CN108857410A - Automobile tail fin gluing welding group founds production line - Google Patents
Automobile tail fin gluing welding group founds production line Download PDFInfo
- Publication number
- CN108857410A CN108857410A CN201810693349.6A CN201810693349A CN108857410A CN 108857410 A CN108857410 A CN 108857410A CN 201810693349 A CN201810693349 A CN 201810693349A CN 108857410 A CN108857410 A CN 108857410A
- Authority
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- China
- Prior art keywords
- shell
- bottom case
- welding
- gluing
- adhesive tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 69
- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 239000002390 adhesive tape Substances 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000009434 installation Methods 0.000 claims abstract description 27
- 238000012546 transfer Methods 0.000 claims abstract description 26
- 239000003292 glue Substances 0.000 claims description 37
- 230000004807 localization Effects 0.000 claims description 21
- 238000005452 bending Methods 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 12
- 230000007480 spreading Effects 0.000 claims description 7
- 238000003892 spreading Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims 1
- 239000006260 foam Substances 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 11
- 239000011265 semifinished product Substances 0.000 description 11
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses automobile tail fin gluing welding groups to found production line, including transfer robot, empennage adhesive tape unit and control system, transfer robot surrounding is equipped with bottom case gluing feeding unit material, shell feeding unit material, roll-over unit and welding unit, roll-over unit is located between transfer robot and empennage adhesive tape unit, transfer robot includes handling machinery arm, it is mounted on the carrying rotating block of handling machinery arm end and is mounted on the carrying disk carried on rotating block, it carries and carrying and installation frame is installed on disk, bottom case adsorbing mechanism is disposed on carrying and installation frame, shell adsorbing mechanism and overturning adsorbing mechanism.The present invention realizes the gluing of bottom case and shell, welding, also achieves the automation installation of foam, buckle and nut；It reduces by 3 operators, substantially reduces cost of labor；Improve production efficiency；Improve production qualification rate；Mitigate the labor intensity of operator；Less gluing is to Health Impact.
Description
Technical field
The present invention relates to one of auto parts and components PRODUCTION TRAITS field production equipment, especially a kind of automobile tail fin is applied
Glue welding group founds production line.
Background technique
Automobile tail fin generally comprises bottom case, shell, several buckles and adhesive tape.Automobile tail fin belongs to the exterior trimming parts of automobile, therefore
It often needs due to scratching the brake lamp damage living being installed on empennage with changing automobile tail fin, in the so big situation of demand
Under, the welding of bottom case and shell also rests on manual welding or semi-automatic welding, and the product after welding passes through manually installed
Buckle and corresponding accessory, later again by artificial adhesive tape, since it uses manual operation substantially, production efficiency is low, produces
Quality is unstable, needs round the clock with the secondary demand for being just able to satisfy market of changing shifts.
When welding, shell is is installed on bottom case, then the two is sent to weldering by the mode that uses on bottom case after cementing
It connects in equipment, realizes welding.Existing glue spreading method has the following disadvantages：Primary coat position is improper, and gluing is uneven, and there are overbrushings
Or situation is applied less；Human input is big, and labor intensity is high.
Adhesive tape plays a part of seal shock-proof to auto parts and components, is indispensable component on auto parts and components.It is existing
Sticking method be：Now automobile tail fin is placed in jig, the region for then needing to attach adhesive tape to automobile tail fin carries out by hand
Primer is applied, the gluing usually on bottom case, the reference line for being directed at attached area again later carries out the stickup of adhesive tape.Existing patch
Gluing method has the following disadvantages：Primary coat position is improper, and gluing is uneven, applies situation there are overbrushing or less；Human input is big, labour
Intensity is high；Mounting quality is unstable, the offset of adhesive tape sticking position, the bad phenomenons such as adhesive tape corrugation easily occurs.
In conclusion existing adhesive tape method, which exists, influences production efficiency, mounting quality wild effect.
Summary of the invention
The purpose of the present invention is to provide a kind of vertical production line of automobile tail fin gluing welding group, realizes bottom case and shell
Gluing, welding, also achieve foam, buckle and nut automation installation.
The solution that the present invention solves its technical problem is：Automobile tail fin gluing welding group founds production line, including carries
Robot, empennage adhesive tape unit and control system, the transfer robot surrounding are equipped with bottom case gluing feeding unit material, shell
Feeding unit material, roll-over unit and welding unit, the roll-over unit are located between transfer robot and empennage adhesive tape unit, institute
State transfer robot include handling machinery arm, the carrying rotating block for being mounted on handling machinery arm end and be mounted on carrying rotation
Carrying disk on block is equipped with carrying and installation frame on the carrying disk, and bottom case absorption is disposed on the carrying and installation frame
Mechanism, shell adsorbing mechanism and overturning adsorbing mechanism.
