CN110088218B - 粘胶带 - Google Patents

粘胶带 Download PDF

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CN110088218B
CN110088218B CN201780079163.5A CN201780079163A CN110088218B CN 110088218 B CN110088218 B CN 110088218B CN 201780079163 A CN201780079163 A CN 201780079163A CN 110088218 B CN110088218 B CN 110088218B
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fibers
net
adhesive tape
web
width
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CN110088218A (zh
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冈村智行
黄亮
若山昌弘
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Eneos Co ltd
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Jxtg Energy Corp
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Abstract

本发明的粘胶带(1)的基材(2)包含热塑性树脂制的网状结构体。所述网状结构体具有通过将沿着与长度方向对应的第一方向上拉伸的多根第一纤维和沿着与宽度方向对应的第二方向上拉伸的多根第二纤维进行层叠或编织而得到的结构;并且,(a)所述第一纤维的厚度为0.04mm以下,所述第一纤维的宽度为0.6mm以下;(b)所述第二纤维的厚度大于所述第一纤维的厚度,所述第二纤维的宽度大于或等于所述第一纤维的宽度;(c)所述网状结构体在所述第一方向上的拉伸强度为130N/50mm~250N/50mm;(d)利用悬臂法得到的所述网状结构体在所述第一方向上的抗弯强度为40mm~80mm;(e)利用悬臂法得到的所述网状结构体在所述第二方向上的抗弯强度为65mm~95mm。

Description

粘胶带
技术领域
本发明涉及一种粘胶带,特别是涉及一种能够易于用人手进行裁切的具有易裁切性的粘胶带。
背景技术
作为以往的具有易裁切性的粘胶带的一例,已知专利文献1中记载的粘胶带。专利文献1中记载的粘胶带具有:网状层叠体,其是使第一网状膜和第二网状膜彼此的取向方向大致正交从而重叠接合而形成,前述第一网状膜和前述第二网状膜是通过将沿着一个方向拉伸的聚烯烃类合成树脂进行纤维分裂并沿着与拉伸方向正交的方向展开而得到的;合成树脂横向拉伸膜,其层叠于前述网状层叠体的一个面上;以及,粘合剂层,其层叠于前述网状层叠体的另一个面上。前述第一网状膜由每1mm的纤维宽度具有1.2kg以下的拉伸强度的纤维构成,前述第二网状膜由每1mm的纤维宽度具有1.4kg以上的拉伸强度的纤维构成。并且,前述网状层叠体与前述合成树脂横向拉伸膜层叠,以使得前述第一网状膜的纤维的方向与前述合成树脂横向拉伸膜的拉伸方向大致正交。
现有技术文献
专利文献
专利文献1:日本特开平1-204983号公报
发明内容
发明所要解决的问题
