CN115812006A - 一种催化裂化催化剂及其制备方法 - Google Patents
一种催化裂化催化剂及其制备方法 Download PDFInfo
- Publication number
- CN115812006A CN115812006A CN202180044957.4A CN202180044957A CN115812006A CN 115812006 A CN115812006 A CN 115812006A CN 202180044957 A CN202180044957 A CN 202180044957A CN 115812006 A CN115812006 A CN 115812006A
- Authority
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- China
- Prior art keywords
- molecular sieve
- catalytic cracking
- cracking catalyst
- kaolin
- silicon
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 433
- 238000004523 catalytic cracking Methods 0.000 title claims abstract description 357
- 238000002360 preparation method Methods 0.000 title claims abstract description 123
- 239000002808 molecular sieve Substances 0.000 claims abstract description 575
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 575
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical class O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 359
- 238000005336 cracking Methods 0.000 claims abstract description 119
- 239000011230 binding agent Substances 0.000 claims abstract description 105
- 238000006243 chemical reaction Methods 0.000 claims abstract description 102
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000004927 clay Substances 0.000 claims abstract description 69
- 229910001948 sodium oxide Inorganic materials 0.000 claims abstract description 37
- 238000001694 spray drying Methods 0.000 claims abstract description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 280
- 229910052710 silicon Inorganic materials 0.000 claims description 175
- 239000010703 silicon Substances 0.000 claims description 175
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 173
- 229910052726 zirconium Inorganic materials 0.000 claims description 173
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 164
- 239000005995 Aluminium silicate Substances 0.000 claims description 157
- 235000012211 aluminium silicate Nutrition 0.000 claims description 157
- 238000000034 method Methods 0.000 claims description 143
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 124
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 81
- 150000002910 rare earth metals Chemical class 0.000 claims description 81
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- 239000003795 chemical substances by application Substances 0.000 claims description 56
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 claims description 54
- 238000002425 crystallisation Methods 0.000 claims description 54
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- -1 metal modified aluminum oxide Chemical class 0.000 claims description 53
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- 238000003756 stirring Methods 0.000 claims description 48
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- 238000011065 in-situ storage Methods 0.000 claims description 26
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 22
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- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 5
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- 229910002796 Si–Al Inorganic materials 0.000 description 4
- 150000004703 alkoxides Chemical class 0.000 description 4
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- 235000012538 ammonium bicarbonate Nutrition 0.000 description 4
- 235000012501 ammonium carbonate Nutrition 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 229910017604 nitric acid Inorganic materials 0.000 description 4
- 239000012266 salt solution Substances 0.000 description 4
- 229940126680 traditional chinese medicines Drugs 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 229910052765 Lutetium Inorganic materials 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical group [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 239000000306 component Substances 0.000 description 3
- 239000002149 hierarchical pore Substances 0.000 description 3
- 229910052746 lanthanum Inorganic materials 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 230000006911 nucleation Effects 0.000 description 3
- 229910002651 NO3 Inorganic materials 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- JCCZVLHHCNQSNM-UHFFFAOYSA-N [Na][Si] Chemical compound [Na][Si] JCCZVLHHCNQSNM-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 238000005904 alkaline hydrolysis reaction Methods 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical group [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 2
