CN1103634C - 氧化催化剂及用氧化催化剂由烯烃、氢和氧制备环氧化物的方法 - Google Patents
氧化催化剂及用氧化催化剂由烯烃、氢和氧制备环氧化物的方法 Download PDFInfo
- Publication number
- CN1103634C CN1103634C CN97195498A CN97195498A CN1103634C CN 1103634 C CN1103634 C CN 1103634C CN 97195498 A CN97195498 A CN 97195498A CN 97195498 A CN97195498 A CN 97195498A CN 1103634 C CN1103634 C CN 1103634C
- Authority
- CN
- China
- Prior art keywords
- catalyzer
- oxide catalyst
- titanium
- zeolite
- vanadium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 43
- 239000001257 hydrogen Substances 0.000 title claims abstract description 14
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 14
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 239000001301 oxygen Substances 0.000 title claims abstract description 13
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 36
- 230000008569 process Effects 0.000 title claims description 10
- 230000003647 oxidation Effects 0.000 title abstract description 8
- 238000007254 oxidation reaction Methods 0.000 title abstract description 8
- 150000002118 epoxides Chemical class 0.000 title 1
- 239000010936 titanium Substances 0.000 claims abstract description 38
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 37
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 36
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical group O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 150000001336 alkenes Chemical class 0.000 claims abstract description 20
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 18
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract description 18
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims abstract description 11
- 150000002924 oxiranes Chemical class 0.000 claims abstract description 9
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 5
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims abstract description 4
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052741 iridium Inorganic materials 0.000 claims abstract description 3
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052762 osmium Inorganic materials 0.000 claims abstract description 3
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 3
- 229910052702 rhenium Inorganic materials 0.000 claims abstract description 3
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000010948 rhodium Substances 0.000 claims abstract description 3
- 229910052703 rhodium Inorganic materials 0.000 claims abstract description 3
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims abstract description 3
- 239000010457 zeolite Substances 0.000 claims description 33
- 229910021536 Zeolite Inorganic materials 0.000 claims description 32
- 239000010970 precious metal Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 9
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 238000002441 X-ray diffraction Methods 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 239000011737 fluorine Substances 0.000 claims description 2
- 229910052733 gallium Inorganic materials 0.000 claims description 2
- 238000007210 heterogeneous catalysis Methods 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 abstract 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract 1
- 229910052737 gold Inorganic materials 0.000 abstract 1
- 239000010931 gold Substances 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 229910052709 silver Inorganic materials 0.000 abstract 1