As a further improvement of the above technical scheme, the shell adsorbing mechanism is arranged in carrying and installation frame separate remove
The end face of disk is transported, the bottom case adsorbing mechanism and overturning adsorbing mechanism are arranged in two opposite flanks of carrying and installation frame
On, shell adsorbing mechanism includes two shell mounting rails, and there are two shell sucker, the bottom cases for arrangement on every shell mounting rail
Adsorbing mechanism includes two bottom case bending framves at least one bending part, on each bottom case bending frame there are two arrangements
Bottom case sucker, the overturning adsorbing mechanism include two overturning bending framves at least one bending part, each overturning
There are two overturn sucker for arrangement on bending frame.
As a further improvement of the above technical scheme, the bottom case gluing feeding unit material includes bottom case conveying frame and position
Bottom case Glue Spreading Robot by bottom case conveying frame, the upper surface of the bottom case conveying frame are disposed with two bottom case conveyor tracks
Road and along bottom case delivery track move back and forth bottom case localization tool, bottom case Glue Spreading Robot include bottom case gluing mechanical arm and
It is mounted on the bottom case gluing spray head of bottom case gluing mechanical arm tail end, shell feeding unit material includes shell rack, the shell rack
Side arrangement have the outlet that can be passed in and out for shell trolley, the inner top surface of shell rack be disposed with shell horizontal moving cylinder
And it is mounted on shell horizontal moving cylinder motion end and the vertical mechanical arm for clamping shell in shell trolley, shell rack
Interior arrangement shell conveying frame is disposed with two shell delivery tracks and past along shell delivery track in the shell conveying frame
The shell localization tool moved again.
As a further improvement of the above technical scheme, the roll-over unit includes overturning frame, is arranged in overturning frame
On two overturning motors and the rollover stand that is arranged between two overturning motors, be disposed with several on the rollover stand and turn over
The overturning gripping block for rotating clamping cylinder and being arranged on overturning rotation clamping cylinder.
As a further improvement of the above technical scheme, the welding unit includes welding stand and is arranged in welding stand
The welding lower table of middle and lower part, the upper surface of the welding lower table are disposed with bottom case welding block, the bottom case weldering
Connect the shell welding block that the close or separate bottom case welding block of energy is disposed with above operation block.
As a further improvement of the above technical scheme, the empennage adhesive tape unit includes four station rotary platforms, installation
In four workpiece localization tools of four station rotary platforms, adhesive tape feed device, adhesive tape mechanical arm and it is mounted on adhesive tape mechanical arm
The executive module of end, the executive module include rubber-coated mechanism, compressing glue mechanism, turntable and for grabbing adhesive tape at least one
A handgrip mechanism, the handgrip mechanism, rubber-coated mechanism and compressing glue mechanism are installed on turntable, and the turntable is mounted on adhesive tape machine
Tool arm end.
As a further improvement of the above technical scheme, the handgrip mechanism include the first positioning plate for being mounted on turntable,
Two the first bushings, two pneumatic clampers and the second positioning plate, two pneumatic clampers pass through fixing seat respectively and are mounted on the second positioning plate
Two sides, two first bushings are separately fixed in the first positioning plate in corresponding location hole, in each first bushing
It is provided with guide pin, one end of guide pin is fixed on the second positioning plate after being inserted into the location hole of the second positioning plate, the guiding
The outer surface of pin is set with the first compressed spring, first compressed spring between the first positioning plate and the second positioning plate,
The clamping end of the pneumatic clamper is provided with clamping jaw.
As a further improvement of the above technical scheme, the rubber-coated mechanism includes the first cylinder, angled seat, fixed plate, peace
Glue dispensing valve in fixed plate, the linear guide for being mounted on the gluing head of glue dispensing valve one end and being mounted on turntable, described
One cylinder is mounted on turntable, and the extension end of first cylinder is connect with guide pin, and the guide pin is connect with angled seat, described
Angled seat is mounted in fixed plate, and the fixed plate is mounted in linear guide, and the second compressed spring is provided on the guide pin.
As a further improvement of the above technical scheme, the compressing glue mechanism includes slider cylinder, is mounted on slider cylinder
Attachment base, turning rolls and the idler wheel of output end, the idler wheel are mounted on turning rolls by first rotating shaft, and the turning rolls is logical
It crosses pin to connect with attachment base, oil-free bushing and third compressed spring is provided in the axle sleeve.
