CN113073417A - 一种抗静电阻燃丝绒布织造工艺 - Google Patents

一种抗静电阻燃丝绒布织造工艺 Download PDF

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CN113073417A
CN113073417A CN202110344956.3A CN202110344956A CN113073417A CN 113073417 A CN113073417 A CN 113073417A CN 202110344956 A CN202110344956 A CN 202110344956A CN 113073417 A CN113073417 A CN 113073417A
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fabric
velvet
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钱建明
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Tongxiang Youwo Textile Co ltd
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Abstract

本发明公开了一种抗静电阻燃丝绒布织造工艺，包括将导电纤维平均分为两份，取一份导电纤维与山羊绒和桑蚕丝进行滚条、络筒、并线、加捻形成经线，取另一份导电纤维与羊毛进行滚条、络筒、并线、加捻形成纬线，随后将经线和纬线卷绕在筒管上，采用缎纹工艺将经线藏于所述面料内部，使纬线浮于所述面料表面的方式对经线和纬线进行交织，且面料的经向密度为180‑200根/in，纬向密度80‑100根/in；面料断裂强力≥240N；缩水率≤5％，得到抗静电阻燃坯布。稳定性好，得到的绒类面料保暖、轻薄，阻燃效果出众，不熔融，无融滴，无烟雾产生，绒面丰满有弹性，直立度强，耐磨和耐洗色牢度均达到4‑5级，保暖值CLO0.5‑1.0，具有较高的抗静电和阻扰效果。