- 239000004332 silver Substances 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000006735 epoxidation reaction Methods 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 238000001354 calcination Methods 0.000 description 8
- 238000000465 moulding Methods 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- -1 alkali-metal titanate Chemical class 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000008246 gaseous mixture Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000000967 suction filtration Methods 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 229920000609 methyl cellulose Polymers 0.000 description 3
- 239000001923 methylcellulose Substances 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001339 alkali metal compounds Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- SDRZFSPCVYEJTP-UHFFFAOYSA-N 1-ethenylcyclohexene Chemical compound C=CC1=CCCCC1 SDRZFSPCVYEJTP-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical group CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical group ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- LVZWSLJZHVFIQJ-UHFFFAOYSA-N Cyclopropane Chemical compound C1CC1 LVZWSLJZHVFIQJ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 101150003085 Pdcl gene Proteins 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- PJANXHGTPQOBST-VAWYXSNFSA-N Stilbene Natural products C=1C=CC=CC=1/C=C/C1=CC=CC=C1 PJANXHGTPQOBST-VAWYXSNFSA-N 0.000 description 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
- GNKTZDSRQHMHLZ-UHFFFAOYSA-N [Si].[Si].[Si].[Ti].[Ti].[Ti].[Ti].[Ti] Chemical compound [Si].[Si].[Si].[Ti].[Ti].[Ti].[Ti].[Ti] GNKTZDSRQHMHLZ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- PVEOYINWKBTPIZ-UHFFFAOYSA-N but-3-enoic acid Chemical compound OC(=O)CC=C PVEOYINWKBTPIZ-UHFFFAOYSA-N 0.000 description 1
- XZKRXPZXQLARHH-UHFFFAOYSA-N buta-1,3-dienylbenzene Chemical compound C=CC=CC1=CC=CC=C1 XZKRXPZXQLARHH-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001733 carboxylic acid esters Chemical group 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229910001649 dickite Inorganic materials 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- LDLDYFCCDKENPD-UHFFFAOYSA-N ethenylcyclohexane Chemical compound C=CC1CCCCC1 LDLDYFCCDKENPD-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Chemical group CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229910001657 ferrierite group Inorganic materials 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 125000005908 glyceryl ester group Chemical group 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052621 halloysite Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 150000002469 indenes Chemical class 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229960004232 linoleic acid Drugs 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229940063557 methacrylate Drugs 0.000 description 1
- HZVOZRGWRWCICA-UHFFFAOYSA-N methanediyl Chemical compound [CH2] HZVOZRGWRWCICA-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- AFFLGGQVNFXPEV-UHFFFAOYSA-N n-decene Natural products CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 229960002969 oleic acid Drugs 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000011175 product filtration Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000012453 solvate Substances 0.000 description 1
