CN115401432A - Automatic tire assembling machine - Google Patents
Automatic tire assembling machine Download PDFInfo
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- CN115401432A CN115401432A CN202210948409.0A CN202210948409A CN115401432A CN 115401432 A CN115401432 A CN 115401432A CN 202210948409 A CN202210948409 A CN 202210948409A CN 115401432 A CN115401432 A CN 115401432A
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- 239000000463 material Substances 0.000 claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 239000011324 bead Substances 0.000 claims abstract description 47
- 238000003825 pressing Methods 0.000 claims abstract description 47
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000013519 translation Methods 0.000 claims description 62
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000005611 electricity Effects 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241001417527 Pempheridae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Abstract
The invention provides an automatic tire assembling machine which comprises a feeding module, a taking module, a conveying module, a positioning module, an image recognition module, a pressing mechanism, a connecting device, a discharging mechanism and a control module, wherein the control module is matched with the feeding module, the taking module and the conveying module to drive a lower gasket, a tire bead and an upper gasket to be sequentially fed to the conveying module and is matched with the conveying process of the conveying module to drive the lower gasket, the tire bead and the upper gasket to be sequentially stacked from bottom to top; the control module identifies the image information of the upper gasket and the lower gasket through the image identification module and controls the working state of the material taking module according to the image information so that the upper gasket at the material taking module can be aligned with the lower gasket at the material transporting module, and drives the upper gasket to drive the lower gasket to rotate after being aligned so as to adjust the positions of the upper gasket and the lower gasket, so that the connecting device can conveniently carry out screw tightening work, the automatic assembly of the tire is realized, the labor cost is reduced, and the tire has strong market competitiveness.
Description
Technical Field
The invention relates to the technical field of tire assembly, in particular to an automatic tire assembling machine.
Background
With rapid progress and development of science and technology, intelligent machines are applied more and more widely in daily life, such as intelligent floor sweeping robots used at home, intelligent food delivery robots used in restaurants, intelligent voice robots used in markets and the like. The intelligent robot generally needs to be applied to a driving wheel to assist walking, the driving wheel consists of an upper gasket, a tire bead and a lower gasket, the upper gasket and the lower gasket are driven by a screw connection mode to clamp the tire bead, and then the driving wheel can be installed.
At present, in the tooth box shaft assembly process of the sweeper, the feeding mode of raw materials is completed manually, and the method has the following defects:
1. the raw material feeding needs to be finished manually, the process is complex, the actions of operators are many, and people are easy to fatigue;
2. when the equipment is introduced into a factory, the interactive workmanship of the equipment at the previous station and the equipment at the next station cannot be realized;
3. the labor required by the operation is large, the operation efficiency is low, the process is laggard, and the production requirements of enterprises cannot be met.
Disclosure of Invention
The invention aims to provide an automatic tire assembling machine aiming at the defects in the technology and aims to solve the problems.
The invention provides an automatic tire assembling machine, which comprises:
the automatic feeding and discharging device comprises a rack, wherein a feeding module, a taking module, a conveying module, a positioning module, an image recognition module, a pressing mechanism, a connecting device, a discharging mechanism and a control module are arranged on the rack, and the control module is electrically connected with the feeding module, the taking module, the conveying module, the image recognition module, the pressing mechanism, the connecting device and the discharging mechanism respectively; the feeding module is used for respectively conveying the lower gasket, the tire bead and the upper gasket; the material taking module can sequentially grab the lower gasket, the tire bead and the upper gasket transported by the material feeding module to the material transporting module and drives the lower gasket, the tire bead and the upper gasket to be sequentially stacked from bottom to top by matching with the transportation process of the material transporting module; the image recognition module can respectively recognize image information of an upper gasket and a lower gasket and send the image information to the control module, the control module can control the working state of the material taking module according to the image information so that the upper gasket at the material taking module can be aligned with the lower gasket at the material conveying module, and the material taking module can drive the upper gasket to drive the lower gasket to rotate so as to adjust the positions of the upper gasket and the lower gasket after alignment; the positioning mechanism is used for positioning materials located at the material conveying module, the pressing mechanism can press and attach the lower gasket, the tire bead and the upper gasket located at the material conveying module, the connecting device can connect the pressed and attached lower gasket, the tire bead and the upper gasket in a screw connection mode to complete assembly of the tire, and the discharging mechanism is used for conveying the assembled tire away from the material conveying module.