As a further improvement of the above technical scheme, the vertical installation unit of group is disposed with by the adhesive tape mechanical arm, it is described
The vertical installation unit of group includes at least one buckle feeding unit material, nut feeding unit material, screw conveying mechanism and the vertical machinery of a group
Arm, the end of described group of vertical mechanical arm are equipped with the vertical disk of group, and there are two buckle handgrip, six spiral shells for arrangement on described group of vertical disk
Female handgrip and a screw electric screwdriver.
The beneficial effects of the invention are as follows：The present invention by setting transfer robot, empennage adhesive tape unit, control system,
Bottom case gluing feeding unit material, shell feeding unit material, roll-over unit and welding unit, operator place bottom case on bottom case gluing
On material unit, it is delivered directly to gluing station and carries out gluing；Shell crawl on trolley is placed into specified by shell feeding unit material
On position；The bottom case for being painted with glue crawl is placed on welding unit by transfer robot by bottom case adsorbing mechanism, then passes through shell
Shell crawl is placed on the bottom case of welding unit by adsorbing mechanism, and welding unit welds together bottom case and shell, is carried
Robot is placed on roll-over unit from welding unit by the semi-finished product being welded crawl again by shell adsorbing mechanism, and overturning is single
Semi-finished product after overturning are placed on four station rotary platforms by overturning adsorbing mechanism by semi-finished product turnback, transfer robot by member
On, part station rotary is put to vertical station is organized by four station rotary platforms, and it is vertical to complete buckle, nut and screw group in the vertical station of group；Group
It rotates after the completion of vertical station to adhesive tape station and carries out adhesive tape；After having pasted adhesive tape, workpiece goes to discharging station, passes through blanking machine
Tool hand grabbing workpiece, which is put on school conveyer belt out, exports finished product.The present invention realizes the gluing of bottom case and shell, welding, also real
The automation installation of foam, buckle and nut is showed；It reduces by 3 operators, substantially reduces cost of labor；Improve production effect
Rate；Improve production qualification rate；Mitigate the labor intensity of operator；Less gluing is to Health Impact.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described.Obviously, described attached drawing is a part of the embodiments of the present invention, rather than is all implemented
Example, those skilled in the art without creative efforts, can also be obtained according to these attached drawings other designs
Scheme and attached drawing.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is bottom case adsorbing mechanism in the present invention, shell adsorbing mechanism and the structural schematic diagram for overturning adsorbing mechanism；
Fig. 3 is the partial structure diagram of bottom case gluing feeding unit material in the present invention；
Fig. 4 is the structural schematic diagram one of shell feeding unit material in the present invention；
Fig. 5 is the structural schematic diagram two of shell feeding unit material in the present invention；
Fig. 6 is the structural schematic diagram of roll-over unit in the present invention；
Fig. 7 is the structural schematic diagram of empennage adhesive tape unit in the present invention；
Fig. 8 is the structural schematic diagram of executive module in the present invention；
Fig. 9 is the structural schematic diagram of rubber-coated mechanism and compressing glue mechanism in the present invention；
Figure 10 is the structural schematic diagram of workpiece localization tool in the present invention；
Figure 11 is the structural schematic diagram that vertical mechanical arm is organized in the present invention.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, be previously mentioned in text
All connection/connection relationships not singly refer to that component directly connects, and referring to can be added deduct according to specific implementation situation by adding
Few couple auxiliary, to form more preferably coupling structure.
Referring to Fig.1~Figure 11, automobile tail fin gluing welding group found production line, including transfer robot 1, empennage adhesive tape list
Member and control system, 1 surrounding of transfer robot are equipped with bottom case gluing feeding unit material 2, shell feeding unit material 3, overturning list
Member 9 and welding unit, the roll-over unit 9 are located between transfer robot 1 and empennage adhesive tape unit, the transfer robot
1 includes handling machinery arm, the carrying for being mounted on the carrying rotating block of handling machinery arm end and being mounted on carrying rotating block
Disk is equipped with carrying and installation frame on the carrying disk, bottom case adsorbing mechanism is disposed on the carrying and installation frame, shell is inhaled
Random structure and overturning adsorbing mechanism.Transfer robot, empennage adhesive tape unit, bottom case gluing feeding unit material, shell feeding unit material,
Roll-over unit and welding unit have control system control.
