CN114907094A - 一种实现超细缝隙的瓷砖及其生产工艺 - Google Patents
一种实现超细缝隙的瓷砖及其生产工艺 Download PDFInfo
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- 239000000203 mixture Substances 0.000 claims abstract description 10
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Abstract
本发明公开了一种实现超细缝隙的瓷砖及其生产工艺,由以下重量份的原料组成:由以下重量份的原料组成:黏土25‑50份,石英砂10‑20份,长石15‑25份,超细硅酸盐水泥5‑10份,方解石粉3‑8份,轻质碳酸钙5‑10份。本发明采用超细材料,增加了瓷砖密度,减小瓷砖的热胀冷缩现象,施工更加方便,使得多片瓷砖呈现整体效果。
Description
技术领域
本发明涉及的是瓷砖技术领域,具体涉及一种实现超细缝隙的瓷砖及其生产工艺。
背景技术
目前市面上瓷砖需要留2.0以上的缝隙,会导致整体空间割裂感比较严重,这主要是由于瓷砖原料不够精细,平整度不高,热膨胀率比较高的缘故;超细缝瓷砖0.5-1.5mm就是为解决此问题而诞生,且仅要求常规施工要求,效果接近密缝甚至无缝效果。综上所述,本发明设计了一种实现超细缝隙的瓷砖及其生产工艺。
发明内容
针对现有技术上存在的不足,本发明目的是在于提供一种实现超细缝隙的瓷砖及其生产工艺及其施工工艺,采用超细材料,增加了瓷砖密度,减小瓷砖的热胀冷缩现象,施工更加方便,使得多片瓷砖呈现整体效果。
为了实现上述目的,本发明是通过如下的技术方案来实现:一种实现超细缝隙的瓷砖,由以下重量份的原料组成:由以下重量份的原料组成:黏土25-50份,石英砂10-20份,长石15-25份,超细硅酸盐水泥5-10份,方解石粉3-8份,轻质碳酸钙5-10份。
作为优选,所述的一种实现超细缝隙的瓷砖,由以下重量份的原料组成:黏土25份,石英砂10份,长石15份,超细硅酸盐水泥5份,方解石粉3份,轻质碳酸钙5份。
作为优选,所述的一种实现超细缝隙的瓷砖,由以下重量份的原料组成:黏土50份,石英砂20份,长石25份,超细硅酸盐水泥10份,方解石粉8份,轻质碳酸钙10份。
作为优选,所述的一种实现超细缝隙的瓷砖,由以下重量份的原料组成:黏土40份,石英砂15份,长石20份,超细硅酸盐水泥8份,方解石粉6份,轻质碳酸钙7份。
作为优选,所述的超细硅酸盐水泥比表面积为400kg/m2。
作为优选,所述的石英砂研磨成300-350目的石英粉。
一种实现超细缝隙的瓷砖生产工艺,包括以下步骤:
(1)、取黏土25-50份,石英砂10-20份,长石15-25份,超细硅酸盐水泥5-10份,方解石粉3-8份,轻质碳酸钙5-10份,进行充分均匀混合并通过球磨机进行超细粒化,使得其总体粒度达到100-150微米;再通过除铁工艺去除其中的容易导致热胀冷缩的金属成分;
(2)、将上述混合物进行粉碎并加入水进行混合均匀;
(3)、将步骤(2)中的加水混合物送至模具中成型,干燥得到瓷砖坯;
(4)、将瓷砖坯放入窑炉中烧结,温度控制在1100-1200℃,最终制备得瓷砖。
本发明的有益效果:本发明采用更先进的球磨机实现超细微原料颗粒,直径仅行业平均70%左右,更长的烧制时长,更精细管理的窑炉温度,精确到0.1℃,原料更加精细,使得制备得的瓷砖密缝效果更好,使得铺设的瓷砖能够实现一面墙或地,无论铺贴多少片瓷砖,看起来都接近一片瓷砖;施工方便,整体感强,更加美观。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。
