CN110485027A - 一种除臭式服装布料制作工艺 - Google Patents
一种除臭式服装布料制作工艺 Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000001877 deodorizing effect Effects 0.000 title claims abstract description 15
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- 244000144992 flock Species 0.000 claims abstract description 17
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
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- 239000011575 calcium Substances 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 4
- 239000011790 ferrous sulphate Substances 0.000 claims description 4
- 229920001477 hydrophilic polymer Polymers 0.000 claims description 4
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 4
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims description 4
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 4
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
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- 239000004382 Amylase Substances 0.000 claims description 3
- 102000013142 Amylases Human genes 0.000 claims description 3
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- 238000009990 desizing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims 2
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 3
- 229910000480 nickel oxide Inorganic materials 0.000 description 3
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 3
- -1 linen Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
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- 229920001778 nylon Polymers 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
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- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/44—Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/49—Oxides or hydroxides of elements of Groups 8, 9,10 or 18 of the Periodic Table; Ferrates; Cobaltates; Nickelates; Ruthenates; Osmates; Rhodates; Iridates; Palladates; Platinates
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- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
- D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
- D06M11/56—Sulfates or thiosulfates other than of elements of Groups 3 or 13 of the Periodic Table
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
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- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
本发明属于布料制作技术领域，尤其涉及一种除臭式服装布料制作工艺，开松选材：对原棉进行开松，将原棉开松成约0.1mg的棉束，同时选择较长的棉束，并人工预先清除棉束中含有的杂质；将步骤A中选择的棉束使用开清棉联合机进行除杂、混棉，最后制成棉卷；将步骤B中制成的棉卷通过梳棉机进行分梳，将棉块分解成单纤维状态，使纤维伸直呈平行状态，将步骤C中的纤维进行进一步除杂，将纤维中的棉结、杂质和纤维疵点清除，排除一定长度以下的短纤维，提高纤维的长度整齐度和伸直度，将棉条拉细到一定粗细，得到粗条；提高服装布料制作过程中的除杂效果，同时提高服装布料使用过程的除臭功能的除臭式服装布料制作工艺。
Description
技术领域
本发明属于布料制作技术领域，尤其涉及一种除臭式服装布料制作工艺。
背景技术
布料是装饰材料中常用的材料，包括有化纤地毯、无纺壁布、亚麻布、尼龙布、彩色胶布、法兰绒等各式布料，布料在装饰陈列中起到了相当的作用，常常是整个销售空间中不可忽视的主要力量，大量运用布料进行墙面面饰、隔断、以及背景处理，同样可以形成良好的商业空间展示风格，随着纺织业的不断提示，人们在纺织品的功效性和产品质量品质的要求进而不断提高，现有的服装布料在制作过程中除杂效果较差，同时使用过程中的布料除臭功能较差，影响人们的穿着使用。
发明内容
针对背景中的问题，本发明的目的在于提供一种提高服装布料制作过程中的除杂效果，同时提高服装布料使用过程的除臭功能的除臭式服装布料制作工艺。
为实现上述目的，本发明提供了如下的技术方案：
一种除臭式服装布料制作工艺，其特征在于，包括以下步骤：
A、开松选材：对原棉进行开松，将原棉开松成约0.1mg的棉束，同时选择较长的棉束，并人工预先清除棉束中含有的杂质；
B、清棉：将步骤A中选择的棉束使用开清棉联合机进行除杂、混棉，最后制成棉卷；
C、处理：将步骤B中制成的棉卷通过梳棉机进行分梳，将棉块分解成单纤维状态，使纤维伸直呈平行状态；
D、精梳：将步骤C中的纤维进行进一步除杂，将纤维中的棉结、杂质和纤维疵点清除，排除一定长度以下的短纤维，提高纤维的长度整齐度和伸直度，将棉条拉细到一定粗细，得到粗条；
E、并条和粗纱：将步骤D中的粗条通过并条机进行牵伸拉长抽细，得到熟条，将熟条均匀地牵伸，拉长抽细，将牵伸后的须条加以适当的捻回，使纱条具有一定的强力；
F、织布成型：将步骤E中得到的熟条通过织布机制成坯布；
G、除臭剂制备：将亚铁和高铁的混合硫酸盐，硫酸亚铁，硫酸铁和铝、钠、钙、镍的氧化物粉剂溶于水并通过混合机混合成为胶体溶液，用亲水聚合物使之稳定，并稀释100-200倍，得到除臭剂。
H、浸泡：将步骤G中得到的除臭剂放入至浸泡设备中，然后将步骤F中制成的坯布展开浸泡在除臭剂中进行除臭浸泡，浸泡时间为0.5-1小时，浸泡温度为90-100摄氏度。
I、烘干定型：将步骤H中浸泡除臭后的坯布通过烘干定型设备进行烘干定型，制成布料。
优选的，通过开清棉联合机清除混在原棉中的杂质和棉结，使除杂程度达到90％～100％。
优选的，所述混合机的混合搅拌速度为10～100r/min。
优选的，所述烘干定型在温度为150-160℃的条件下进行。
优选的，所述的胶体溶液的粘度为500-1000cps。
与现有技术相比，本发明的有益效果有：本发明能够较为高效的将原棉中的杂质清除，提高服装布料制作过程中的除杂效果，以便于服装布料成品制作时候的使用，并且可以通过除臭剂的浸泡，提高服装布料使用过程的除臭功能，减少了对人们在穿着过程中的影响。
具体实施方式
为了使本发明的技术方案更加明白，结合以下实例对本发明进行进一步的详细说明。应当理解，此处所描述的具体实施例仅仅用以解释发明，并不用于限定本发明。
实施例1：
一种除臭式服装布料制作工艺，其特征在于，包括以下步骤：
A、开松选材：对原棉进行开松，将原棉开松成约0.1mg的棉束，同时选择较长的棉束，并人工预先清除棉束中含有的杂质；
B、清棉：将步骤A中选择的棉束使用开清棉联合机进行除杂、混棉，最后制成棉卷；
C、处理：将步骤B中制成的棉卷通过梳棉机进行分梳，将棉块分解成单纤维状态，使纤维伸直呈平行状态；
D、精梳：将步骤C中的纤维进行进一步除杂，将纤维中的棉结、杂质和纤维疵点清除，排除一定长度以下的短纤维，提高纤维的长度整齐度和伸直度，将棉条拉细到一定粗细，得到粗条；
E、并条和粗纱：将步骤D中的粗条通过并条机进行牵伸拉长抽细，得到熟条，将熟条均匀地牵伸，拉长抽细，将牵伸后的须条加以适当的捻回，使纱条具有一定的强力；
F、织布成型：将步骤E中得到的熟条通过织布机制成坯布；
G、除臭剂制备：将亚铁和高铁的混合硫酸盐，硫酸亚铁，硫酸铁和铝、钠、钙、镍的氧化物粉剂溶于水并通过混合机混合成为胶体溶液，用亲水聚合物使之稳定，并稀释100倍，得到除臭剂。
H、浸泡：将步骤G中得到的除臭剂放入至浸泡设备中，然后将步骤F中制成的坯布展开浸泡在除臭剂中进行除臭浸泡，浸泡时间为0.5小时，浸泡温度为90摄氏度。
I、烘干定型：将步骤H中浸泡除臭后的坯布通过烘干定型设备进行烘干定型，制成布料。