Bottom case is placed on bottom case gluing feeding unit material 2, gluing station is delivered directly to and carries out gluing；Shell feeding unit material
3 are placed into the shell crawl on trolley on designated position；Transfer robot 1 will be painted with the bottom case of glue by bottom case adsorbing mechanism
Crawl is placed on welding unit, then shell crawl is placed on the bottom case of welding unit by shell adsorbing mechanism, and welding is single
Member welds together bottom case and shell, and transfer robot 1 passes through half that shell adsorbing mechanism will be welded from welding unit again
Finished product crawl is placed on roll-over unit 9, and roll-over unit 9 is by semi-finished product turnback, so that the bottom case of semi-finished product is upward, is carried
Semi-finished product after overturning are placed on four station rotary platforms by robot 1 by overturning adsorbing mechanism, put part by four station rotary platforms
Station rotary extremely organizes vertical station, and organizing, vertical station completion buckle, nut and screw group are vertical；It rotates after the completion of the vertical station of group to rubberizing
Station carries out adhesive tape；After having pasted adhesive tape, workpiece goes to discharging station, is put by blanking mechanical hand grabbing workpiece in school out
Finished product is exported on conveyer belt.
It is further used as preferred embodiment, the shell adsorbing mechanism is arranged in carrying and installation frame far from carrying circle
The end face of disk, the bottom case adsorbing mechanism and overturning adsorbing mechanism are arranged on two opposite flanks of carrying and installation frame,
Shell adsorbing mechanism includes two shell mounting rails, and there are two shell sucker 15, the bottom cases for arrangement on every shell mounting rail
Adsorbing mechanism includes two bottom case bending framves 19 at least one bending part, is disposed on each bottom case bending frame 19
Two bottom case suckers 16, the overturning adsorbing mechanism include two overturning bending framves 18 at least one bending part, each
There are two overturn sucker 17 for arrangement on the overturning bending frame 18.The present invention is made by bottom case bending frame 19 and overturning bending frame 18
The outer surface of bottom case can be attached by obtaining corresponding sucker, convenient for being fixed.
It is further used as preferred embodiment, the bottom case gluing feeding unit material 2 includes bottom case conveying frame 20 and position
Bottom case Glue Spreading Robot in 20 side of bottom case conveying frame, it is defeated that the upper surface of the bottom case conveying frame 20 is disposed with two bottom cases
The bottom case localization tool 22 for sending track 21 and moving back and forth along bottom case delivery track 21, bottom case Glue Spreading Robot includes bottom case gluing
Mechanical arm and the bottom case gluing spray head for being mounted on bottom case gluing mechanical arm tail end.Shell feeding unit material 3 includes shell rack 30,
The side arrangement of the shell rack 30 has the outlet that can be passed in and out for shell trolley, and the inner top surface of shell rack 30 is disposed with
Shell horizontal moving cylinder 34 and it is mounted on 34 motion end of shell horizontal moving cylinder and for clamping shell in shell trolley
Vertical mechanical arm 35, shell conveying frame is arranged in shell rack 30, is disposed with two shells in the shell conveying frame
Delivery track 36 and the shell localization tool 37 moved back and forth along shell delivery track 36.
Bottom case is placed on bottom case localization tool 22 by operator, effect of the bottom case localization tool 22 in its driving source
Under, transport to gluing station, bottom case Glue Spreading Robot gluing on corresponding position in bottom case, after the completion of gluing, conveying robot
Bottom case is transported in welding unit by people 1.At the same time, shell horizontal moving cylinder 34 drives vertical mechanical arm to be moved to trolley
In in corresponding enclosure location, shell is fixed by the clamping tool of 35 end of corresponding inductor and vertical mechanical arm,
Vertical mechanical arm resets, and under the drive of shell horizontal moving cylinder 34, operation puts shell to 37 top of shell localization tool
Enter in shell localization tool 37, shell localization tool 37 is moved under the driving of its driving source along shell delivery track 36
Designated position after transfer robot 1 is adsorbed shell by shell adsorbing mechanism, is passed to the bottom case positioned at welding unit
On, bottom case and shell are welded and fixed for welding unit work.
It is further used as preferred embodiment, the roll-over unit 9 includes overturning frame 96, is arranged in overturning frame 96
On two overturning motors and the rollover stand 97 that is arranged between two overturning motors, be disposed on the rollover stand 97 several
Platform overturning rotation clamping cylinder 98 and the overturning gripping block being arranged on overturning rotation clamping cylinder 98.
