of step (six) comprises following major ingredient, and its mass percentage content scope is following:

Methylcellulose gum 6%-10% conventional ceramic colorant 90%-94%

The beneficial effect of the utility model is: the manufacture craft of the utility model is from the production theory of energy-conserving and environment-protective; Design and produce from the moulded pottery not yet put in a kiln to bake mould and to take up; Directly make relief design at the die surface engraving; Moulded pottery not yet put in a kiln to bake is suppressed out the surface, back and is directly formed dimpled grain; Thereby economize several roads processing sequence of having omitted in traditional metallizing throwing glaze ceramic manufacture craft; As stack frit powder and form surface groove, carry out high temperature sintering for three times, throw production link and manufacture crafts such as glaze for the exposing surface floral designs, so characteristics and advantages such as the manufacture craft of the utility model is the subversiveness revolution to traditional metallizing ceramic manufacture craft, has energy-saving and emission-reduction, environmental protection production, reduce production costs, facilitation large-scale production; Realize the decorative effect, stereoscopic sensation of product, the perfect unity of elegant luxurious and economic and practical, helped large-scale promotion application.

Description of drawings

Figure 1A is the relief design mould structure synoptic diagram of the utility model;

Figure 1B is the cross-sectional view of Figure 1A;

Fig. 2 A is a dimpled grain blank structure synoptic diagram;

Fig. 2 B is the cross-sectional view of Fig. 2 A;

Fig. 3 A is dimpled grain glaze work in-process structural representations;

Fig. 3 B is the cross-sectional view of Fig. 3 A;

Fig. 4 A is the work in-process structural representation with anti-coating;

Fig. 4 B is the cross-sectional view of Fig. 4 A;

Fig. 5 A is the work in-process structural representation with metal plating;

Fig. 5 B is the cross-sectional view of Fig. 5 A;

Fig. 6 A is the finished product structural representation;

Fig. 6 B is the cross-sectional view of Fig. 6 A;

Fig. 7 is the utility model manufacture craft schema.

Among the figure: 1-1: die ontology; 1-2: burr; 2-1: dimpled grain base substrate; 2-2: base substrate dimpled grain; 3-1: glaze; 3-2: glaze dimpled grain; 4-1: anti-coating; 5-1: metal plating; 5-2: metallizing decorative pattern.

Embodiment

Further specify below in conjunction with the embodiment of accompanying drawing the utility model; Shown in Fig. 6 A, Fig. 6 B: a kind of have a metallizing decorative pattern glaze ceramic; Comprise ceramic base substrate 2-1, glazed layer 3-1, metallizing decorative pattern 5-2; It is characterized in that: the upper surface of said ceramic base substrate has through the base substrate dimpled grain 2-2 that uses the extruding of relief design die press to form, and upper surface also has process colouring stamp and double sintering to form coloury glazed layer 3-1, and described glazed layer forms glaze dimpled grain 3-2 with the base substrate dimpled grain; In glaze dimpled grain 3-2, be attached with metal plating, i.e. metallizing decorative pattern 5-2.

Described metal plating 5-1 is titanium, titanium silver or zirconium silver.

Shown in Figure 1A, Figure 1B: the relief design mould that a kind made from metallizing decorative pattern glaze ceramic is used; Comprise die ontology 1-1 and burr 1-2; It is characterized in that: described burr is lines line or point at the die ontology rat, forms relief design by this lines line or point.

As shown in Figure 7: a kind of manufacture craft with metallizing decorative pattern glaze ceramic may further comprise the steps:

Shown in Figure 1A, Figure 1B: (one) designs and produces the relief design mould, makes the surface through laser, machinery or artificial engraving and forms the relief design mould, and carry out sanding and polishing and handle.

Shown in Fig. 2 A, Fig. 2 B: (two) install the relief design mould on press, with the ceramic paste preforms material through being crushed to the dimpled grain base substrate;

Shown in Fig. 2 A, Fig. 2 B: (three) are sintered to dimpled grain biscuit body with the dimpled grain body drying;

Shown in Fig. 3 A, Fig. 3 B: (five) with the glazing of pattern of dimples even green body after, double sintering is dimpled grain glaze work in-process;

Shown in Fig. 4 A, Fig. 4 B: (six) leave a blank dimpled portions at dimpled grain glaze work in-process upper surface and print anti-coating;

Shown in Fig. 5 A, Fig. 5 B: the work in-process that (seven) will have anti-coating carry out the vacuum metal plating, and anti-coating and dimpled grain surface are covered by electrodeposition of metals fully;

Shown in Fig. 6 A, Fig. 6 B: anti-coating is removed in (eight) flushing, through surperficial edging, is finished product.

Methylcellulose gum 6%-10% conventional ceramic colorant 90%-94%

The above only is the preferred embodiment of the utility model, is not the utility model is done any pro forma restriction.Anyly be familiar with the professional and technical personnel, in the scope that does not break away from the utility model technical scheme, any simple modification, equivalent variations and modification according to the technical spirit of the utility model is done all belong in the scope of the utility model technical scheme.

Claims

1. one kind has metallizing decorative pattern glaze ceramic; Comprise ceramic base substrate, glazed layer, metallizing decorative pattern; It is characterized in that: the upper surface of said ceramic base substrate has through the base substrate dimpled grain that uses the extruding of relief design die press to form, and upper surface also has process colouring stamp and double sintering to form coloury glazed layer, and described glazed layer forms the glaze dimpled grain with the base substrate dimpled grain; In the glaze dimpled grain, be attached with metal plating, i.e. the metallizing decorative pattern.

2. a kind of metallizing decorative pattern glaze ceramic that has according to claim 1 is characterized in that: described metal plating is titanium, titanium silver or zirconium silver.

3. the relief design mould that a kind made from metallizing decorative pattern glaze ceramic according to claim 1 is used; Comprise die ontology and burr; It is characterized in that: described burr is lines line or point at the die ontology rat, forms relief design by this lines line or point.