本具体实施方式采用以下技术方案:一种实现超细缝隙的瓷砖,由以下重量份的原料组成:由以下重量份的原料组成:由以下重量份的原料组成:黏土25-50份,石英砂10-20份,长石15-25份,超细硅酸盐水泥5-10份,方解石粉3-8份,轻质碳酸钙5-10份。
值得注意的是,所述的超细硅酸盐水泥比表面积为400kg/m2。
此外,所述的石英砂研磨成300-350目的石英粉。
一种实现超细缝隙的瓷砖生产工艺,包括以下步骤:
(1)、取黏土25-50份,石英砂10-20份,长石15-25份,超细硅酸盐水泥5-10份,方解石粉3-8份,轻质碳酸钙5-10份,进行充分均匀混合并通过球磨机进行超细粒化,使得其总体粒度达到100-150微米;再通过除铁工艺去除其中的容易导致热胀冷缩的金属成分;
(2)、将上述混合物进行粉碎并加入水进行混合均匀;
(3)、将步骤(2)中的加水混合物送至模具中成型,干燥得到瓷砖坯;
(4)、将瓷砖坯放入窑炉中烧结,温度控制在1100-1200℃,最终制备得瓷砖。
本具体实施方式的瓷砖制备采用超细原料,使用效果好,施工方便,降低了瓷砖的施工难度,实现一面墙或地,无论铺贴多少片瓷砖,看起来都接近一片瓷砖。整体感强,更加美观。
实施例1:一种实现超细缝隙的瓷砖,由以下重量份的原料组成:黏土25份,石英砂10份,长石15份,超细硅酸盐水泥5份,方解石粉3份,轻质碳酸钙5份。
实施例2:一种实现超细缝隙的瓷砖,由以下重量份的原料组成:黏土50份,石英砂20份,长石25份,超细硅酸盐水泥10份,方解石粉8份,轻质碳酸钙10份。
实施例3:一种实现超细缝隙的瓷砖,由以下重量份的原料组成:黏土40份,石英砂15份,长石20份,超细硅酸盐水泥8份,方解石粉6份,轻质碳酸钙7份。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (7)
1.一种实现超细缝隙的瓷砖,其特征在于,由以下重量份的原料组成:黏土25-50份,石英砂10-20份,长石15-25份,超细硅酸盐水泥5-10份,方解石粉3-8份,轻质碳酸钙5-10份。
2.根据权利要求1所述的一种实现超细缝隙的瓷砖,其特征在于,由以下重量份的原料组成:黏土25份,石英砂10份,长石15份,超细硅酸盐水泥5份,方解石粉3份,轻质碳酸钙5份。
3.根据权利要求1所述的一种实现超细缝隙的瓷砖,其特征在于,由以下重量份的原料组成:黏土50份,石英砂20份,长石25份,超细硅酸盐水泥10份,方解石粉8份,轻质碳酸钙10份。
4.根据权利要求1所述的一种实现超细缝隙的瓷砖,其特征在于,由以下重量份的原料组成:黏土40份,石英砂15份,长石20份,超细硅酸盐水泥8份,方解石粉6份,轻质碳酸钙7份。
5.根据权利要求1所述的一种实现超细缝隙的瓷砖,其特征在于,所述的超细硅酸盐水泥比表面积为400kg/m2。
6.根据权利要求1所述的一种实现超细缝隙的瓷砖,其特征在于,所述的石英砂研磨成300-350目的石英粉。
7.一种实现超细缝隙的瓷砖生产工艺,其特征在于,包括以下步骤:
(1)、取黏土25-50份,石英砂10-20份,长石15-25份,超细硅酸盐水泥5-10份,方解石粉3-8份,轻质碳酸钙5-10份,进行充分均匀混合并通过球磨机进行超细粒化,使得其总体粒度达到100-150微米;再通过除铁工艺去除其中的容易导致热胀冷缩的金属成分;
(2)、将上述混合物进行粉碎并加入水进行混合均匀;
(3)、将步骤(2)中的加水混合物送至模具中成型,干燥得到瓷砖坯;
(4)、将瓷砖坯放入窑炉中烧结,温度控制在1100-1200℃,最终制备得瓷砖。
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