Semi-finished product are placed into and are turned over by the enclosure location of product after the absorption welding of shell adsorbing mechanism by transfer robot 1
On pivoted frame 97, after overturning rotation clamping cylinder 98 drives overturning gripping block rotation, semi-finished product are fixed, overturning motor, which drives, to be turned over
Pivoted frame 97 rotates 180 °, after transfer robot 1 is adsorbed semi-finished product by turnover mechanism, and overturning rotation clamping cylinder 98, which drives, to be turned over
Turn to clamp block reset, semi-finished product be unclamped, semi-finished product are put into four station rotary platforms by presetting track by transfer robot 1
On, in order to subsequent group of vertical and gluing adhesive tape.
It is further used as preferred embodiment, under the welding unit includes welding stand and is arranged in welding stand
The upper surface of the welding lower table in portion, the welding lower table is disposed with bottom case welding block, the bottom case Welder
Make the shell welding block that the close or separate bottom case welding block of energy is disposed with above block.
It is further used as preferred embodiment, the vertical installation unit of group, described group of vertical installation are disposed with by adhesive tape mechanical arm
Unit includes that at least one buckle feeding unit material, nut feeding unit material, screw conveying mechanism and a group found mechanical arm 8, described
The end of the vertical mechanical arm 8 of group is equipped with the vertical disk of group, and there are two buckle 83, six nuts of handgrip to grab for arrangement on described group of vertical disk
Hand 85 and a screw electric screwdriver 84.
It is further used as preferred embodiment, the empennage adhesive tape unit includes electric control system, the rotation of four stations
Turntable, four workpiece localization tools for being mounted on four station rotary platforms, adhesive tape feed device 4, adhesive tape mechanical arm 80 and installation
Executive module in 80 end of adhesive tape mechanical arm, the executive module include rubber-coated mechanism 6, compressing glue mechanism 7, turntable 82 and use
In at least one handgrip mechanism 5 of crawl adhesive tape, the handgrip mechanism 5, rubber-coated mechanism 6 and compressing glue mechanism 7 are installed in turntable
On 82, the turntable 82 is mounted on 80 end of adhesive tape mechanical arm.Preferably, the quantity of handgrip mechanism 5 is 3.5 edge of handgrip mechanism
Its mechanism center line bilateral symmetry.Turntable 82 is in crosswise, and 3 handgrip mechanisms 5 are distributed on three support arms of turntable 82, moulding
Mechanism 7 and rubber-coated mechanism 6 are arranged on remaining next support arm of turntable 82.It certainly, further include for controlling adhesive tape mechanical arm 80
The robot control cabinet of motion profile.
The handgrip mechanism 5 includes being mounted on the first positioning plate 56, two the first bushings, 52, two pneumatic clampers 53 of turntable 82
With the second positioning plate 57, two pneumatic clampers 53 are mounted on the two sides of the second positioning plate 57, two institutes by fixing seat 58 respectively
It states the first bushing 52 to be separately fixed in the first positioning plate 56 in corresponding location hole, is provided with and leads in each first bushing 52
To pin 51, one end of guide pin 51 is fixed on the second positioning plate 57 after being inserted into the location hole of the second positioning plate 57, the guiding
The outer surface of pin 51 is set with the first compressed spring 55, and first compressed spring 55 is located at the first positioning plate 56 and the second positioning
Between plate 57, that is, one end of the first compressed spring 55 and the first positioning plate 56 pressure are touched, the other end of the first compressed spring 55 and the
The pressure touching of two positioning plates 57, the clamping end of the pneumatic clamper 53 is provided with clamping jaw 54.The stretching motion of first cylinder can drive a little
Glue valve is moved along the linear guide, and the glue dispensing valve can realize the floating along linear guide.
The rubber-coated mechanism 6 include the first cylinder 61, angled seat, fixed plate 63, the glue dispensing valve 62 being mounted in fixed plate 63,
It is mounted on the gluing head 65 of 62 one end of glue dispensing valve and the linear guide 66 being mounted on turntable 82, first cylinder 61 is mounted on
On turntable 82, the extension end of first cylinder 61 is connect with guide pin 68, and the guide pin 68 is connect with angled seat, the angled seat
It is mounted in fixed plate 63, the fixed plate 63 is mounted in linear guide 66, is provided with the second compression on the guide pin 68
Spring 67 realizes the floating of gluing head 65 by the second compressed spring 67.
The compressing glue mechanism 7 includes slider cylinder 78, the attachment base 77 for being mounted on 78 output end of slider cylinder, turning rolls 71
And idler wheel 73, the idler wheel 73 are mounted on turning rolls 71 by first rotating shaft, the turning rolls 71 by pin with connect
Seat 77 connects, and oil-free bushing 76 and third compressed spring are provided in the axle sleeve, realizes the floating of idler wheel 73.