Description

一种抗静电阻燃丝绒布织造工艺
技术领域
本发明属于丝绒技术领域，具体涉及一种抗静电阻燃丝绒布织造工艺。
背景技术
现有的丝绒布料阻燃性能一般，对应的降低灭火工作效率，间接增加财产以及人员损失，且现有的大部分丝绒阻燃服装，穿着舒适性差，人们不愿意日常生活穿着。
发明内容
本发明的目的在于提供一种抗静电阻燃丝绒布织造工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种抗静电阻燃丝绒布织造工艺，包括以下重量份材料：羊毛65-80重量份、山羊绒8-12重量份、桑蚕丝5-8重量份、导电纤维1-2重量份、起毛剂0.002-0.003重量份、柔软剂0.001-0.002重量份、辅助剂0.001-0.003重量份和抗皱剂0.002-0.003重量份；
具体织造工艺如下：
步骤一：将导电纤维平均分为两份，取一份导电纤维与山羊绒和桑蚕丝进行滚条、络筒、并线、加捻形成经线，取另一份导电纤维与羊毛进行滚条、络筒、并线、加捻形成纬线，随后将经线和纬线卷绕在筒管上，采用缎纹工艺将经线藏于所述面料内部，使纬线浮于所述面料表面的方式对经线和纬线进行交织，且面料的经向密度为180-200根/in，纬向密度80-100根/in；面料断裂强力≥240N；缩水率≤5％，得到抗静电阻燃坯布；
步骤二：对得到的坯布拉毛处理，拉毛时，通过拉毛机对坯布正面进行1-3次的拉毛处理，对坯布翻面进行1-2次的拉毛处理，且拉毛时的弯针速度为130-155RPM，直针速度为110-150RPM，布速为10-15m/min，扩布辊速度为260-320RPM；
步骤三：将丝绒布具有去离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂QH-13和TG-01慢升温1℃/min至50-60℃保温处理30min；
步骤四：将步骤三处理后的布料采用低温空气气氛等离子对得到的丝绒布进行改性，通过辅助剂和抗皱剂进行浸渍处理，浸渍时，加入离子水、起毛剂和硫酸钠，以60-80℃煮泡8-15min，再加入柔软剂，以80-90℃煮制15-40min；
步骤五：处理后的丝绒布通过干布机进行干燥，干燥温度为95-100℃，干燥时间20-30s，得到含水率低于1％以下的丝绒布，通过定型机进行再次定型，且定型温度为120-160℃，定型时间为60-80s，得到丝绒布；
步骤六：通过烫光机对干燥后的丝绒布进行烫光处理，以保证丝绒布的光泽度和手感，随后通过剪毛机对干燥后的丝绒布进行剪毛处理，且丝绒布修剪后的毛高为3-5mm。
进一步地，所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成，且重量份为：石蜡乳液25-30重量份、四氟化碳25-28重量份、四氟乙烯12-15重量份、聚氧乙烯醚20-27重量份。
进一步地，所述辅助剂由羟甲基丙烯酰胺、六氟锆酸、六氟钛酸盐、三聚氰胺、乙二醛树脂、氨基甲酸酯混合制备而成，且重量份为：羟甲基丙烯酰胺8-15重量份、六氟锆酸4-8重量份、六氟钛酸盐6-10重量份、三聚氰胺15-20重量份、乙二醛树脂20-25重量份、氨基甲酸酯18-22重量份。
进一步地，所述定型机的定型压力为0.2-0.4MPa。
进一步地，所述步骤二加工时，其清洁辊速度为580-650RPM，主转筒速度为110-150RPM，出布辊速度为10-15m/min，得到丝绒布。
与现有技术相比，本发明的有益效果是：稳定性好，得到的绒类面料保暖、轻薄，阻燃效果出众，不熔融，无融滴，无烟雾产生，绒面丰满有弹性，直立度强，耐磨和耐洗色牢度均达到4-5级；水洗尺寸变化经向为0.4％，纬向为0％，绒毛高度达到3-5mm，同时兼具穿着舒适、手感柔软，保暖值CLO0.5-1.0，具有较高的抗静电和阻扰效果。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种抗静电阻燃丝绒布织造工艺，包括以下重量份材料：羊毛65重量份、山羊绒8重量份、桑蚕丝5重量份、导电纤维1重量份、起毛剂0.002重量份、柔软剂0.001重量份、辅助剂0.001重量份和抗皱剂0.002重量份；
具体织造工艺如下：
步骤一：将导电纤维平均分为两份，取一份导电纤维与山羊绒和桑蚕丝进行滚条、络筒、并线、加捻形成经线，取另一份导电纤维与羊毛进行滚条、络筒、并线、加捻形成纬线，随后将经线和纬线卷绕在筒管上，采用缎纹工艺将经线藏于所述面料内部，使纬线浮于所述面料表面的方式对经线和纬线进行交织，且面料的经向密度为180根/in，纬向密度80根/in；面料断裂强力≥240N；缩水率≤5％，得到抗静电阻燃坯布；
步骤二：对得到的坯布拉毛处理，拉毛时，通过拉毛机对坯布正面进行1次的拉毛处理，对坯布翻面进行1次的拉毛处理，且拉毛时的弯针速度为130RPM，直针速度为110RPM，布速为10m/min，扩布辊速度为260RPM；
步骤三：将丝绒布具有去离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂QH-13和TG-01慢升温1℃/min至50℃保温处理30min；
步骤四：将步骤三处理后的布料采用低温空气气氛等离子对得到的丝绒布进行改性，通过辅助剂和抗皱剂进行浸渍处理，浸渍时，加入离子水、起毛剂和硫酸钠，以60℃煮泡8min，再加入柔软剂，以80℃煮制15min；
步骤五：处理后的丝绒布通过干布机进行干燥，干燥温度为95℃，干燥时间20s，得到含水率低于1％以下的丝绒布，通过定型机进行再次定型，且定型温度为120℃，定型时间为60s，得到丝绒布；
步骤六：通过烫光机对干燥后的丝绒布进行烫光处理，以保证丝绒布的光泽度和手感，随后通过剪毛机对干燥后的丝绒布进行剪毛处理，且丝绒布修剪后的毛高为3mm。
其中，所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成，且重量份为：石蜡乳液25重量份、四氟化碳2重量份、四氟乙烯12重量份、聚氧乙烯醚20重量份。