- 210000000952 spleen Anatomy 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000005671 trienes Chemical class 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/89—Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D301/00—Preparation of oxiranes
- C07D301/02—Synthesis of the oxirane ring
- C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
- C07D301/04—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D301/00—Preparation of oxiranes
- C07D301/02—Synthesis of the oxirane ring
- C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
- C07D301/04—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
- C07D301/08—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
- C07D301/10—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase with catalysts containing silver or gold
Abstract
一种基于钛硅质石或钒硅质石的氧化催化剂,所述硅质石具有沸石结构,且含有0.01-30%(重量)的一种或多种选自钌、铑、钯、锇、铱、铂、铼、金和银的贵金属,该氧化催化剂已采用压缩成型法进行模制。这种氧化催化剂用于由烯烃、氢和氧制备环氧化物,特别是氧化丙烯。
Description
本发明涉及基于具有沸石结构,及含有贵金属的钛硅质石或钒硅质石的新氧化催化剂,和用这种氧化催化剂由烯烃、氢和氧制备环氧化物的方法。
含有贵金属和基于具有沸石结构的钛硅质石或钒硅质石及的氧化催化剂,和用这种氧化催化剂由烯烃、氢和氧制备环氧化物披露于WO-A96/02323。这里所用的催化剂是结晶粉末的形式。
但是,这种现有技术的氧化催化剂有一些缺点。当使用未模制的氧化催化剂时,由于它们的颗粒太细,所以例如当要进行分离时,会产生机械上的问题。
本发明的一个目的是提供不再具有现有技术缺点的环氧化催化剂。
我们已经发现,达到这个目的可以使用基于钛硅质石或钒硅质石的氧化催化剂,所述硅质石具有沸石结构,且含有0.01-30%(重量)的一种或多种选自钌、铑、钯、锇、铱、铂、铼、金和银的贵金属,其中氧化催化剂是通过压缩成型工艺模制的。
可用的压缩成型工艺,原则上是所有适合于成型的方法,如通常用于催化剂的那些方法。优选的工艺是采用常规的挤出机进行挤出成型,例如得到直径通常为1-10mm,特别是2-5mm的挤出物。如果需要加入粘合剂和/或其他助剂,则挤出最好通过混合或捏合的方法进行。如果必要,挤出后再有一个煅烧步骤。如果需要,将得到的挤出物进行粉碎,优选形成粒径为0.5-5mm特别是0.5-2mm的颗粒或小片。这些颗粒或这些小片以及通过其他方法生产的催化剂模制物实际上不含比最小颗粒直径0.5mm的颗粒更细的颗粒。
在优选的实施方案中,新模制的氧化催化剂含有最高10%(重量),基于催化剂的总质量,的粘合剂。特别优选的粘合剂的含量是0.1-7%,特别是1-5%(重量)。适合的粘合剂原则上可以是作此用途的所有化合物,优选的是硅、铝、硼、磷、锆和/或钛的化合物,特别是氧化物。特别感兴趣的粘合剂是氧化硅,SiO2可以氧化硅溶胶的形式或四烷氧基硅烷的形式导入模制步骤。镁和铍的氧化物和粘土如蒙脱土、高岭土、膨润土、多水高岭土、地开石、珍珠陶土和ananxites也可被用作粘合剂。
压缩成型法用的助剂的例子是挤出助剂,一种常规的挤出助剂是甲基纤维素。这种助剂通常在下游的煅烧步骤被完全烧掉。
按这种方法制备的模制氧化催化剂具有高的质量-比活性及和满足所有的反应程序和反应器类型的耐磨性和硬度。
模制的氧化催化剂是基于具有沸石结构的钛硅质石或钒硅质石。已经知道,沸石是具有有序的孔道和笼形结构的结晶硅铝酸盐,其孔径在微孔的范围,也即小于0.9nm。这种沸石的网络由SiO4和AlO4四面体组成,它们经由普通的氧桥连接。这种已知结构的综述可参见例如W.M.Meier和D.H.Olson的“沸石结构类型图集”,Butterworth,2ndEd.,London1987。
不含铝的沸石,和其中硅酸盐晶格中的一些Si(IV)被钛(Ti(IV))所取代的沸石也是已知的。这些钛沸石,特别是那些具有MFI结晶结构的沸石,和它们制备的可能性见述于例如欧洲专利申请311 983或405978。除了硅和钛以外,这种物质也可含有其他的元素,如铝、锆、锡、铁、钴、镍、镓、硼或少量氟。
在新的氧化催化剂中,沸石的部分或全部的钛可被钒所取代。钛和/或钒与硅和钛和/或钒总量的摩尔比通常为0.01∶1-0.1∶1。
已经知道,具有MFI结构的钛沸石可以通过其X射线衍射图的某种图形以及在约960cm-1的红外区(IR)的骨架振动带进行确定,这些特征和碱金属的钛酸盐或结晶的和非晶的TiO2相是不同的。
典型地,制备所述的钛沸石以及钒沸石是通过含有SiO2源、钛或钒源,如二氧化钛或相应的氧化钒和含氮的有机碱(模板化合物),例如氢氧化四丙基铵的水性混合物,在加入或不加入碱金属化合物的情况下,于高温下在耐压容器中反应几小时或几天,形成结晶的产物。将产物过滤、洗涤、干燥和在高温下煅烧除去含氮的有机碱。在这样得到的粉末中,钛或钒至少部分地存在于沸石骨架中,配位比例可以为4、5、或6倍。为了改进催化剂的特性,随后要用含硫酸的过氧化氢的溶液重复洗涤处理,此后,必须将钛沸石或钒沸石粉末再进行干燥和煅烧;继之是用碱金属化合物处理,将H型沸石转变为阳离子型沸石。用这种方法制备的钛沸石或钒沸石粉末然后按上述本发明的方法进行模制。
优选的钛沸石或钒沸石是那些具有pentasil沸石结构,特别是X射线衍射确定为BEA、MOR、TON、MTW、FER、MFI、MEL或MFI/MEL混合结构的沸石。这类沸石见述于例如W.M.Meier和D.H.Olson的“沸石结构类型图集”,Butterworth,2ndEd.,London1987。具有ZSM-48、ZSM-12、镁碱沸石、β-沸石或丝光沸石结构的含钛沸石也可用于本发明。
新氧化催化剂含有0.01-30,特别是0.05-15,尤其是0.1-8%(重量),在各种情况下基于钛沸石或钒沸石的量,的所述贵金属。钯是特别优选的。贵金属可以在压缩成型步骤之前、之间或之后,以适合的贵金属组分的形式,例如水溶性盐的形式施加到催化剂中。
但是,在很多情况下,最好不要将贵金属组分施加到模制步骤之后的催化剂模制物中,特别是当含贵金属的催化剂不需要进行高温处理的情况。贵金属组分可以特别通过离子交换、浸渍或喷洒的方法施加到模制催化剂中。这种施加可以通过有机溶剂、氨水溶液或超临界相,如二氧化碳来实施。
通过应用上述的方法,完全可以生产很宽范围的含贵金属催化剂。因而,通过将贵金属溶液喷洒到催化剂模制物上,可以制备一类涂敷的催化剂。这个含贵金属的壳层的厚度通过浸渍的方法可以大大增加,而用离子交换法可以得到贵金属在模制物截面上基本均匀分布的催化剂颗粒。
新的模制氧化催化剂非常适合于烯烃采用氢和氧的环氧化。所以本发明也涉及由烯烃、氢和氧制备环氧化物的方法,其中烯烃通过新的氧化催化剂的非均相催化而转化。
制备环氧化物的新方法原则上可以通过所有常规的反应程序和所有常规类型的反应器进行,例如通过悬浮法或在固定床装置上进行。连续法或间歇法都可采用。但是,环氧化优选在固定床设备上进行。
根据要转化的烯烃的不同,新的环氧化反应可以在液相、气相或超临界相中进行。烯烃与氢/氧的气体混合物在液相或气相中进行反应是优选的。