上述专利文献1中记载的粘胶带使用前述合成树脂横向拉伸膜和前述网状层叠体作为基材。因此,粘胶带的成本必然提高。此外,上述专利文献1中,尚未针对粘胶带的制造时或使用时的操作处理性能进行充分研究。例如,若前述网状层叠体的特性等不适合,则有可能在制造前述粘胶带时发生故障从而降低生产率,此外,在贴附前述粘胶带时可能会发生贴附不良,在剥离前述粘胶带时可能会发生前述粘胶带的撕裂或剥离残留,从而可能会降低使用者的操作性。进而,从提高操作性方面出发,需求进一步提高易裁切性。
因此,本发明的目的在于,提供一种具有良好的易裁切性并且与以往相比能够提高其生产率或使用者的操作性的粘胶带。
解决问题的手段
本发明人发现,通过将满足特定的条件的网状结构体用于粘胶带的基材(支持体),不但具有易裁切性,而且在制造和使用粘胶带时操作处理性能提高;具体而言,粘胶带的生产率或使用者的操作性提高。本发明就是基于所述见解而完成的。
即,本发明的所述粘胶带包含基材以及在前述基材的层的一个面侧设置的粘合剂层,所述基材包含热塑性树脂制的网状结构体;前述网状结构体具有:通过将沿着与前述粘胶带的长度方向对应的第一方向上拉伸的多根第一纤维和沿着与前述粘胶带的宽度方向对应的第二方向拉伸的多根第二纤维进行层叠或编织而得到的结构;其中,(a)前述第一纤维的厚度为0.04mm以下,前述第一纤维的宽度为0.6mm以下;(b)前述第二纤维的厚度大于前述第一纤维的厚度,前述第二纤维的宽度大于或等于前述第一纤维的宽度;(c)前述网状结构体在前述第一方向上的拉伸强度为130N/50mm~250N/50mm;(d)利用悬臂法得到的前述网状结构体在前述第一方向上的抗弯强度为40mm~80mm;(e)利用悬臂法得到的前述网状结构体在前述第二方向上的抗弯强度为65mm~95mm。
发明效果
基于本发明,能够提供一种具有良好的易裁切性并且与以往相比能够提高其生产率或使用者的操作性的粘胶带。
附图说明
图1是本发明的一实施方式所涉及的粘胶带的概略截面图。
图2是示出构成前述粘胶带的基材(网状结构体)的单轴拉伸网状膜(分割网:split web)的一例的图。
图3是示出构成前述粘胶带的基材(网状结构体)的单轴拉伸网状膜(缝隙网:slitweb)的另一例的图。
图4是示出前述粘胶带的基材(网状结构体)的一例的图。
图5是示出前述粘胶带的基材(网状结构体)的另一例的图。
图6是示出实施例的特性的表。
图7是示出比较例的特性的表。
具体实施方式
下面,参照附图针对本发明的实施方式进行说明。图1是本发明的一实施方式所涉及的粘胶带1的概略截面图。如图1所示那样,实施方式所涉及的粘胶带1包含基材2以及在基材2的一个面侧设置的粘合剂层3,所述基材2包含热塑性树脂制的网状结构体。
作为构成基材2的前述网状结构体具有如下结构:通过将沿着与粘胶带1的长度方向(纵向)对应的第一方向上拉伸的多根第一纤维和沿着与粘胶带2的宽度方向(横向)对应的第二方向上拉伸的多根第二纤维进行层叠或编织而得到的结构。
粘合剂层3由公知的粘合剂、例如丙烯酸类粘合剂形成。对于粘合剂层3的厚度没有特别限制,可以在10~40μm左右。应予说明,主要为了稳定形成粘合剂层3,在基材2(前述网状结构体)的至少前述一个面上,例如以高压法形成包含低密度聚乙烯(LDPE)的挤出层压层(省略图示)。
实施方式所涉及的粘胶带1主要通过使用者的手而沿着前述宽度方向裁切,经由粘合剂层3而贴附在规定的被粘部位上。粘胶带1不但可以用作包装用胶带,而且还可适用作建筑现场等的保护用胶带或遮罩用胶带。
在此,本实施方式中,为了实现能够将粘胶带1容易地沿着前述宽度方向进行裁切(易裁切性、手撕性)、能够稳定地进行粘胶带1的制造(生产率)以及顺畅地施行粘胶带1的贴附操作或剥离操作(操作性)等,因此构成基材2的前述网状结构体具有以下的特性。