The four station rotaries platform includes chassis 11, rotary slicer 12 and the rotating platform for installing workpiece localization tool
13, central axis circumference of four workpiece localization tools along the rotating platform 13, the installation of rotating platform 13
Rotating platform 13 is driven to rotate in rotary slicer 12 and by rotary slicer 12.Preferably, rotary slicer 12 is servo
Motor.
Each workpiece localization tool includes that 213, two profiling limited blocks 211 of several profiling cushion blocks, fine motion are close
Sensor 212 and the gag lever post 214 being mounted on profiling cushion block 213, several described profiling cushion blocks 213 and two profiling limits
Position block 211 is mounted on rotating platform 13, several described profiling cushion blocks 213 form workpiece placed cavity, the profiling limited block
211 are located at the middle part of workpiece placed cavity, and the fine motion proximity sensor 212 is located at workpiece placed cavity bottom, and the fine motion is close
Between profiling cushion block 213 and profiling limited block 211, the rear end of each workpiece localization tool is disposed with sensor 212
Clamping unit.Four workpiece localization tools on rotating platform 13 respectively correspond a station, respectively the first station, the second work
Position, 3rd station and the 4th station, the first station are piece uploading station, and second station is that automobile tail fin part group founds station, the
Three stations are automobile tail fin adhesive tape station, and the 4th station is pickup station.
The clamping unit includes the second support 221 being mounted on rotating platform 13, is mounted in second support 221
The extension end of second cylinder 222 and the second shaft 224, second cylinder 222 passes through flake connector 223 and first adapter
226 one end connection, the other end of the first adapter 226 are connected to 224 middle part of the second shaft, second shaft 224
Both ends are hinged in second support 221 by bearing 225, and the both ends of the second shaft 224, which are also equipped with, compresses pivoted arm 226, described
It compresses and profiling compact heap 227 is installed on pivoted arm 226.
Further include gas source processing unit 90, the first solenoid valve block 91 being mounted on adhesive tape mechanical arm 80 and is mounted on rotation
Turn the second solenoid valve group 92 on platform 13, the gas source processing unit 90 by after pipeline and reduction nipple with the first electromagnetism
Valve group 91 and second solenoid valve group 92 are connected to, and the gas source processing unit passes through gas circuit control element, executive component and auxiliary
Element is helped to form air-channel system.Air-channel system is connected to by pipeline with corresponding components.
It further include first support 31, glue delivery pump 32, Main Control Tank 95, the first repeater box 93 and the second repeater box 94, institute
It states gas source processing unit 90, glue delivery pump 32, Main Control Tank 95 and feed device to be installed in first support 31, the glue
Water delivery pump 32 be connected to by sebific duct with the glue dispensing valve 62 in rubber-coated mechanism 6 after to the conveying glue of glue dispensing valve 62, in described first
It is mounted on adhesive tape mechanical arm 80 after case 93, second repeater box 94 is mounted on rotating platform 13.First repeater box 93 and
Second repeater box 94 is to include a remote control module, cylinder and pneumatic clamper 53 by solenoid valve connection remote control module, main
Controlling case 95 includes a PLC editable controller, is system master system.
Transfer robot 1 is put into automobile tail fin 200 on the corresponding workpiece localization tool of first station, the close sensing of fine motion
Whether in place device 212 detects automobile tail fin, and after detection in place, second solenoid valve group 92, which controls the second cylinder 222 and drives to compress, to be turned
Arm 226 is clamped automobile tail fin, and after completing pinching action to the second cylinder 222, rotary slicer 12 is rotated by 90 °, automobile
Empennage enters second station, organizes vertical mechanical arm 8 and passes through two buckle handgrips, 83, six nut handgrips 85 and a screw electric screwdriver 84
From buckle feeding unit material, nut feeding unit material and the corresponding buckle of screw conveying mechanism crawl, nut and screw, vertical mechanical arm is organized
8 are in turn mounted to clamping on automobile tail fin to workpiece, and the group for completing second station stands work, and rotary slicer 12 is rotated by 90 °,
Automobile tail fin enters 3rd station and carries out adhesive tape process.