其中，所述辅助剂由羟甲基丙烯酰胺、六氟锆酸、六氟钛酸盐、三聚氰胺、乙二醛树脂、氨基甲酸酯混合制备而成，且重量份为：羟甲基丙烯酰胺8重量份、六氟锆酸4重量份、六氟钛酸盐6重量份、三聚氰胺15重量份、乙二醛树脂20重量份、氨基甲酸酯18重量份。
其中，所述定型机的定型压力为0.2MPa。
其中，所述步骤二加工时，其清洁辊速度为580RPM，主转筒速度为110RPM，出布辊速度为10m/min，得到丝绒布。
实施例2
一种抗静电阻燃丝绒布织造工艺，包括以下重量份材料：羊毛65-80重量份、山羊绒10重量份、桑蚕丝7重量份、导电纤维1.5重量份、起毛剂0.002重量份、柔软剂0.001重量份、辅助剂0.002重量份和抗皱剂0.002重量份；
具体织造工艺如下：
步骤一：将导电纤维平均分为两份，取一份导电纤维与山羊绒和桑蚕丝进行滚条、络筒、并线、加捻形成经线，取另一份导电纤维与羊毛进行滚条、络筒、并线、加捻形成纬线，随后将经线和纬线卷绕在筒管上，采用缎纹工艺将经线藏于所述面料内部，使纬线浮于所述面料表面的方式对经线和纬线进行交织，且面料的经向密度为190根/in，纬向密度90根/in；面料断裂强力≥240N；缩水率≤5％，得到抗静电阻燃坯布；
步骤二：对得到的坯布拉毛处理，拉毛时，通过拉毛机对坯布正面进行2次的拉毛处理，对坯布翻面进行1次的拉毛处理，且拉毛时的弯针速度为140RPM，直针速度为130RPM，布速为12m/min，扩布辊速度为290RPM；
步骤三：将丝绒布具有去离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂QH-13和TG-01慢升温1℃/min至55℃保温处理30min；
步骤四：将步骤三处理后的布料采用低温空气气氛等离子对得到的丝绒布进行改性，通过辅助剂和抗皱剂进行浸渍处理，浸渍时，加入离子水、起毛剂和硫酸钠，以70℃煮泡12min，再加入柔软剂，以85℃煮制25min；
步骤五：处理后的丝绒布通过干布机进行干燥，干燥温度为97℃，干燥时间25s，得到含水率低于1％以下的丝绒布，通过定型机进行再次定型，且定型温度为140℃，定型时间为70s，得到丝绒布；
步骤六：通过烫光机对干燥后的丝绒布进行烫光处理，以保证丝绒布的光泽度和手感，随后通过剪毛机对干燥后的丝绒布进行剪毛处理，且丝绒布修剪后的毛高为4mm。
其中，所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成，且重量份为：石蜡乳液27重量份、四氟化碳26重量份、四氟乙烯14重量份、聚氧乙烯醚24重量份。
其中，所述辅助剂由羟甲基丙烯酰胺、六氟锆酸、六氟钛酸盐、三聚氰胺、乙二醛树脂、氨基甲酸酯混合制备而成，且重量份为：羟甲基丙烯酰胺13重量份、六氟锆酸6重量份、六氟钛酸盐8重量份、三聚氰胺18重量份、乙二醛树脂23重量份、氨基甲酸酯20重量份。
其中，所述定型机的定型压力为0.3MPa。
其中，所述步骤二加工时，其清洁辊速度为610RPM，主转筒速度为130RPM，出布辊速度为12m/min，得到丝绒布。
实施例3
一种抗静电阻燃丝绒布织造工艺，包括以下重量份材料：羊毛80重量份、山羊绒12重量份、桑蚕丝8重量份、导电纤维2重量份、起毛剂0.003重量份、柔软剂0.002重量份、辅助剂0.003重量份和抗皱剂0.003重量份；
具体织造工艺如下：
步骤一：将导电纤维平均分为两份，取一份导电纤维与山羊绒和桑蚕丝进行滚条、络筒、并线、加捻形成经线，取另一份导电纤维与羊毛进行滚条、络筒、并线、加捻形成纬线，随后将经线和纬线卷绕在筒管上，采用缎纹工艺将经线藏于所述面料内部，使纬线浮于所述面料表面的方式对经线和纬线进行交织，且面料的经向密度为200根/in，纬向密度100根/in；面料断裂强力≥240N；缩水率≤5％，得到抗静电阻燃坯布；
步骤二：对得到的坯布拉毛处理，拉毛时，通过拉毛机对坯布正面进行3次的拉毛处理，对坯布翻面进行2次的拉毛处理，且拉毛时的弯针速度为155RPM，直针速度为150RPM，布速为15m/min，扩布辊速度为320RPM；
步骤三：将丝绒布具有去离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂QH-13和TG-01慢升温1℃/min至60℃保温处理30min；
步骤四：将步骤三处理后的布料采用低温空气气氛等离子对得到的丝绒布进行改性，通过辅助剂和抗皱剂进行浸渍处理，浸渍时，加入离子水、起毛剂和硫酸钠，以-80℃煮泡15min，再加入柔软剂，以90℃煮制40min；
步骤五：处理后的丝绒布通过干布机进行干燥，干燥温度为100℃，干燥时间30s，得到含水率低于1％以下的丝绒布，通过定型机进行再次定型，且定型温度为160℃，定型时间为80s，得到丝绒布；
步骤六：通过烫光机对干燥后的丝绒布进行烫光处理，以保证丝绒布的光泽度和手感，随后通过剪毛机对干燥后的丝绒布进行剪毛处理，且丝绒布修剪后的毛高为5mm。
其中，所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成，且重量份为：石蜡乳液30重量份、四氟化碳28重量份、四氟乙烯15重量份、聚氧乙烯醚27重量份。
其中，所述辅助剂由羟甲基丙烯酰胺、六氟锆酸、六氟钛酸盐、三聚氰胺、乙二醛树脂、氨基甲酸酯混合制备而成，且重量份为：羟甲基丙烯酰胺15重量份、六氟锆酸8重量份、六氟钛酸盐10重量份、三聚氰胺20重量份、乙二醛树脂25重量份、氨基甲酸酯22重量份。
其中，所述定型机的定型压力为0.4MPa。
其中，所述步骤二加工时，其清洁辊速度为650RPM，主转筒速度为150RPM，出布辊速度为15m/min，得到丝绒布。
本发明的工作原理及使用流程：稳定性好，得到的绒类面料保暖、轻薄，阻燃效果出众，不熔融，无融滴，无烟雾产生，绒面丰满有弹性，直立度强，耐磨和耐洗色牢度均达到4-5级；水洗尺寸变化经向为0.4％，纬向为0％，绒毛高度达到3-5mm，同时兼具穿着舒适、手感柔软，保暖值CLO0.5-1.0，具有较高的抗静电和阻扰效果。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