即,前述网状结构体中,前述第一纤维的厚度为0.04mm以下、优选为0.02~0.04mm。此外,前述第一纤维的宽度为0.6mm以下、优选为0.2~0.6mm。其理由在于,若前述第一纤维的厚度或前述第一纤维的宽度过大,则有可能导致前述易裁切性的降低。
前述第二纤维的厚度大于前述第一纤维的厚度。优选大于前述第一纤维的厚度且为0.07mm以下。此外,前述第二纤维的宽度大于或等于前述第一纤维的宽度。优选为前述第一纤维的宽度以上且2mm以下。其理由在于,为了确保前述易裁切性,优选的是:前述第二纤维的厚度或前述第二纤维的宽度为前述第一纤维的这些(厚度或宽度)以上,即前述网状结构体在与前述长度方向对应的前述第一方向上具有一定程度的强度;进而言之,前述网状结构体容易沿着与前述宽度方向对应的前述第二方向而被裁切;另一方面,在与前述长度方向对应的前述第一方向上,与前述第二方向相比难以裁切。
此外,前述网状结构体的前述第一方向(即,粘胶带1的前述长度方向)上的拉伸强度为130N/50mm~250N/50mm。若前述网状结构体在前述第一方向上的拉伸强度过低,则将粘胶带1从被粘部位上剥离时发生粘胶带1的撕裂等从而有可能导致操作性的降低;此外,将粘胶带1用于捆包(包装)时,因货物跌落时的冲击等而导致粘胶带1容易撕裂(导致松捆、开包),有可能无法作为捆包用胶带而发挥充分的功能;相反,若前述网状结构体在前述第一方向上的拉伸强度过高,则结果是有可能导致前述易裁切性的降低。
进一步,利用悬臂法得到的前述网状结构体在前述第一方向上的抗弯强度为40mm~80mm,前述第二方向上的抗弯强度为65mm~95mm。并且,优选前述第二方向上的抗弯强度大于前述第一方向上的抗弯强度。其理由在于,若前述网状结构体的前述第一方向和前述第二方向上的抗弯强度过小或过大,则有可能导致粘胶带1在贴附时的操作性降低;此外,特别是若前述第二方向上的抗弯强度过小,则在制造粘胶带1时(例如在形成前述挤出层压层时)会在前述网状结构体中产生褶皱或扭曲等,其结果有可能导致粘胶带1的生产率降低。进一步,可认为其理由在于,从前述易裁切性的方面出发,优选在前述第二方向上前述网状结构体具有一定程度的挠曲难度,例如,前述网状结构体中,相比与前述长度方向对应的第一方向,在与前述宽度方向对应的前述第二方向上更难挠曲。
优选前述第一纤维的单纱强度为5N/根以下,前述多根第一纤维和前述多根第二纤维以40N以上的粘接力相互粘接。其理由在于:当前述第一纤维的单纱强度为5N/根以下时,会使得前述第一纤维变得容易裁切;当前述多根第一纤维与前述多根第二纤维以40N以上的粘接力相互粘接时,会使得裁切时前述第一纤维与前述第二纤维的偏移或剥离时的剥离残留的发生受到抑制;由此,进一步提高了前述易裁切性或粘胶带1的剥离操作性。
在此,为了将前述第一纤维和前述第二纤维互相稳定且强固粘接,优选前述第一纤维和前述第二纤维包含由线性低密度聚乙烯(LLDPE)构成的粘接层。例如,使前述第一纤维和前述第二纤维包含由聚烯烃类树脂构成的第一热塑性树脂层、以及由线性低密度聚乙烯(其熔点低于前述聚烯烃类树脂)构成的的第二热塑性树脂层,且以由线性低密度聚乙烯构成的前述第二热塑性树脂层作为粘接层而彼此热压接等,由此进行粘接。即,前述网状结构体具有通过前述多根第一纤维和前述多根第二纤维进行层叠粘接而得到的结构。应予说明,前述聚烯烃类树脂的熔点与前述线性低密度聚乙烯的熔点之差为5℃以上、优选为10~50℃。