如果新的环氧化反应在液相中进行,最好在1-10巴的压力下和在溶剂的存在下操作。适合的溶剂是醇类,例如甲醇、乙醇、异丙醇或叔丁醇或其混合物,和特别是水。也可以用所述的醇与水的混合物。在某些情况下,应用水或含水的溶剂体系与用纯的醇作溶剂相比,可以大大增加所需环氧化物的选择性。
通常,新环氧化反应在-20至70℃,特别是-5至50℃下进行。氢与氧的摩尔比H2∶O2通常可在1∶10-1∶1的范围内变化,特别优选的比例是1∶5-1∶1。氧与烯烃的摩尔比通常为1∶4-1∶10,优选为1∶5-1∶7。任何需要的惰性气体可以加入作为载气,特别适合的是氮。
所用的烯烃可以是任何需要的含至少一个烯类不饱和双键的有机化合物。它们可以是脂族的、芳族的或环脂族的以及具有线性或支化的结构。优选地,烯烃含有2-30个碳原子。烯烃也可含有一个以上的烯类不饱和双键,例如二烯烃或三烯烃。烯烃还可含有官能基团,如卤原子、羧基、羧酸酯官能基、羟基、醚桥、硫桥、羰基、氰基、硝基或氨基。
这种烯烃的典型例子是乙烯、丙烯、1-丁烯、顺-和反-2-丁烯、1,3-丁二烯、戊烯、异戊二烯、己烯、辛烯、壬烯、癸烯、十一碳烯、十二碳烯、环戊烯、环己烯、双环戊二烯、亚甲基环丙烷、乙烯基环己烷、乙烯基环己烯、烯丙基氯、丙烯酸、甲基丙烯酸、巴豆酸、乙烯基乙酸、烯丙醇、丙烯酸烷基酯、甲基丙烯酸烷基酯、油酸、亚油酸、亚麻酸、这种不饱和羧酸的酯和甘油酯、苯乙烯、α-甲基苯乙烯、二乙烯基苯、茚和茋。所述烯烃的混合物也可用新方法环氧化。
新方法特别适合于丙烯的环氧化,得到氧化丙烯。
新的模制氧化催化剂有许多优点。如上所述,该氧化催化剂具有高的质量-比活性,而且还不会随时间而明显降低,和足够高的硬度和耐磨性,这使得它们特别适合用于固定床装置。由于催化剂模制物没有小的和非常小的颗粒级分,这种小级分会因滞留效应而产生负影响,所以环氧化时各种各样的副产物和第二产物就少,而且相关的活性随时间的降低的情况实际上也未发现。
另一个优点是在模制的氧化催化剂中只需要少量的粘合剂,也即是不大于10%(重量),通常,这种催化剂含有最高20%(重量)的粘合剂。如此高的粘合剂含量当然会对催化剂的活性产生不良的影响。
下面的实施例是阐述新氧化催化剂的制备和新的环氧化反应,并不意味着有任何的限制。
实施例1
将455g原硅酸四乙酯一开始就放入21的四颈烧瓶中,在30分钟内通过滴液漏斗加入15g原钛酸四异丙酯,同时进行搅拌(250rpm,浆式搅拌器)。形成一个无色透明的混合物。最后,加入800g浓度为20%(重量)的四丙基氢氧化铵溶液(碱含量<10ppm),并且再连续搅拌1小时。在90-100℃蒸出由于水解而形成的醇混合物(约450g)。往混合物中补加1.5l去离子水,然后将该略不透明的溶胶引入到一个2.5l的不锈钢搅拌高压釜中。
以3℃/分钟的加热速度将密闭的高压釜(锚式搅拌器,200rpm)加热到反应温度175℃。92小时后,反应完成。冷却的反应混合物(白色的悬浮液)进行离心分离,固体产物用水洗至中性。得到的固体在110℃下干燥24小时(重量为149g)。
最后,仍然残留在沸石中的样板(template),通过在550℃的空气中煅烧5小时后除去(煅烧损失:14%(重量))。
湿化学分析表明,纯的白色产物的钛含量为1.5%(重量),且残留的碱含量小于100ppm。以所用的SiO2计的产率为97%。晶粒大小为0.05-0.25μm,产物在约950cm-1有一典型的红外带。
实施例2
将1000g实施例1的钛硅质灰石悬浮在6l浓度为5%(重量)的硫酸和600g浓度为30%(重量)的过氧化氢溶液的混合物中,并且在80℃下搅拌2小时。此后,将按这种方式处理过的硅酸钛抽滤出来,再如此处理三次。该钛硅质灰石然后悬浮在6l水中,在80℃下搅拌2小时,再抽滤出来。这个过程再重复一次。此后,按这种方式处理的固体在150℃下干燥,然后在500℃的空气中煅烧5小时。
实施例3
将950g实施例12的钛硅质石悬浮在6l浓度为1%(重量)的乙酸钠水溶液中,并回流20分钟,此后,将钛硅质灰石抽滤出来。这个过程重复两次以上。按这种方式处理的钛硅质石然后悬浮在6l水中,回流30分钟,并抽滤出来。此过程也重复进行。然后将钛硅质石在150℃下干燥和在500℃下煅烧。
实施例4
将100g实施例3的钛硅质石与5g甲基纤维素干混。这个混合物在外加95ml水的捏合机中压缩,并且在30巴的模压下加工成直径2mm的挤出物。将这些挤出物在110℃下干燥过夜,并在500℃下煅烧5小时。未加粘合剂的挤出物的侧压强度为9.5N。
实施例5
将100g实施例3的钛硅质石与5g甲基纤维素干混。这个混合物在外加70ml水和12.5g铵-稳定的硅溶胶(LudoxAS-40,DuPont,40%(重量)的SiO2)的捏合机中压缩,并且在30巴的模压下加工成直径2mm的挤出物。将这些挤出物在110℃下干燥过夜,并在500℃下煅烧5小时。含4.8%(重量)粘合剂的挤出物的侧压强度为22.5N。
实施例6
将113g实施例5的模制钛硅质石引入带有一体化的多孔玻璃和覆盖有玻璃棉的玻璃管中。使3.8g PdCl2和25%浓度的氨水溶液慢慢地通过这个带填料的玻璃管循环。24小时以后,实际上所有的钯已被从循环液中除去。然后,催化剂挤出物在玻璃管中用水洗至无氯存在。按这种方法处理的催化剂挤出物,然后在减压下于60℃干燥16小时。
将50g Pd改性的产物在50℃的试验室烘箱(石英玻璃,直径5cm,加热区长度20cm)中,用含有20l/h的氮和1l/h的氢的气体混合物处理90分钟,烘箱的速度为50rpm。
比较例A
为了浸渍实施例3的钛硅质石粉末,首先用0.515g氯化钯(II)和120g氨溶液(25%(重量)浓度的水溶液)在室温下搅拌制备新鲜的着色溶液。在一圆底烧瓶中,将60g新制备的实施例3的钛硅质石悬浮在130g软水中。将制备的四胺-氯-钯络合物溶液全部加入,并且在旋转蒸发器中,于室温和大气压下搅拌1小时。最后,悬浮液在减压(5-19毫巴)和90-100℃下蒸发。白色的产物直接用于还原反应。
将20g Pd改性的产物在50℃的试验室烘箱(石英玻璃,直径5cm,加热区长度20cm)中,用含有20l/h的氮和1l/h的氢的气体混合物还原90分钟,烘箱的速度为50rpm。
比较例B
在一耐压的玻璃反应器中,将2g比较例A的催化剂悬浮(同时进行搅拌)在1650ml甲醇溶剂中。然后,在60℃和5巴的压力下,使含有5l/h丙烯、0.25l/h氢、1l/h氧和0.5l/h氮的气体混合物通过。用6.81出口气流进行气相色谱分析,分析结果表明,44小时后氧化丙烯为0.30%(体积),139小时后氧化丙烯为0.68%(体积),270小时后氧化丙烯为0.50%(体积)和360小时后氧化丙烯为0.32%(体积)。这个结果证实了在最后的220小时期间活性大大下降。
实施例7
将9.8g实施例6的催化剂安装在玻璃反应器中,用4.5kg/h甲醇水溶液的溶剂流通过上行法溢流,并使混合物循环。将6.2l/h丙烯、1.2l/h氧和0.3l/h氢计量加入210ml溶剂中,反应器入口压力调节在5巴。在约120小时期间,出口气中氧化丙烯的浓度发现为0.11%(体积)。
Claims (11)
1.一种基于钛硅质石或钒硅质石的氧化催化剂,所述硅质石具有经X-射线衍射确定为MFI、MEL、或MFI/MEL混合结构的沸石结构,且含有0.01-30重量%的一种或多种选自钌、铑、钯、锇、铱、铂、铼、金和银的贵金属,并且,基于模制催化剂总质量计的最多10重量%的粘合剂,其中该氧化催化剂已采用压缩成型工艺进行模制并且具有0.5mm的最小直径。
2.权利要求1所要求的氧化催化剂,该催化剂含有作为粘合剂的硅、铝、硼、磷、锆或钛的化合物。
3.权利要求1所要求的氧化催化剂,该催化剂在沸石的骨架上还含有一种或多种选自铝、硼、氟、锆、镓、锡、铁、钴和镍的元素。
4.权利要求1所要求的氧化催化剂,该催化剂具有钛与硅和钛之和的摩尔比为0.01∶1至0.1∶1。
5.权利要求1所要求的氧化催化剂,该催化剂具有钒与硅和钒之和的摩尔比为0.01∶1至0.1∶1。