1.一种抗静电阻燃丝绒布织造工艺，其特征在于，包括以下重量份材料：羊毛65-80重量份、山羊绒8-12重量份、桑蚕丝5-8重量份、导电纤维1-2重量份、起毛剂0.002-0.003重量份、柔软剂0.001-0.002重量份、辅助剂0.001-0.003重量份和抗皱剂0.002-0.003重量份；
具体织造工艺如下：
步骤一：将导电纤维平均分为两份，取一份导电纤维与山羊绒和桑蚕丝进行滚条、络筒、并线、加捻形成经线，取另一份导电纤维与羊毛进行滚条、络筒、并线、加捻形成纬线，随后将经线和纬线卷绕在筒管上，采用缎纹工艺将经线藏于所述面料内部，使纬线浮于所述面料表面的方式对经线和纬线进行交织，且面料的经向密度为180-200根/in，纬向密度80-100根/in；面料断裂强力≥240N；缩水率≤5％，得到抗静电阻燃坯布；
步骤二：对得到的坯布拉毛处理，拉毛时，通过拉毛机对坯布正面进行1-3次的拉毛处理，对坯布翻面进行1-2次的拉毛处理，且拉毛时的弯针速度为130-155RPM，直针速度为110-150RPM，布速为10-15m/min，扩布辊速度为260-320RPM；
步骤三：将丝绒布具有去离子水和阳离子染料混合处理后的染缸内，进行初步浸泡，再以常温加入吸湿排汗剂QH-13和TG-01慢升温1℃/min至50-60℃保温处理30min；
步骤四：将步骤三处理后的布料采用低温空气气氛等离子对得到的丝绒布进行改性，通过辅助剂和抗皱剂进行浸渍处理，浸渍时，加入离子水、起毛剂和硫酸钠，以60-80℃煮泡8-15min，再加入柔软剂，以80-90℃煮制15-40min；
步骤五：处理后的丝绒布通过干布机进行干燥，干燥温度为95-100℃，干燥时间20-30s，得到含水率低于1％以下的丝绒布，通过定型机进行再次定型，且定型温度为120-160℃，定型时间为60-80s，得到丝绒布；
步骤六：通过烫光机对干燥后的丝绒布进行烫光处理，以保证丝绒布的光泽度和手感，随后通过剪毛机对干燥后的丝绒布进行剪毛处理，且丝绒布修剪后的毛高为3-5mm。
2.根据权利要求1所述的一种抗静电阻燃丝绒布织造工艺，其特征在于：所述导电纤维以碳为导电材料，以尼龙为基体，将炭黑浸泡附着于尼龙纱线上，得到复合型纯导电纤维毛条，且导电纤维的纤度为314dtex，长度76mm，卷曲度413个IEm，强度310cNl litex，电阻107tm，断裂伸长率9610％。
3.根据权利要求1所述的一种抗静电阻燃丝绒布织造工艺，其特征在于：所述抗皱剂由石蜡乳液、四氟化碳、四氟乙烯和聚氧乙烯醚混合制备而成，且重量份为：石蜡乳液25-30重量份、四氟化碳25-28重量份、四氟乙烯12-15重量份、聚氧乙烯醚20-27重量份。
4.根据权利要求1所述的一种抗静电阻燃丝绒布织造工艺，其特征在于：所述辅助剂由羟甲基丙烯酰胺、六氟锆酸、六氟钛酸盐、三聚氰胺、乙二醛树脂、氨基甲酸酯混合制备而成，且重量份为：羟甲基丙烯酰胺8-15重量份、六氟锆酸4-8重量份、六氟钛酸盐6-10重量份、三聚氰胺15-20重量份、乙二醛树脂20-25重量份、氨基甲酸酯18-22重量份。
5.根据权利要求1所述的一种抗静电阻燃丝绒布织造工艺，其特征在于：所述定型机的定型压力为0.2-0.4MPa。
6.根据权利要求1所述的一种抗静电阻燃丝绒布织造工艺，其特征在于：所述步骤二加工时，其清洁辊速度为580-650RPM，主转筒速度为110-150RPM，出布辊速度为10-15m/min，得到丝绒布。
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CN114921892A (zh) * 2022-05-17 2022-08-19 无锡市亿润纺织有限公司 一种粉扑面料及其制备方法
CN114921892B (zh) * 2022-05-17 2024-03-26 无锡市亿润纺织有限公司 一种粉扑面料及其制备方法

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