优选的，通过开清棉联合机清除混在原棉中的杂质和棉结，使除杂程度达到90％。
优选的，所述混合机的混合搅拌速度为40r/min。
优选的，所述烘干定型在温度为150℃的条件下进行。
优选的，所述的胶体溶液的粘度为700cps。
实施例2：
一种除臭式服装布料制作工艺，其特征在于，包括以下步骤：
A、开松选材：对原棉进行开松，将原棉开松成约0.1mg的棉束，同时选择较长的棉束，并人工预先清除棉束中含有的杂质；
B、清棉：将步骤A中选择的棉束使用开清棉联合机进行除杂、混棉，最后制成棉卷；
C、处理：将步骤B中制成的棉卷通过梳棉机进行分梳，将棉块分解成单纤维状态，使纤维伸直呈平行状态；
D、精梳：将步骤C中的纤维进行进一步除杂，将纤维中的棉结、杂质和纤维疵点清除，排除一定长度以下的短纤维，提高纤维的长度整齐度和伸直度，将棉条拉细到一定粗细，得到粗条；
E、并条和粗纱：将步骤D中的粗条通过并条机进行牵伸拉长抽细，得到熟条，将熟条均匀地牵伸，拉长抽细，将牵伸后的须条加以适当的捻回，使纱条具有一定的强力；
F、织布成型：将步骤E中得到的熟条通过织布机制成坯布；
G、除臭剂制备：将亚铁和高铁的混合硫酸盐，硫酸亚铁，硫酸铁和铝、钠、钙、镍的氧化物粉剂溶于水并通过混合机混合成为胶体溶液，用亲水聚合物使之稳定，并稀释150倍，得到除臭剂。
H、浸泡：将步骤G中得到的除臭剂放入至浸泡设备中，然后将步骤F中制成的坯布展开浸泡在除臭剂中进行除臭浸泡，浸泡时间为1小时，浸泡温度为100摄氏度。
I、烘干定型：将步骤H中浸泡除臭后的坯布通过烘干定型设备进行烘干定型，制成布料。
优选的，通过开清棉联合机清除混在原棉中的杂质和棉结，使除杂程度达到100％。
优选的，所述混合机的混合搅拌速度为80r/min。
优选的，所述烘干定型在温度为160℃的条件下进行。
优选的，所述的胶体溶液的粘度为1000cps。
本发明能够较为高效的将原棉中的杂质清除，提高服装布料制作过程中的除杂效果，以便于服装布料成品制作时候的使用，并且可以通过除臭剂的浸泡，提高服装布料使用过程的除臭功能，减少了对人们在穿着过程中的影响。
在烘干之前经过S1、通过烧毛机对坯布的正反两面进行烧毛，烧毛时的火焰温度为1250-1300℃，车速为140-160m/min，烧毛级数为6级；
S2、将S1中烧毛后的坯布放入3-4g/L的淀粉酶中堆置，保持温度为65-70℃，保温2-3h；
S3、将S2中退浆后的坯布放入清洗装置中清洗15-30min。
通过烧毛机对坯布的正反两面进行烧毛，可以去除织物表面的绒毛，获得光洁的表面，防止沾染灰尘，然后将坯布放入淀粉酶中堆置退浆，通过清洗装置清洗坯布，洗去坯布表面残留物质，清洗效果好。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。
Claims (6)
1.一种除臭式服装布料制作工艺，其特征在于，包括以下步骤：
A、开松选材：对原棉进行开松，将原棉开松成约0.1mg的棉束，同时选择较长的棉束，并人工预先清除棉束中含有的杂质；
B、清棉：将步骤A中选择的棉束使用开清棉联合机进行除杂、混棉，最后制成棉卷；
C、处理：将步骤B中制成的棉卷通过梳棉机进行分梳，将棉块分解成单纤维状态，使纤维伸直呈平行状态；
D、精梳：将步骤C中的纤维进行进一步除杂，将纤维中的棉结、杂质和纤维疵点清除，排除一定长度以下的短纤维，提高纤维的长度整齐度和伸直度，将棉条拉细到一定粗细，得到粗条；
E、并条和粗纱：将步骤D中的粗条通过并条机进行牵伸拉长抽细，得到熟条，将熟条均匀地牵伸，拉长抽细，将牵伸后的须条加以适当的捻回，使纱条具有一定的强力；
F、织布成型：将步骤E中得到的熟条通过织布机制成坯布；
G、除臭剂制备：将亚铁和高铁的混合硫酸盐，硫酸亚铁，硫酸铁和铝、钠、钙、镍的氧化物粉剂溶于水并通过混合机混合成为胶体溶液，用亲水聚合物使之稳定，并稀释100-200倍，得到除臭剂。
H、浸泡：将步骤G中得到的除臭剂放入至浸泡设备中，然后将步骤F中制成的坯布展开浸泡在除臭剂中进行除臭浸泡，浸泡时间为0.5-1小时，浸泡温度为90-100摄氏度。
I、烘干定型：将步骤H中浸泡除臭后的坯布通过烘干定型设备进行烘干定型，制成布料。
2.根据权利要求1所述的一种除臭式服装布料制作工艺，其特征在于，通过开清棉联合机清除混在原棉中的杂质和棉结，使除杂程度达到90％～100％。
3.根据权利要求1所述的一种除臭式服装布料制作工艺，其特征在于，所述混合机的混合搅拌速度为10～100r/min。
4.根据权利要求1所述的一种除臭式服装布料制作工艺，其特征在于，所述烘干定型在温度为150-160℃的条件下进行。
5.根据权利要求1所述的一种除臭式服装布料制作工艺，其特征在于，所述的胶体溶液的粘度为500-1000cps。
6.根据权利要求1所述的一种除臭式服装布料制作工艺，其特征在于，在步骤I之前再经过
S1、通过烧毛机对坯布的正反两面进行烧毛，烧毛时的火焰温度为1250-1300℃，车速为140-160m/min，烧毛级数为6级；
S2、将S1中烧毛后的坯布放入3-4g/L的淀粉酶中堆置，保持温度为65-70℃，保温2-3h；
S3、将S2中退浆后的布放入清洗装置中清洗15-30min。
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