6.权利要求1所要求的氧化催化剂,该催化剂通过在压缩成型工艺之前将以合适的贵金属组分形式的贵金属施加到催化剂上得到。
7.权利要求1所要求的氧化催化剂,该催化剂通过在压缩成型工艺期间将以合适的贵金属组分形式的贵金属施加到催化剂上得到。
8.权利要求1所要求的氧化催化剂,该催化剂通过在压缩成型工艺之后将以合适的贵金属组分形式的贵金属施加到催化剂上得到。
9.一种由烯烃、氢和氧制备环氧化物的方法,其中烯烃是用权利要求1中所要求的氧化催化剂,在非均相催化的条件下转化的。
10.权利要求9中所要求的制备环氧化物的方法,其中反应是在固定床装置上进行的。
11.权利要求9中所要求的由丙烯制备环氧丙烷的方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19623609A DE19623609A1 (de) | 1996-06-13 | 1996-06-13 | Oxidationskatalysator und Verfahren zur Herstellung von Epoxiden aus Olefinen, Wasserstoff und Sauerstoff unter Verwendung des Oxidationskatalysators |
DE19623609.6 | 1996-06-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1222096A CN1222096A (zh) | 1999-07-07 |
CN1103634C true CN1103634C (zh) | 2003-03-26 |
Family
ID=7796861
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN97195498A Expired - Lifetime CN1103634C (zh) | 1996-06-13 | 1997-05-30 | 氧化催化剂及用氧化催化剂由烯烃、氢和氧制备环氧化物的方法 |
Country Status (12)
Country | Link |
---|---|
US (1) | US6008389A (zh) |
EP (1) | EP0904151B1 (zh) |
JP (1) | JP2000511818A (zh) |
KR (1) | KR20000016574A (zh) |
CN (1) | CN1103634C (zh) |
AU (1) | AU3030997A (zh) |
BR (1) | BR9709702A (zh) |
CA (1) | CA2256383A1 (zh) |
DE (2) | DE19623609A1 (zh) |
ES (1) | ES2162300T3 (zh) |
MX (1) | MX202663B (zh) |
WO (1) | WO1997047386A1 (zh) |
Families Citing this family (54)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1152028C (zh) * | 1996-07-01 | 2004-06-02 | 陶氏环球技术公司 | 烯烃直接氧化成烯烃氧化物的方法 |
DE19723751A1 (de) | 1997-06-06 | 1998-12-10 | Basf Ag | Formkörper und Verfahren zu dessen Herstellung |
US6323351B1 (en) | 1997-06-30 | 2001-11-27 | The Dow Chemical Company | Process for the direct oxidation of olefins to olefin oxides |
US6562986B2 (en) * | 1997-06-30 | 2003-05-13 | Dow Global Technologies, Inc. | Process for the direct oxidation of olefins to olefin oxides |
BE1011577A3 (fr) * | 1997-11-27 | 1999-11-09 | Solvay | Catalyseur d'epoxydation, son utilisation et procede d'epoxydation en presence de catalyseur. |
DE19804709A1 (de) | 1998-02-06 | 1999-08-12 | Bayer Ag | Verfahren zur katalytischen Direktoxidation ungesättigter Kohlenwasserstoffe in der Gasphase |
BR9909604B1 (pt) * | 1998-04-15 | 2011-10-18 | processo para a oxidação direta de olefinas a óxidos de olefinas. | |
US6005123A (en) * | 1998-04-16 | 1999-12-21 | Arco Chemical Technology, L.P. | Epoxidation process |
DE19835481A1 (de) * | 1998-08-07 | 2000-02-17 | Bayer Ag | Verfahren zur Oxidation von Kohlenwasserstoffen |
DE19857137A1 (de) | 1998-12-11 | 2000-06-15 | Bayer Ag | Integriertes Verfahren zur Herstellung von Epoxiden aus Olefinen |
ID29813A (id) | 1998-12-16 | 2001-10-11 | Dow Chemical Co | Proses untuk oksidasi langsung olefin menjadi olefin oksida |
US6821923B1 (en) | 1999-04-08 | 2004-11-23 | Dow Global Technologies Inc. | Method of preparing a catalyst containing gold and titanium |
KR100704141B1 (ko) | 1999-04-08 | 2007-04-09 | 다우 글로벌 테크놀로지스 인크. | 산화된 금 촉매를 사용하여 올레핀을 올레핀 옥사이드로 하이드로-산화시키는 방법 및 티탄 함유 지지체상에 산화된 금을 포함하는 조성물 |
DE19920753A1 (de) | 1999-04-23 | 2000-10-26 | Bayer Ag | Verfahren zur Herstellung von amorphen, edelmetallhaltigen Titan-Silizium-Mischoxiden |
DE19939416A1 (de) | 1999-08-20 | 2001-02-22 | Basf Ag | Verfahren zur Herstellung eines kristallinen, zeolithischen Feststoffs |
KR100603543B1 (ko) | 1999-10-21 | 2006-07-24 | 테크노라스 게엠베하 옵탈몰로지쉐 시스템 | 광학 치료용 홍체 인식 및 추적 |