Preferably, the feeding module comprises a first conveying belt, a second conveying belt and a third conveying belt, the first conveying belt, the second conveying belt and the third conveying belt are sequentially arranged along the conveying direction of the material conveying module, the first conveying belt is used for conveying lower gaskets, the second conveying belt is used for conveying tire beads, the third conveying belt is used for conveying upper gaskets, and the control module is respectively in electrical connection with the first conveying belt, the second conveying belt and the third conveying belt.
Preferably, the material taking module comprises a first moving mechanism for taking down a gasket, a second moving mechanism for taking a tire bead and a mechanical arm for taking up the gasket, the first moving mechanism and the second moving mechanism are composed of a moving frame, an electric telescopic rod, a lifting frame and a lifting cylinder, the moving frame is movably installed on the rack, the electric telescopic rod is connected with the moving frame in a transmission mode and can drive the moving frame to reciprocate, the lifting cylinder is arranged on the moving frame, the lifting cylinder is connected with the lifting frame in a transmission mode and can drive the lifting frame to lift, a mounting frame is arranged at the tail end of the mechanical arm, the mechanical arm can drive the mounting frame to move in a three-dimensional space and can drive the mounting frame to rotate, material taking electric clamping jaws for clamping materials are arranged on the mounting frame and the lifting frame, the mounting frame can drive the material taking electric clamping jaws to rotate, and the control module is respectively electrically connected with the electric telescopic rod, the lifting cylinder, the mechanical arm and the material taking electric clamping jaws.
Preferably, the image recognition module comprises upper end camera and lower extreme camera, the lower extreme camera sets up in the frame and be used for carrying out image recognition to last gasket, the upper end camera sets up on the mounting bracket and be used for right the gasket carries out image recognition down, control module respectively with the upper end camera with lower extreme camera electric connection can be according to the image information control that the upper end camera was shot with the lower extreme camera the operating condition of arm.
Preferably, the upper end camera with lower extreme camera department all is provided with the light filling lamp that is used for supplementary shooting.
Preferably, the fortune material module includes that electricity drives elevating platform, translation cylinder and a plurality of location electric clamping jaw, be provided with the slide that supplies the material to remove in the frame, be provided with the confession on the slide the spout that the electric clamping jaw of location removed, electricity drives the elevating platform setting and is in the frame and can be relative the frame goes up and down, the translation platform removes to be installed electricity drives on the elevating platform, the translation cylinder with translation platform transmission is connected and can order about the translation platform is in electricity drives the elevating platform and moves, and a plurality of location electric clamping jaw sets up translation bench and be used for right the material of slide department carries out the centre gripping, control module respectively with electricity drive the elevating platform translation cylinder and a plurality of electric clamping jaw electric connection.
Preferably, the positioning module comprises a plurality of groups of positioning cylinders which are arranged in pairs, the plurality of groups of positioning cylinders are arranged in pairs and are arranged in an array mode on the left side and the right side of the slide way, and each positioning cylinder is provided with an arc-shaped pressing block for pressing materials on a piston rod.
Preferably, the pressing mechanism comprises a plurality of groups of pressing driving cylinders arranged in pairs and pressing plates arranged on the pressing driving cylinders, and the pressing driving cylinders are in transmission connection with the pressing plates and can drive the pressing plates to descend so as to press and attach the lower gaskets, the tire beads and the upper gaskets at the material conveying module.
Preferably, unloading mechanism includes guide rail, translation frame, driving motor, lead screw, carriage, vertical cylinder, the guide rail sets up in the frame, translation frame removes to set up on the guide rail, the lead screw rotates to be installed on the guide rail, driving motor with the lead screw transmission is connected and can be driven the lead screw rotates, be provided with on the translation frame with lead screw complex screw, vertical cylinder sets up on the translation frame, vertical cylinder with the carriage transmission is connected and can be ordered about the carriage is relative translation frame slides along vertical direction, be provided with the unloading electric clamping jaw that is used for pressing from both sides the material on the carriage.