聚烯烃类树脂是指以聚乙烯或聚丙烯等聚烯烃及其聚合物作为主成分的树脂,在不损害其特性的范围内,可以包含其他树脂或添加剂。同样地,对于线性低密度聚乙烯而言,在不损害其特性的范围内,也可以包含其他树脂或添加剂。作为添加剂,可以举出例如抗氧化剂、耐候剂、润滑剂、抗粘剂、抗静电剂、防雾剂、防滴剂(抗流挂剂)、颜料、填料等。
线性低密度聚乙烯优选是使用茂金属催化剂进行聚合而成。前述茂金属催化剂是活性点较为单一的被称为所谓单点位(single-site)催化剂种类的催化剂,是一种包括含环戊二烯基骨架的配体的、至少具有周期表第IV族(副族)的过渡金属化合物的催化剂。作为代表性物质,可以举出过渡金属的茂金属配合物、例如锆或钛的双环戊二烯基配合物与作为助催化剂的甲基铝氧烷等发生反应而得到的催化剂,是对各种配合物、助催化剂、载体等进行各种组合而得到的均相或非均相催化剂。作为前述茂金属催化剂,可以举出例如日本特开昭58-19309号、同59-95292号、同59-23011号、同60-35006号、同60-35007号、同60-35008号、同60-35009号、同61-130314号、日本特开平3-163088号公报等中公知的物质。
线性低密度聚乙烯可以通过在茂金属催化剂的存在下,利用气相聚合法、淤浆聚合法、溶液聚合法等制造工艺而使乙烯和α-烯烃共聚来得到。共聚物中,优选使用碳原子数为4~12的α-烯烃。具体而言,可以举出丁烯、戊烯、己烯、庚烯、辛烯、壬烯、癸烯等。
更具体而言,作为线性低密度聚乙烯,可以通过如下方式制造:在实质上隔绝氧、水等的状态下,在选自于脂肪族烃(己烷、庚烷等)、芳族烃(苯、甲苯、二甲苯等)、脂环族烃(环己烷、甲基环己烷等)等中的不活性烃溶剂的存在下,将乙烯和α-烯烃进行聚合来得到;作为聚合温度,可选自于0~300℃的范围;作为聚合压力可选择大气压~约100kg/cm2的范围;作为聚合时间可选自1分钟~10小时的范围。
作为使用茂金属催化剂进行聚合而得到的线性低密度聚乙烯,与例如用齐格勒型催化剂或菲利普斯型催化剂而得到的共聚物在性状上不同,并且存在所谓分子量分布较窄、分子链的支化密度几乎相等的特征。利用茂金属催化剂的线性低密度聚乙烯的聚合例如在日本特开2009-1776号公报或本申请人等提出的日本特开平8-169076号公报中详细描述,本领域技术人员可以基于这些公报或其他现有技术,在茂金属催化剂的存在下制造线性低密度聚乙烯。或者,还可以使用市售的作为用茂金属催化剂聚合得到的线性低密度聚乙烯的产品。
此外,线性低密度聚乙烯进一步优选为用茂金属催化剂聚合得到的长链支化型(长支链型)的线性低密度聚乙烯。具有碳原子数大于20的长链支化(长支链)的线性低密度聚乙烯兼具柔软性和加工性。因此,从前述网状结构体的制造的观点出发,是特别有利的。长链支化型线性低密度聚乙烯还可以通过公知的方法而由本领域技术人员适当合成,还可以使用市售的作为长链支化型线性低密度聚乙烯的产品。作为长链支化(长支链)的导入方法,可以举出例如使用茂金属类催化剂并使直接乙烯与α-烯烃共聚的方法。作为此时的茂金属类催化剂,可以举出使用具有交联双环戊二烯基配体的配合物的例子、使用具有交联双茚基配体的配合物的例子、使用限制几何构型催化剂的例子、使用具有苯并茚基配体的配合物的例子。此外,使用具有交联(环戊二烯基)(茚基)配体的配合物的方法也在长链支化的生成中是优选的。这些方法中,可以适当选择配合物的种类或催化剂制备条件、聚合条件而控制长链支化的质和量。
线性低密度聚乙烯的熔体流动速率优选为0.5~10g/10min、进一步优选为1~5g/10min。熔体流动速率低于0.5g/10min的情况中,成型时的压力负载有时变大,此外,大于10g/10min的情况下,成膜稳定性低,故而有时不优选。此外,线性低密度聚乙烯的密度为0.900~0.940g/cm3、优选为0.910~0.930g/cm3。偏离这些范围的情况下,前述第一纤维与前述第二纤维之间的热熔接有可能不会充分进行。