CA2395371A1 (en) * | 2000-02-22 | 2001-08-30 | Arco Chemical Technology, L.P. | Direct epoxidation process using improved catalyst composition |
EP1138386A1 (de) * | 2000-03-29 | 2001-10-04 | Degussa AG | Verfahren zur Herstellung eines Titansilicalitformkörpers |
EP1138387A1 (de) * | 2000-03-29 | 2001-10-04 | Degussa AG | Verfahren zur Herstellung eines Titansilicalitformkörpers |
US6337412B1 (en) | 2000-04-25 | 2002-01-08 | Chemical Research & Licensing Company | Three stage propylene oxide process |
US6194591B1 (en) * | 2000-04-27 | 2001-02-27 | Arco Chemical Technology, L.P. | Aqueous epoxidation process using modified titanium zeolite |
MY131860A (en) * | 2000-06-21 | 2007-09-28 | Shell Int Research | Process for preparation of catalyst and use there of |
US6307073B1 (en) * | 2000-07-25 | 2001-10-23 | Arco Chemical Technology, L.P. | Direct epoxidation process using a mixed catalyst system |
US6281369B1 (en) | 2000-12-07 | 2001-08-28 | Arco Chemical Technology, L.P. | Epoxidation catalyst and process |
US6310224B1 (en) | 2001-01-19 | 2001-10-30 | Arco Chemical Technology, L.P. | Epoxidation catalyst and process |
JP3747239B2 (ja) * | 2001-02-28 | 2006-02-22 | 独立行政法人産業技術総合研究所 | プロピレンオキシドの製造方法 |
DE50112711D1 (de) * | 2001-04-14 | 2007-08-23 | Umicore Ag & Co Kg | Katalysator und Verfahren zur Entfernung von Kohlenmonoxid aus einem Reformatgas, und Verfahren zur Herstellung des Katalysators |
BR0211796A (pt) | 2001-08-01 | 2004-08-03 | Dow Global Technologies Inc | Método para aumentar a vida útil de um catalisador de hidro-oxidação |
US6498259B1 (en) * | 2001-10-19 | 2002-12-24 | Arco Chemical Technology L.P. | Direct epoxidation process using a mixed catalyst system |
US6441204B1 (en) * | 2001-10-19 | 2002-08-27 | Arco Chemical Technology, L.P. | Direct epoxidation process using a mixed catalyst system |
US6403815B1 (en) * | 2001-11-29 | 2002-06-11 | Arco Chemical Technology, L.P. | Direct epoxidation process using a mixed catalyst system |
US20030119658A1 (en) * | 2001-12-21 | 2003-06-26 | Conocophillips Company | Recovery of rhenium from a spent catalyst via sublimation |
DE10233387A1 (de) | 2002-07-23 | 2004-02-12 | Basf Ag | Verfahren zur kontinuierlich betriebenen Reindestillation von Oxiranen, speziell von Propylenoxid |
DE10233388A1 (de) | 2002-07-23 | 2004-02-12 | Basf Ag | Verfahren zur kontinuierlich betriebenen Reindestillation des bei der koppel-produktfreien Propylenoxidsynthese verwendeten Lösungsmittels Methanol unter gleichzeitiger Abtrennung der Methoxypropanole und der Schwersieder |
DE10233382A1 (de) | 2002-07-23 | 2004-01-29 | Basf Ag | Verfahren zur kontinuierlich betriebenen Reindestillation des bei der koppel-produktfreien Synthese von Propylenoxid anfallenden 1.2-Propylenglykols |
US20030111171A1 (en) * | 2002-09-09 | 2003-06-19 | Casey Paul Karol | Poly(trimethylene) terephthalate texile staple production |
US6960671B2 (en) * | 2002-09-20 | 2005-11-01 | Arco Chemical Technology, L.P. | Process for direct oxidation of propylene to propylene oxide and large particle size titanium silicalite catalysts for use therein |
US20040124140A1 (en) * | 2002-12-30 | 2004-07-01 | Sawyer Gary A. | In situ filtration draught tube reactor system |
DE10320635A1 (de) * | 2003-05-08 | 2004-11-18 | Basf Ag | Verfahren zur Herstellung von Propylenoxid |
DE10321876A1 (de) * | 2003-05-15 | 2004-12-02 | Bayer Materialscience Ag | Katalysator |
US6884898B1 (en) | 2003-12-08 | 2005-04-26 | Arco Chemical Technology, L.P. | Propylene oxide process |