Preferably, the connecting device is an air blowing type full-automatic screw locking machine.
Compared with the prior art, the invention has the following beneficial effects:
the control module is matched with the feeding module, the taking module and the conveying module to drive the lower gasket, the tire bead and the upper gasket to be sequentially fed to the conveying module and drive the lower gasket, the tire bead and the upper gasket to be sequentially stacked from bottom to top in a conveying process of the conveying module; the control module controls the working state of the material taking module through the image information of the upper gasket and the lower gasket identified by the image identification module so that the upper gasket at the material taking module can be aligned with the lower gasket at the material transporting module, and can drive the lower gasket to rotate to adjust the positions of the upper gasket and the lower gasket so as to facilitate the screw tightening of the connecting device after the upper gasket and the lower gasket are aligned by the material taking module, so that the automatic assembly of the tire is realized, the labor cost is reduced, and the tire has strong market competitiveness.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only preferred embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of an internal structure of a rack according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of the structure at the feed module and the take-off module in an embodiment of the invention;
FIG. 4 is an enlarged view at A in FIG. 3;
FIG. 5 is a schematic diagram of a first moving mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a second moving mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a robot arm according to an embodiment of the present invention;
FIG. 8 is a schematic view of the structure at the mounting frame according to an embodiment of the present invention;
FIG. 9 is a schematic view of a blanking mechanism according to an embodiment of the present invention;
FIG. 10 is a schematic view of a connection device according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of a material handling module according to an embodiment of the present invention;
fig. 12 is a schematic structural view of a pressing mechanism according to an embodiment of the present invention.
In the figure, 10-rack; 11-a connection device; 12-a control module; 13-a slide; 14-a chute; 20-a feeding module; 21-a first conveyor belt; 22-a second conveyor belt; 23-a third conveyor belt; 30-a material taking module; 31-a first movement mechanism; 32-a second movement mechanism; 33-a robotic arm; 331-a mounting frame; 40-a material conveying module; 41-an electrically driven lifting platform; 42-a translation stage; 43-a translation cylinder; 44-positioning the motorized gripper jaw; 50-a positioning module; 51-a positioning cylinder; 52-arc-shaped pressing block; 60-an image recognition module; 61-upper camera; 62-lower camera; 70-a pressing mechanism; 71-pressing down the driving cylinder; 72-a platen; 80-a blanking mechanism; 81-a guide rail; 82-a translation frame; 83-drive motor; 84-a screw rod; 85-a sliding frame; 86-vertical cylinder; 90-a moving rack; 91-electric telescopic rod; 92-a lifting frame; 93-lifting cylinder; 100-taking electric clamping jaw; 110-a light supplement lamp; and 120-blanking electric clamping jaw.
Detailed Description
Reference will now be made in detail to the present embodiments of the present invention, preferred embodiments of which are illustrated in the accompanying drawings, wherein the drawings are provided for the purpose of visually supplementing the description in the specification and so forth, and which are not intended to limit the scope of the invention.
Example 1:
referring to fig. 1 to 12, the present invention provides an automatic tire assembling machine comprising:
the automatic feeding and discharging device comprises a rack 10, wherein a feeding module 20, a taking module 30, a material transporting module 40, a positioning module 50, an image recognition module 60, a pressing mechanism 70, a connecting device 11, a discharging mechanism 80 and a control module 12 are arranged on the rack 10, and the control module 12 is electrically connected with the feeding module 20, the taking module 30, the material transporting module 40, the image recognition module 60, the pressing mechanism 70, the connecting device 11 and the discharging mechanism 80 respectively; the feeding module 20 is used for respectively conveying the lower gasket, the tire bead and the upper gasket; the material taking module 30 can sequentially grab the lower gasket, the tire bead and the upper gasket transported by the material supplying module 20 to the material transporting module 40 and drive the lower gasket, the tire bead and the upper gasket to be sequentially stacked from bottom to top by matching with the transportation process of the material transporting module 40; the image recognition module 60 can respectively recognize image information of the upper gasket and the lower gasket and send the image information to the control module 12, and the control module 12 can control the working state of the material taking module 30 according to the image information so that the upper gasket at the material taking module 30 can be aligned with the lower gasket at the material transporting module 40, and can drive the upper gasket to drive the lower gasket to rotate through the material taking module 30 after alignment so as to adjust the positions of the upper gasket and the lower gasket; the positioning mechanism is used for positioning the materials at the material transporting module 40, the pressing mechanism 70 can press and attach the lower gasket, the tire bead and the upper gasket at the material transporting module 40, the connecting device 11 can connect the pressed and attached lower gasket, tire bead and upper gasket in a screw connection mode to complete the assembly of the tire, and the discharging mechanism 80 is used for conveying the assembled tire away from the material transporting module 40.