由线性低密度聚乙烯构成的前述第二热塑性树脂层的厚度为4~10μm、优选为4~9μm、进一步优选为4~7μm。若该厚度低于4μm,则在本用途中无法得到令人满意的粘接力。另一方面,若大于10μm,则拉伸强度降低,会变得柔软,刚性过度降低,因此作为胶带基材有可能无法得到充分的性能。
由线性低密度聚乙烯构成的前述第二热塑性树脂层可以仅层叠在由聚烯烃类树脂构成的前述第一热塑性树脂层的单面上,也可以层叠在前述第一热塑性树脂层的两面上。在前述第一热塑性树脂层的两面上层叠前述第二热塑性树脂的情况下,各个第二热塑性树脂的组成、厚度可以相同,也可以不同。但是,优选满足上述厚度、上述熔体流动速率的条件或者上述的组成条件等。
构成前述网状结构体(即基材2)的前述多根第一纤维可以是构成沿着前述第一方向单轴拉伸而成的第一单轴拉伸网状膜的多根纤维(即前述第一单轴拉伸网状膜的构成纤维),或者分别沿着轴向拉伸同时沿着前述第一方向排列的多根拉伸纤维(拉伸纤维组)。同样地,构成前述网状结构体(基材2)的前述多根第二纤维可以是构成沿着前述第二方向单轴拉伸而成的第二单轴拉伸网状膜的多根纤维(即前述第二单轴拉伸网状膜的构成纤维),或者分别沿着轴向拉伸同时沿着前述第二方向排列的多根拉伸纤维(拉伸纤维组)。
前述单轴拉伸网状膜是具有单轴拉伸的网状结构的膜,包括被单轴拉伸且在多个部位进行纤维分裂而得到的多层膜沿着与其拉伸方向正交的方向展开而得到的分割纤维膜(以下称为“分割网”);以及具有多个缝隙的多层膜单轴拉伸而得到的网状膜(以下称为“缝隙网”)。前述多层膜具有在由聚烯烃类树脂构成的前述第一热塑性树脂层的两面上层叠了由线性低密度聚乙烯构成的前述第二热塑性树脂层(粘接层)而得到的三层结构。
接着,针对前述网状结构体的一些实施方式进行说明。
[第一网状结构体]
第一网状结构体是作为前述单轴拉伸网状膜的分割网与作为前述单轴拉伸网状膜的缝隙网以彼此的拉伸方向大致正交的方式层叠粘接而得到的层叠无纺布。图2示出前述分割膜,图3示出前述缝隙网,图3示出前述第一网状结构体。
分割网31可以通过下述方式得到:将多层膜沿着长度方向(纵向)单轴拉伸,沿着作为拉伸方向的纵向在多个部位进行纤维分裂(例如进行纤维分裂为交错状),其后沿着与拉伸方向正交的横向(宽度方向)扩展(加宽),从而形成。在此,前述多层膜如上所述,具有在由聚烯烃类树脂构成的前述第一热塑性树脂的两面上层叠了由线性低密度聚乙烯构成的前述第二热塑性树脂层而得到的三层结构。分割网31如图2所示那样,具有网格状结构,作为其构成纤维,具有沿着拉伸方向延伸的彼此几乎平行的多根主干纤维31a、以及将相邻的主干纤维31a彼此连接的分支纤维31b。通过将前述多层膜单轴拉伸,从而构成前述多层膜的分子沿着拉伸方向取向。其结果是,分割网31在作为拉伸方向(组成成分的取向方向)的长度方向(纵向)上具有较强的强度。
缝隙网32可以通过下述方式形成:在多层膜上形成沿着宽度方向(横向)延伸的多个缝隙(例如形成为交错状),其后,沿着宽度方向(横向)拉伸,从而形成。前述多层膜如上所述,具有在由聚烯烃类树脂构成的前述第一热塑性树脂的两面上层叠了由线性低密度聚乙烯构成的前述第二热塑性树脂层而得到的三层结构。缝隙网32如图3所示那样,具有菱形的网格状结构。通过将前述多层膜单轴拉伸,从而构成前述多层膜的分子沿着拉伸方向取向,其结果是,缝隙网32在作为拉伸方向(组成成分的取向方向)的宽度方向(横向)上具有较强的强度。