US6867312B1 (en) | 2004-03-17 | 2005-03-15 | Arco Chemical Technology, L.P. | Propylene oxide process |
US7786318B2 (en) * | 2005-04-12 | 2010-08-31 | Lyondell Chemical Technology, L.P. | Catalyst preparation |
EP1943237B1 (en) * | 2005-10-25 | 2015-06-17 | University Of Kansas | Process for selective oxidation of olefins to epoxides |
CN101378835A (zh) * | 2006-01-31 | 2009-03-04 | 旭化成化学株式会社 | 芳香烃化合物制造用催化剂 |
US7238817B1 (en) * | 2006-02-22 | 2007-07-03 | Lyondell Chemical Technology, L.P. | Direct epoxidation process |
JP2010510048A (ja) * | 2006-11-17 | 2010-04-02 | ダウ グローバル テクノロジーズ インコーポレイティド | 金クラスター錯体から製造された触媒を用いるヒドロ酸化法 |
US7563740B2 (en) * | 2006-12-19 | 2009-07-21 | Lyondell Chemical Technology, L.P. | Direct epoxidation process |
CN101646663B (zh) * | 2007-04-05 | 2011-08-31 | 陶氏环球技术公司 | 具有氧化烯烃产物流分离的集成氢化-氧化方法 |
CN101284232B (zh) * | 2007-04-13 | 2013-01-16 | 微宏动力系统(湖州)有限公司 | 甲烷溴氧化制溴甲烷及其转化制碳氢化合物的催化剂 |
KR100918105B1 (ko) * | 2008-03-27 | 2009-09-22 | 한국화학연구원 | 피셔-트롭쉬 합성용 코발트/지르코늄-인/실리카 촉매와이의 제조방법 |
CN102441430B (zh) * | 2010-10-11 | 2013-06-12 | 中国石油化工股份有限公司 | 一种催化剂及其制备方法和环氧化烯烃的方法 |
DE102011101877A1 (de) * | 2011-05-18 | 2012-11-22 | Süd-Chemie AG | Niedertemperatur-Oxidationskatalysator mit besonders ausgeprägten hydrophoben Eigenschaften für die Oxidation organischer Schadstoffe |
KR102305167B1 (ko) * | 2013-10-23 | 2021-09-29 | 바스프 에스이 | 소수성 제올라이트 물질의 성형물 및 이의 제조 방법 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4686029A (en) * | 1985-12-06 | 1987-08-11 | Union Carbide Corporation | Dewaxing catalysts and processes employing titanoaluminosilicate molecular sieves |
EP0325053A1 (en) * | 1987-12-29 | 1989-07-26 | Mobil Oil Corporation | Noble metal-containing titanosilicates having the structure of zeolite beta and their use as aromatization catalysts |
EP0326759A1 (en) * | 1987-12-29 | 1989-08-09 | Mobil Oil Corporation | Method of increasing the Ion Exchange Capacity of a Titanosilicate |
EP0640598A1 (en) * | 1993-08-06 | 1995-03-01 | Sumitomo Chemical Company, Limited | Process for producing olefin oxides |
WO1996002323A1 (de) * | 1994-07-20 | 1996-02-01 | Basf Aktiengesellschaft | Oxidationskatalysator, verfahren zu seiner herstellung und oxidationsverfahren unter verwendung des oxidationskatalysators |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1222868B (it) * | 1987-10-12 | 1990-09-12 | Montedipe Spa | Metodo per la preparazione di titanio silicaliti |
US5244650A (en) * | 1989-06-29 | 1993-09-14 | Engelhard Corporation | Large-pored molecular sieves with charged octahedral titanium and charged tetrahedral aluminum sites |
JP3044836B2 (ja) * | 1991-05-28 | 2000-05-22 | 東ソー株式会社 | プロピレンオキシドの製法 |
DE4435239A1 (de) * | 1994-10-04 | 1996-04-11 | Basf Ag | Verfahren zur Herstellung von Hydroxylaminen aus Ammoniak oder den entsprechenden Aminen, Wasserstoff und Sauerstoff |
-
1996
- 1996-06-13 DE DE19623609A patent/DE19623609A1/de not_active Withdrawn
-
1997
- 1997-05-30 KR KR1019980710169A patent/KR20000016574A/ko not_active Application Discontinuation
- 1997-05-30 WO PCT/EP1997/002821 patent/WO1997047386A1/de not_active Application Discontinuation
- 1997-05-30 CN CN97195498A patent/CN1103634C/zh not_active Expired - Lifetime
- 1997-05-30 JP JP10501133A patent/JP2000511818A/ja active Pending
- 1997-05-30 ES ES97925025T patent/ES2162300T3/es not_active Expired - Lifetime
- 1997-05-30 AU AU30309/97A patent/AU3030997A/en not_active Abandoned