The control module 12 is matched with the feeding module 20, the taking module 30 and the conveying module 40 to drive the lower gasket, the tire bead and the upper gasket to be sequentially fed to the conveying module 40, and the lower gasket, the tire bead and the upper gasket are sequentially stacked from bottom to top in a conveying process of the conveying module 40; the control module 12 identifies the image information of the upper gasket and the lower gasket through the image identification module 60 and controls the working state of the material taking module 30 according to the image information, so that the upper gasket at the position of the material taking module 30 can be aligned with the lower gasket at the position of the material transporting module 40, and the upper gasket can be driven by the material taking module 30 to drive the lower gasket to rotate after the alignment so as to adjust the positions of the upper gasket and the lower gasket, so that the connecting device 11 can conveniently perform screw tightening work, the automatic assembly of the tire is realized, the labor cost is reduced, and the tire has strong market competitiveness. Wherein, be provided with on the lower gasket center pin and a plurality of can with screw complex screw, go up corresponding position department on the gasket and be provided with the mounting hole that supplies the center pin to pass and the perforation that supplies the screw to pass, it is protruding to be provided with the joint on the lower gasket, is provided with the draw-in groove that supplies the protruding joint of joint on going up the gasket for go up the gasket and can joint on the lower gasket and can drive the synchronous rotation of lower gasket. The control module 12 is composed of a PLC controller and a vision controller for processing image information, and the model of the vision controller is DMV3000G.
Specifically, the feeding module 20 includes a first conveyor belt 21, a second conveyor belt 22, and a third conveyor belt 23, the first conveyor belt 21, the second conveyor belt 22, and the third conveyor belt 23 are sequentially arranged along a conveying direction of the material transporting module 40, the first conveyor belt 21 is used for conveying a lower gasket, the second conveyor belt 22 is used for conveying a bead, the third conveyor belt 23 is used for conveying an upper gasket, and the control module 12 is electrically connected to the first conveyor belt 21, the second conveyor belt 22, and the third conveyor belt 23, respectively.
Example 2:
referring to fig. 1 to 12, in combination with the technical solution of embodiment 1, in this embodiment, the material taking module 30 includes a first moving mechanism 31 for grasping a gasket, a second moving mechanism 32 for grasping a bead, and a second moving mechanism 32 for grasping an upper gasket, each of the first moving mechanism 31 and the second moving mechanism 32 includes a moving frame 90, an electric telescopic rod 91, a lifting frame 92, and a lifting cylinder 93, the moving frame 90 is movably installed on the rack 10, the electric telescopic rod 91 is in transmission connection with the moving frame 90 and can order the moving frame 90 to reciprocate, the lifting cylinder 93 is disposed on the moving frame 90, the lifting cylinder 93 is in transmission connection with the moving frame 92 and can order the lifting frame 92 to lift relative to the moving frame 90, a mounting frame 331 is disposed at the end of the second moving mechanism 32, the second moving mechanism 32 can order the mounting frame 331 to move in a three-dimensional space and can order the lifting frame 331 to rotate, material taking electric clamping jaws 100 for clamping materials are disposed on both the mounting frame 331 and the lifting frame 92, the mounting frame 331 can drive the material taking electric telescopic rods 100, and the control module 12 is electrically connected with the electric clamping jaws 91, the lifting cylinder 93, the second moving mechanism 32 and the electric clamping jaws 100.