前述第一网状结构体如图4所示那样,通过下述方式形成:将分割网31(图2)与缝隙网32(图3)以彼此的拉伸方向大致正交的方式层叠,其后通过热压接进行粘接来形成。即,前述第一网状结构体是将分割网31(图2)与缝隙网(图3)以彼此的拉伸方向大致正交的方式层叠粘接而得到的层叠无纺布。第一网状结构体的单位面积重量、构成纤维尺寸(厚度或宽度)、拉伸强度等各种的特性能够通过适当调整前述多层膜的前述第一热塑性树脂层的厚度、拉伸的倍率、分割膜31中的纤维分裂部位、缝隙膜32中的缝隙的形成部位等而控制。应予说明,在前述第一网状结构体中,分割网31的构成纤维组、主要是主干纤维31a群相当于前述多根第一纤维,构成缝隙网32的纤维组相当于前述多根第二纤维。
[第二网状结构体]
第二网状结构体如图5所示那样,是将分割网31(图2)和分割网31(图2)以彼此的拉伸方向大致正交的方式层叠粘接而得到的层叠无纺布。第二网状结构体的单位面积重量、构成纤维的尺寸(厚度或宽度)、拉伸强度等各种的特性能够通过适当调整前述多层膜的前述第一热塑性树脂层的厚度、拉伸的倍率、分割网31中的纤维分裂部位等而控制。应予说明,前述第二网状结构体中,构成一个分割网31的纤维组、主要是主干纤维31a群相当于前述多根第一纤维,构成另一个分割网31的纤维组、主要是主干纤维31a群相当于前述多根第二纤维。
[第三网状结构体]
第三网状结构体是包含分别沿着轴向拉伸同时沿着前述第一方向排列的多根拉伸纤维的第一拉伸纤维组、以及包含分别沿着轴向拉伸同时沿着前述第二方向排列的多根拉伸纤维的第二拉伸纤维组层叠粘接而得到的层叠无纺布。前述拉伸纤维可以通过例如将与前述多层膜相同的构成的多层胶带沿着长度方向(纵向)单轴拉伸而形成。应予说明,在前述第三网状结构体中,构成前述第一拉伸纤维组的多根拉伸纤维相当于前述多根第一纤维,构成前述第二拉伸纤维组的多根拉伸纤维相当于前述多根第二纤维。
[第四网状结构体]
第四网状结构体是以构成前述第一拉伸纤维组的多根拉伸纤维成为经纱、且构成前述第二拉伸纤维组的多根拉伸纤维成为纬纱的方式以任意的编织方法编织,其后将前述第一拉伸纤维组和前述第二拉伸纤维组通过粘接等而一体化得到的纺织布。应予说明,前述第四网状结构体中,相当于经纱的构成前述第一拉伸纤维组的多根拉伸纤维相当于前述多根第一纤维,相当于纬纱的构成前述第二拉伸纤维组的多根拉伸纤维相当于前述多根第二纤维。
[第五网状结构体]
第五网状结构体例如是将包含分割网31(图2)和多根拉伸纤维的拉伸纤维组层叠粘接而得到的层叠无纺布。前述第五网状结构体可以具有例如分割网31与前述第二拉伸纤维组层叠粘接而得到的二层结构、或者在分割网31的两面上层叠粘接前述第二拉伸纤维组而得到的三层结构。应予说明,前述第五网状结构体中,构成分割网31的纤维组、主要是主干纤维31a群相当于前述多根第一纤维,构成前述第二拉伸纤维组的多根拉伸纤维相当于前述多根第二纤维。
应予说明,前述网状结构体如上述那样,只要具有通过将沿着与粘胶带1的长度方向(纵向)对应的第一方向上拉伸的多根第一纤维和沿着与粘胶带2的宽度方向(横向)对应的第二方向上拉伸的多根第二纤维进行层叠或编织所得到的结构,则不限于前述第一~第五网状结构体。
接着,简单说明粘合片1的制造方法的一例。首先,准备成为基材2的网状结构体。接着,通过挤出层压加工而在前述网状结构体的两面上形成例如包含低密度聚乙烯(LDPE)的层压层。接着,在前述网状结构体的一个面侧、即前述层压层上涂布例如丙烯酸类粘合剂而形成粘合剂层3。由此,得到粘合片1。应予说明,根据需要,在使用粘合片1时剥离的剥离片贴附于前述丙烯酸类粘合剂(粘合剂层3)的露出面,和/或将剥离剂(背面处理剂)在前述网状结构体的另一表面侧、即前述层压层上涂布。