After adhesive tape is transplanted on designated position by adhesive tape feed device 4, adhesive tape mechanical arm 80 is acted, and handgrip mechanism 5 moves to
Behind the adhesive tape position out of adhesive tape feed device 4, pneumatic clamper 53 is acted, and the clamping jaw 54 of 53 end of pneumatic clamper is closed, and grabs adhesive tape, adhesive tape machine
Tool arm 80 drives turntable 82 to rotate, and the clamping jaw 54 that remainder is changed hands in mechanism successively grabs adhesive tape.After adhesive tape has grabbed, adhesive tape is mechanical
Arm 80 acts, and rubber-coated mechanism 6 moves to automobile tail fin glue sites, meanwhile, the movement of the first cylinder 61 pushes glue dispensing valve 62 outside
Movement successively carries out primary coat glue to rubberizing region.After gluing, adhesive tape mechanical arm 80 is acted, and adhesive tape grasping mechanism is successively
The stickup of adhesive tape is carried out, after the completion of adhesive tape is pasted, slider cylinder 78 stretches out idler wheel 73, successively rolls to the adhesive tape pasted
Pressure, makes adhesive tape be preferably bonded workpiece surface.
After the completion of adhesive tape, rotary slicer 12 is rotated by 90 °, and automobile tail fin enters the 4th station, and the second cylinder 222 drives
It compresses pivoted arm 226 and is swung up opening, feeding robot pickup, fine motion proximity sensor 212 resets.
It is to be illustrated to better embodiment of the invention, but the invention is not limited to the reality above
Example is applied, those skilled in the art can also make various equivalent modifications on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. automobile tail fin gluing welding group founds production line, it is characterised in that：Including transfer robot, empennage adhesive tape unit and control
System processed, it is single that the transfer robot surrounding is equipped with bottom case gluing feeding unit material, shell feeding unit material, roll-over unit and welding
Member, the roll-over unit are located between transfer robot and empennage adhesive tape unit, and the transfer robot includes handling machinery
Arm, the carrying rotating block for being mounted on handling machinery arm end and the carrying disk being mounted on carrying rotating block, the carrying
Carrying and installation frame is installed on disk, bottom case adsorbing mechanism, shell adsorbing mechanism and overturning are disposed on the carrying and installation frame
Adsorbing mechanism.
2. automobile tail fin gluing welding group according to claim 1 founds production line, it is characterised in that：The shell adsorption machine
Structure is arranged in carrying and installation frame far from the end face for carrying disk, and the bottom case adsorbing mechanism and overturning adsorbing mechanism are respectively arranged
On two opposite flanks of carrying and installation frame, shell adsorbing mechanism includes two shell mounting rails, on every shell mounting rail
Arrangement is there are two shell sucker, and the bottom case adsorbing mechanism includes two bottom case bending framves at least one bending part, often
For arrangement there are two bottom case sucker, the overturning adsorbing mechanism, which includes two, has at least one bending on a bottom case bending frame
The overturning bending frame in portion, there are two overturn sucker for arrangement on each overturning bending frame.
3. automobile tail fin gluing welding group according to claim 1 founds production line, it is characterised in that：On the bottom case gluing
Material unit includes bottom case conveying frame and the bottom case Glue Spreading Robot by bottom case conveying frame, the bottom case conveying frame
The bottom case localization tool that upper surface is disposed with two bottom case delivery tracks and moves back and forth along bottom case delivery track, bottom case glue spreader
Device people includes bottom case gluing mechanical arm and the bottom case gluing spray head for being mounted on bottom case gluing mechanical arm tail end, shell feeding unit material
Including shell rack, the side arrangement of the shell rack have one can for shell trolley pass in and out outlet, shell rack it is interior
Top surface is disposed with shell horizontal moving cylinder and is mounted on shell horizontal moving cylinder motion end and is used to clamp shell trolley
The vertical mechanical arm of middle shell, shell rack is interior to arrange shell conveying frame, is disposed with outside two in the shell conveying frame
Shell delivery track and the shell localization tool moved back and forth along shell delivery track.
4. automobile tail fin gluing welding group according to claim 1 founds production line, it is characterised in that：The roll-over unit packet
Include overturning frame, two overturning motors being arranged on overturning frame and the rollover stand being arranged between two overturning motors,
The overturning folder for being disposed with several overturning rotation clamping cylinders on the rollover stand and being arranged on overturning rotation clamping cylinder
Tight block.
5. automobile tail fin gluing welding group according to claim 1 founds production line, it is characterised in that：The welding unit packet
Welding stand and the welding lower table for being arranged in welding stand middle and lower part are included, the upper surface of the welding lower table is disposed with
Bottom case welding block, the bottom case welding block top is disposed with can close or far from bottom case welding block shell
Welding block.