The electric telescopic rod 91 drives the moving frame 90 to drive the lifting frame 92 to move horizontally, and the lifting frame 92 is driven to move up and down relative to the moving frame 90 through the lifting cylinder 93 so as to drive the material taking electric clamping jaw 100 to move horizontally and vertically by the lifting frame 92, so that the material taking electric clamping jaw 100 at the first moving mechanism 31 and the material taking electric clamping jaw 100 at the second moving mechanism 32 can respectively convey the lower gasket and the tire bead to the material conveying module 40 in sequence; the second moving mechanism 32 drives the material taking electric clamping jaw 100 at the second moving mechanism 32 to move on the three-dimensional plane, so that the material taking electric clamping jaw 100 at the second moving mechanism 32 can conveniently convey the upper gasket to the material conveying module 40, and the material loading work in the tire assembling process is completed. Wherein, the clamping part of getting material electric clamping jaw 100 of arm 33 department comprises two arc splint, and two arc splint can be when keeping away from each other and be the open mode when being from the gasket inboard with going up the gasket and press from both sides tightly.
Specifically, image recognition module 60 comprises upper end camera 61 and lower extreme camera 62, and lower extreme camera 62 sets up in frame 10 and is used for carrying out image recognition to the upper gasket, and upper end camera 61 sets up on mounting bracket 331 and is used for carrying out image recognition to the lower gasket, and control module 12 respectively with upper end camera 61 and lower extreme camera 62 electric connection and can be according to the image information control second moving mechanism 32's that upper end camera 61 and lower extreme camera 62 shot operating condition.
After the first moving mechanism 31 and the second moving mechanism 32 convey the lower gasket and the bead to the material conveying module 40, the second moving mechanism 32 drives the material taking electric clamping jaw 100 on the mounting frame 331 to move to the material supplying module 20 to clamp the upper gasket and drive the upper gasket to move to the lower camera 62 for image recognition, then the second moving mechanism 32 drives the upper camera 61 on the mounting frame 331 to align with the lower gasket and the bead at the material conveying module 40, the upper camera 61 recognizes the lower gasket, the upper camera 61 and the lower camera 62 transmit image information to the control module 12, the control module 12 drives the second moving mechanism 32 to drive the mounting frame 331 to rotate according to the image information so that the upper gasket and the lower gasket are aligned and drive the upper gasket to be mounted on the lower gasket, then the mounting frame 331 continues to rotate so as to drive the upper gasket to drive the lower gasket to rotate so as to adjust the positions of the upper gasket and the lower gasket, and the connecting device 11 is convenient for screwing.
Specifically, the light supplement lamps 110 for assisting shooting are arranged at the upper end camera 61 and the lower end camera 62. The light supplement lamp 110 is arranged to improve the shooting effect of the upper camera 61 and the lower camera 62.
Example 3:
referring to fig. 1 to 12, in combination with the technical solutions of embodiment 1 and embodiment 2, in this embodiment, the material transporting module 40 includes an electrically-driven lifting platform 41, a translation platform 42, a translation cylinder 43, and a plurality of positioning electric clamping jaws 44, a chute 13 for moving a material is provided on the rack 10, a chute 14 for moving the positioning electric clamping jaws 44 is provided on the chute 13, the electrically-driven lifting platform 41 is provided on the rack 10 and can lift relative to the rack 10, the translation platform 42 is movably mounted on the electrically-driven lifting platform 41, the translation cylinder 43 is in transmission connection with the translation platform 42 and can drive the translation platform 42 to move on the electrically-driven lifting platform 41, the plurality of positioning electric clamping jaws 44 are provided on the translation platform 42 and are used for clamping the material at the chute 13, and the control module 12 is electrically connected with the electrically-driven lifting platform 41, the translation cylinder 43, and the plurality of electric clamping jaws, respectively. Actuated by electrically-driven lifting platform 41
The positioning module 50 is composed of a plurality of groups of paired positioning cylinders 51, the plurality of groups of paired positioning cylinders 51 are arranged on the left and right sides of the slideway 13 in an array manner, and an arc-shaped pressing block 52 for pressing materials is arranged on a piston rod of each positioning cylinder 51.