实施例
下面,通过实施例具体说明本发明。但是,以下的实施例不对本发明进行任何限定。
为了验证粘胶带1的易裁切性、生产率和操作性,准备构成其基材2的网状结构体的多个样品,针对各个样品测定或评价如图6、图7所示的各项目(特性)。
[实施例]
实施例1~4中,分别将分割网31与分割网31彼此的拉伸方向大致正交的方式层叠粘接的网状结构体(前述第二网状结构体)。分割网31中,作为前述多层膜的主层的第一热塑性树脂层使用树脂A,在前述第一热可塑树脂层的两面上通过水冷吹胀法层叠树脂B作为前述第二热塑性树脂层(粘接层)。并且,将分割网31和分割网31通过热熔接而粘接,得到实施例1~4。应予说明,通过适当变更制作分割网31时的条件,将实施例1~4制成特性不同的网状结构体。
[比较例]
比较例1相对于实施例1而言,是使用树脂C替代树脂B作为前述多层膜的前述第二热塑性树脂层(粘接层)的比较例(即,前述第二网状结构体)。比较例2是将分割网31和缝隙网32以彼此的拉伸方向大致正交的方式层叠粘接而得到的网状结构体(前述第一网状结构体)。分割网31和缝隙网32中,作为前述多层膜的主层的第一热塑性树脂层使用树脂A,在前述第一热可塑树脂层的两面上通过水冷吹胀法层叠树脂C作为前述第二热塑性树脂层(粘接层)。并且,将分割网31和缝隙网32通过热熔接粘接而得到比较例2。比较例3相对于比较例2而言,是使用树脂B替代树脂C作为前述多层膜的前述第二热塑性树脂层(粘接层)的比较例(即,前述第一网状结构体)。比较例4是与实施例1~4相同的网状结构体(即,前述第二网状结构体),通过适当变更制作分割网31时的条件,制成与实施例1~4特性不同的网状结构体。比较例5是市售的网状结构体,具有与前述第四网状结构体相同的结构。
树脂A~C如下所述。应予说明,树脂B是是使用茂金属催化剂进行聚合而得到的具有长链支化(长支链)的线性低密度聚乙烯。
树脂A:高密度聚乙烯HY444(日本聚乙烯株式会社(Japan Polyethylene Corp.)制造)
树脂B:线性低密度聚乙烯CB2001(住友化学株式会社制造)
树脂C:低密度聚乙烯LE541H(日本聚乙烯株式会社制造)
针对各个实施例1~4和比较例1~5,测定前述第一纤维(经纱)的厚度、幅和单纱强度、前述第二纤维(纬纱)的厚度和宽度、第一方向(纵向)的拉伸强度、前述多根第一纤维与前述多根第二纤维之间的粘接力(分割网与分割网的粘接力、分割网与缝隙网的粘接力)、利用悬臂法得到的第一方向(纵向)和第二方向(横向)的抗弯强度。
前述第一方向的拉伸强度使用拉伸试验机而测定。具体而言,从各个实施例1~4和比较例1~5中裁切出试验片(纵200mm×横50mm),将裁切出的试验片的两端以100mm的夹持间距用夹具夹持,接着,以200mm/min的拉伸速度拉伸,测定发生的最大点强度。
对于前述第一纤维的单纱强度,将分割网或缝隙网的试验片(纵200mm×横50mm)的拉伸试验结果除以前述试验片的构成纤维数,或将相当于前述试验片的n根拉伸纤维组的拉伸试验结果除以n而算出。
前述多根第一纤维与前述多根第二纤维之间的粘接力使用拉伸试验机而测定。具体而言,从各个实施例1~4和比较例1~5中裁切试验片(纵200mm×横150mm),从裁切的试验片的上方,将与拉伸试验机的测力传感器连接的U字型器具挂在试验片的中央部分。试验片的下部固定于拉伸试验机上,以500mm/min.的拉伸速度拉伸,用位移40mm~90mm的载重指示值的振幅的平均值,记作粘接力。