6. described in any item automobile tail fin gluing welding groups found production line according to claim 1~5, it is characterised in that：It is described
Empennage adhesive tape unit includes four station rotary platforms, four workpiece localization tools for being mounted on four station rotary platforms, adhesive tape feeding
Device, adhesive tape mechanical arm and the executive module for being mounted on adhesive tape mechanical arm tail end, the executive module include rubber-coated mechanism, pressure
Gluing mechanism, turntable and at least one handgrip mechanism for grabbing adhesive tape, the handgrip mechanism, rubber-coated mechanism and compressing glue mechanism
It is installed on turntable, the turntable is mounted on adhesive tape mechanical arm tail end.
7. automobile tail fin gluing welding group according to claim 6 founds production line, it is characterised in that：The handgrip mechanism packet
The first positioning plate for being mounted on turntable, two the first bushings, two pneumatic clampers and the second positioning plate, two pneumatic clampers are included to lead to respectively
The two sides that fixing seat is mounted on the second positioning plate are crossed, two first bushings are separately fixed in the first positioning plate fixed accordingly
In the hole of position, guide pin is provided in each first bushing, one end of guide pin is fixed after being inserted into the location hole of the second positioning plate
In on the second positioning plate, the outer surface of the guide pin is set with the first compressed spring, and first compressed spring is located at first
Between positioning plate and the second positioning plate, the clamping end of the pneumatic clamper is provided with clamping jaw.
8. automobile tail fin gluing welding group according to claim 6 founds production line, it is characterised in that：The rubber-coated mechanism packet
Include the first cylinder, angled seat, fixed plate, the glue dispensing valve being mounted in fixed plate, the gluing head for being mounted on glue dispensing valve one end and installation
Linear guide on turntable, first cylinder are mounted on turntable, and the extension end of first cylinder is connect with guide pin,
The guide pin is connect with angled seat, and the angled seat is mounted in fixed plate, and the fixed plate is mounted in linear guide, described to lead
The second compressed spring is provided with to nailing on.
9. automobile tail fin gluing welding group according to claim 6 founds production line, it is characterised in that：The compressing glue mechanism packet
Slider cylinder, the attachment base for being mounted on slider cylinder output end, turning rolls and idler wheel are included, the idler wheel is pacified by first rotating shaft
On turning rolls, the turning rolls is connect by pin with attachment base, and oil-free bushing and third pressure are provided in the axle sleeve
Contracting spring.
10. automobile tail fin gluing welding group according to claim 6 founds production line, it is characterised in that：The adhesive tape is mechanical
Be disposed with the vertical installation unit of group by arm, described group of vertical installation unit include at least one buckle feeding unit material, nut feeding unit material,
Screw conveying mechanism and a group found mechanical arm, and the end of described group of vertical mechanical arm is equipped with the vertical disk of group, described group of vertical disk
There are two buckle handgrip, six nut handgrips and a screw electric screwdrivers for upper arrangement.
Priority Applications (1)
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|---|---|---|---|
| CN201810693349.6A CN108857410B (en) | 2018-06-29 | 2018-06-29 | Automobile tail wing gluing and welding assembly production line |
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|---|---|---|---|
| CN201810693349.6A CN108857410B (en) | 2018-06-29 | 2018-06-29 | Automobile tail wing gluing and welding assembly production line |
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| CN108857410A true CN108857410A (en) | 2018-11-23 |
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| CN201810693349.6A Active CN108857410B (en) | 2018-06-29 | 2018-06-29 | Automobile tail wing gluing and welding assembly production line |
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| CN109869390A (en) * | 2019-04-03 | 2019-06-11 | 余姚泰速自动化科技有限公司 | A kind of automatic moulding equipment of ultrasonic bonding |
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| CN109826853A (en) * | 2019-04-03 | 2019-05-31 | 余姚泰速自动化科技有限公司 | A kind of moulding method of the automatic moulding equipment of ultrasonic bonding |
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| CN111299922B (en) * | 2020-03-28 | 2021-07-30 | 杭州叉车门架有限公司 | Welding process of upright column and roller seat of forklift gantry |
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| CN112775577B (en) * | 2021-01-11 | 2024-02-20 | 中建科技集团有限公司 | Production line for automatically welding steel structure and application method thereof |
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Effective date of registration: 20231102 Address after: No. 164 Wuhuan Avenue, Dongxihu District, Wuhan City, Hubei Province, 430000 Applicant after: WUHAN HESHENG AUTO PARTS Co.,Ltd. Address before: No. 9 Yongshun Avenue West, Yonghe Economic and Technological Development Zone, Huangpu District, Guangzhou City, Guangdong Province, 510000 Applicant before: GUANGZHOU LASEN INTELLIGENCE TECHNOLOGY Co.,Ltd. |
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