- 239000001164 aluminium sulphate Substances 0.000 description 2
- 235000011128 aluminium sulphate Nutrition 0.000 description 2
- JPUHCPXFQIXLMW-UHFFFAOYSA-N aluminium triethoxide Chemical compound CCO[Al](OCC)OCC JPUHCPXFQIXLMW-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
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- 239000000084 colloidal system Substances 0.000 description 2
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- BUACSMWVFUNQET-UHFFFAOYSA-H dialuminum;trisulfate;hydrate Chemical compound O.[Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O BUACSMWVFUNQET-UHFFFAOYSA-H 0.000 description 2
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- 239000007863 gel particle Substances 0.000 description 2
- 229910001679 gibbsite Inorganic materials 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 2
- 229910001682 nordstrandite Inorganic materials 0.000 description 2
- 230000020477 pH reduction Effects 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
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- 239000012066 reaction slurry Substances 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 2
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 2
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 2
- IWICDTXLJDCAMR-UHFFFAOYSA-N trihydroxy(propan-2-yloxy)silane Chemical compound CC(C)O[Si](O)(O)O IWICDTXLJDCAMR-UHFFFAOYSA-N 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 102100028099 Thyroid receptor-interacting protein 6 Human genes 0.000 description 1
- 101710084345 Thyroid receptor-interacting protein 6 Proteins 0.000 description 1
- 229910052768 actinide Inorganic materials 0.000 description 1
- VCNTUJWBXWAWEJ-UHFFFAOYSA-J aluminum;sodium;dicarbonate Chemical compound [Na+].[Al+3].[O-]C([O-])=O.[O-]C([O-])=O VCNTUJWBXWAWEJ-UHFFFAOYSA-J 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000003636 chemical group Chemical group 0.000 description 1
- VZJJZMXEQNFTLL-UHFFFAOYSA-N chloro hypochlorite;zirconium;octahydrate Chemical compound O.O.O.O.O.O.O.O.[Zr].ClOCl VZJJZMXEQNFTLL-UHFFFAOYSA-N 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 229910001647 dawsonite Inorganic materials 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000005216 hydrothermal crystallization Methods 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000006257 total synthesis reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
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- B01J29/085—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
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- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
- B01J29/405—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
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- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
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- C01B39/20—Faujasite type, e.g. type X or Y
- C01B39/24—Type Y
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
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Abstract
本发明属于催化剂制备领域,涉及一种催化裂化催化剂及其制备方法,所述催化裂化催化剂,包括:10‑70重量%的裂化活性组元、10‑60重量%的粘结剂和10‑70重量%的粘土,其中,所述的裂化活性组元包括5‑100重量%第一Y型分子筛和0‑95重量%的第二分子筛;所述的第一Y型分子筛是改性的基于高岭土转晶的分子筛,其氧化钠含量小于2重量%。所述催化剂的制备方法,包括将包含改性的基于高岭土转晶的分子筛的裂化活性组元、粘结剂和粘土打浆,喷雾干燥,洗涤,过滤和干燥的步骤。该催化剂用于重油催化裂化反应,具体良好焦炭选择性,同时具有较高的重油转化率。
Description
PCT国内申请,说明书已公开。
Claims (24)
- PCT国内申请,权利要求书已公开。
Applications Claiming Priority (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010581808.9A CN113828350A (zh) | 2020-06-23 | 2020-06-23 | 一种催化裂化催化剂及其制备方法 |
CN2020105818093 | 2020-06-23 | ||
CN202010581809.3A CN113830775A (zh) | 2020-06-23 | 2020-06-23 | 一种硅铝材料、其制备和低生焦高活性重油转化催化裂化催化剂 |
CN2020105818089 | 2020-06-23 | ||
CN202011030810 | 2020-09-27 | ||
CN2020110308103 | 2020-09-27 | ||
CN202011103672.7A CN114425429A (zh) | 2020-10-15 | 2020-10-15 | 一种抗磨损多产低碳烯烃催化剂及其制备方法 |
CN2020111036727 | 2020-10-15 | ||
CN2020112685630 | 2020-11-13 | ||
CN202011268563.0A CN114471693A (zh) | 2020-11-13 | 2020-11-13 | 一种抗重金属污染催化剂及其制备方法 |
CN202011344700.4A CN114534774A (zh) | 2020-11-25 | 2020-11-25 | 复合材料、催化裂化催化剂及其制备方法 |
CN2020113447004 | 2020-11-25 | ||
PCT/CN2021/101780 WO2021259317A1 (zh) | 2020-06-23 | 2021-06-23 | 一种催化裂化催化剂及其制备方法 |
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