此外,评价各个实施例1~4和比较例1~5的挤出层压加工时的成型性、是否发生褶皱等,同时在各个实施例1~4和比较例1~5上形成粘合剂层而制成粘胶带,评价各粘胶带的易裁切性(手撕性)、各粘胶带的生产率(挤出层压加工时是否发生褶皱)、裁切时是否有纤维偏移(网格偏移)、贴附操作性(是否发生褶皱或扭曲)、剥离操作性(是否有撕裂、是否有剥离残留)等。
实施例1~4中的各特性的测定或评价结果示于图6,比较例1~5中的各特性的测定或评价结果示于图7。
实施例1~4关于易裁切性、生产率和操作性均得到了良好的结果。即,易裁切性(手撕性)良好,挤出层压加工时不发生褶皱,贴附操作也容易,剥离时没有发生撕裂或剥离残留。与此相对地,比较例1中发生剥离残留,比较例2~4中易裁切性(手撕性)差,比较例5中挤出层压加工时发生褶皱,成型性差。即,比较例1~5针对易裁切性、生产率和操作性中的至少一个无法得到良好的结果。
由上述可知,通过使用具有与实施例1~4同等特性的网状结构体作为粘胶带的基材,得到易裁切性、生产率和操作性良好的粘胶带。标号说明
1……粘合片
2……基材(网状结构体)
3……粘合剂层
31……分割网(单轴拉伸网状膜)
32……缝隙网(单轴拉伸网状膜)

Claims (2)

1.一种粘胶带,其包含基材以及在所述基材的层的一个面侧设置的粘合剂层,所述基材包含热塑性树脂制的网状结构体;其中,
所述网状结构体具有通过将沿着与所述粘胶带的长度方向对应的第一方向上拉伸的多根第一纤维和沿着与所述粘胶带的宽度方向对应的第二方向上拉伸的多根第二纤维进行层叠或编织而得到的结构;
所述第一纤维和所述第二纤维,包含由聚烯烃类树脂构成的第一热塑性树脂层、以及由线性低密度聚乙烯构成的第二热塑性树脂层,并以所述第二热塑性树脂层作为粘接层而彼此粘接;并且
(a)所述第一纤维的厚度为0.04mm以下,所述第一纤维的宽度为0.6mm以下;
(b)所述第二纤维的厚度大于所述第一纤维的厚度,所述第二纤维的宽度大于或等于所述第一纤维的宽度;
(c)所述网状结构体在所述第一方向上的拉伸强度为130N/50mm~250N/50mm;
(d)利用悬臂法得到的所述网状结构体在所述第一方向上的抗弯强度为40mm~80mm;
(e)利用悬臂法得到的所述网状结构体在所述第二方向上的抗弯强度为65mm~95mm;
(f)所述多根第一纤维和所述多根第二纤维以40N以上的粘接力相互粘接;
(g)所述第一纤维的单纱强度为5N以下。
2.一种粘胶带用基材,其包含热塑性树脂制的网状结构体,其中,
所述粘胶带用基材具有通过将沿着与粘胶带的长度方向对应的第一方向上拉伸的多根第一纤维和沿着与所述粘胶带的宽度方向对应的第二方向上拉伸的多根第二纤维进行层叠或编织而得到的结构;
所述第一纤维和所述第二纤维,包含由聚烯烃类树脂构成的第一热塑性树脂层、以及由线性低密度聚乙烯构成的第二热塑性树脂层,并以所述第二热塑性树脂层作为粘接层而彼此粘接;并且
(a)所述第一纤维的厚度为0.04mm以下,所述第一纤维的宽度为0.6mm以下;
(b)所述第二纤维的厚度大于所述第一纤维的厚度,所述第二纤维的宽度大于或等于所述第一纤维的宽度;
(c)所述网状结构体在所述第一方向的拉伸强度为130N/50mm~250N/50mm;
(d)利用悬臂法得到的所述网状结构体在所述第一方向上的抗弯强度为40mm~80mm;
(e)利用悬臂法得到的所述网状结构体在所述第二方向上的抗弯强度为65mm~95mm;
(f)所述多根第一纤维和所述多根第二纤维以40N以上的粘接力相互粘接;
(g)所述第一纤维的单纱强度为5N以下。
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