- 1997-05-30 EP EP97925025A patent/EP0904151B1/de not_active Revoked
- 1997-05-30 BR BR9709702A patent/BR9709702A/pt not_active Application Discontinuation
- 1997-05-30 CA CA002256383A patent/CA2256383A1/en not_active Abandoned
- 1997-05-30 DE DE59704251T patent/DE59704251D1/de not_active Revoked
- 1997-05-30 US US09/147,383 patent/US6008389A/en not_active Expired - Lifetime
-
1998
- 1998-12-07 MX MX9810300A patent/MX202663B/es unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4686029A (en) * | 1985-12-06 | 1987-08-11 | Union Carbide Corporation | Dewaxing catalysts and processes employing titanoaluminosilicate molecular sieves |
EP0325053A1 (en) * | 1987-12-29 | 1989-07-26 | Mobil Oil Corporation | Noble metal-containing titanosilicates having the structure of zeolite beta and their use as aromatization catalysts |
EP0326759A1 (en) * | 1987-12-29 | 1989-08-09 | Mobil Oil Corporation | Method of increasing the Ion Exchange Capacity of a Titanosilicate |
EP0640598A1 (en) * | 1993-08-06 | 1995-03-01 | Sumitomo Chemical Company, Limited | Process for producing olefin oxides |
WO1996002323A1 (de) * | 1994-07-20 | 1996-02-01 | Basf Aktiengesellschaft | Oxidationskatalysator, verfahren zu seiner herstellung und oxidationsverfahren unter verwendung des oxidationskatalysators |
Also Published As
Publication number | Publication date |
---|---|
CN1222096A (zh) | 1999-07-07 |
CA2256383A1 (en) | 1997-12-18 |
MX9810300A (en) | 1999-04-30 |
ES2162300T3 (es) | 2001-12-16 |
WO1997047386A1 (de) | 1997-12-18 |
BR9709702A (pt) | 1999-08-10 |
KR20000016574A (ko) | 2000-03-25 |
DE59704251D1 (de) | 2001-09-13 |
JP2000511818A (ja) | 2000-09-12 |
MX202663B (en) | 2001-06-26 |
US6008389A (en) | 1999-12-28 |
AU3030997A (en) | 1998-01-07 |
DE19623609A1 (de) | 1997-12-18 |
EP0904151B1 (de) | 2001-08-08 |
EP0904151A1 (de) | 1999-03-31 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN1103634C (zh) | 氧化催化剂及用氧化催化剂由烯烃、氢和氧制备环氧化物的方法 | |
JP4335445B2 (ja) | 金属酸化物ゾルを使用した成形体の製造方法、成形体、そのアルケンオキシドを製造する際の使用 | |
CN1125683C (zh) | 模制品及其生产方法 | |
CN105347359B (zh) | 一种孔道内含固体酸的沸石分子筛的合成及其应用 | |
CN1156417A (zh) | 氧化催化剂、其制备及其使用此氧化催化剂的氧化方法 | |
CN1212637A (zh) | 用于加速氧化反应的基于钛-或钒沸石和惰性网状织物的网状催化剂 | |
WO2000064582A1 (de) | Edelmetall- und titan-haltige oberflächenmodifizierte mischoxide zur selektiven oxidation von kohlenwasserstoffen | |
CN1114495C (zh) | 一种复合催化剂的制备及其应用 | |
CN1168535C (zh) | 氧化物及其制备方法 | |
DE60128085T2 (de) | Verfahren zur Herstellung von einem Alkylenoxid | |
CN1048429C (zh) | 以双模板剂合成磷酸硅铝分子筛的方法 | |
CN1088483A (zh) | 一种以三乙胺为模板剂的合成硅磷铝分子筛及其制备 | |
CN1097151A (zh) | 氧化催化剂 | |
CN110860307A (zh) | Beta分子筛催化剂、制备方法及其在酰基化法制备芳香酮中的应用 | |
DE10023717A1 (de) | Formkörper, Verfahren zu dessen Herstellung und Verwendung dieser Formkörper zur selektiven Oxidation von Kohlenwasserstoffen | |
CN102794193A (zh) | 一种微孔分子筛外表面修饰的方法 | |
EP1196242A1 (de) | Katalysatoren auf basis titan-haltiger, organisch-anorganischer hybridmaterialien zur selektiven oxidation von kohlenwasserstoffen | |
CN113600230A (zh) | 一种高效单原子分子筛成型催化剂及其制备方法 | |
JP2002525259A (ja) | Rut構造を有するチタンケイ酸塩の製造方法 | |
CN1781601B (zh) | 成型体及其作为催化剂的应用 | |
CN1284899A (zh) | 包含惰性载体和至少一种多孔氧化材料的成型体 | |
CN1399621A (zh) | 由烯烃生产醇的方法 | |
MXPA01002145A (en) | Method for producing a titanium silicate with rut structure | |
CN1222148A (zh) | 使用沸石氧化催化剂由烯烃和过氧化氢或氢过氧化物制备环氧化物的方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20030326 |