During operation, the feeding module 20 cooperates with the material taking module 30 to convey the lower gasket to the slideway 13, the electrically-driven lifting platform 41 drives the translation platform 42 to ascend, the positioning electric clamping jaw 44 on the translation platform 42 extends out of the slideway 14 and clamps the lower gasket tightly, the translation platform 42 is driven by the translation cylinder 43 to drive the lower gasket to the next processing position through the positioning electric clamping jaw 44, the positioning cylinder 51 cooperates with the arc-shaped pressing block 52 to position the lower gasket, then, the positioning electric clamping jaw 44 is opened, the electrically-driven lifting platform drives the translation platform 42 to drive the positioning electric clamping jaw 44 to descend into the slideway 14, and the translation cylinder 43 drives the translation platform 42 to retreat to the original position;
in the process that the feeding module 20 is matched with the material taking module 30 to convey the tire bead to the lower gasket, the positioning air cylinders 51 on two sides of the slide 13 respectively drive the arc-shaped pressing block 52 to retract so as to relieve the limit of the lower gasket, so that the tire bead can be placed on the lower gasket conveniently, after the tire bead is placed, the electric lifting platform drives the positioning electric clamping jaws 44 to extend out of the slide groove 14 through the translation table 42, the positioning electric clamping jaws 44 clamp the tire bead together with the lower gasket, the positioning electric clamping jaws 44 drive the tire bead and the lower gasket to move to the next processing position under the matching of the translation air cylinders 43 and the translation table 42, the positioning air cylinders 51 are matched with the arc-shaped pressing block 52 to position the lower clamping block and the tire bead, then, the positioning electric clamping jaws 44 are opened, the electric lifting platform drives the translation table 42 to drive the positioning electric clamping jaws 44 to descend into the slide groove 14, and the translation air cylinders 43 drive the translation table 42 to return to the original position;
when the feeding module 20 is matched with the material taking module 30 to convey an upper gasket to a lower gasket and a tire bead, the control module 12 is matched with the image recognition module 60 and the material taking module 30 to perform image recognition on the upper gasket and the lower gasket, the control module 12 drives the upper gasket to align with the lower gasket through the material taking module 30 according to the image information and drives the upper gasket to drive the lower gasket to rotate to a specified position so as to facilitate the screw tightening work of the connecting device 11, after the lower gasket, the tire bead and the lower gasket are stacked, the electric lifting platform drives the positioning electric clamping jaw 44 to extend out of the chute 14 through the translation table 42, the positioning electric clamping jaw 44 clamps the lower gasket, the tire bead and the upper gasket together, under the matching of the translation cylinder 43 and the translation table 42, the positioning electric clamping jaw 44 drives the tire bead and the lower gasket to move to a next processing position, the positioning cylinder 51 is matched with the arc-shaped pressing block 52 to position the lower gasket and the tire bead, then, the positioning electric clamping jaw 44 is opened, the electric lifting platform drives the translation table 42 to drive the positioning electric clamping jaw 44 to descend into the chute 14, and the translation cylinder 43 drives the translation table 42 to retract to return to the original position. Wherein, the electrically-driven lifting platform 41 is a lifting platform driven by a cylinder.
Through set up the electronic clamping piece in a plurality of location on translation platform 42 so that carry after the material clamp to different stations department, the material of a plurality of stations on to slide 13 of being convenient for carries out simultaneous processing, does benefit to the packaging efficiency who improves the tire.
Example 4:
referring to fig. 1 to 12, in combination with the technical solutions of embodiment 1, embodiment 2, and embodiment 3, in this embodiment, the stitching mechanism 70 includes a plurality of sets of pressing driving cylinders 71 arranged in pairs and a pressing plate 72 arranged on the pressing driving cylinders 71, and the pressing driving cylinders 71 are in transmission connection with the pressing plate 72 and can drive the pressing plate 72 to descend so as to press and fit the lower gasket, the bead, and the upper gasket at the material conveying module 40.
Concretely, unloading mechanism 80 includes guide rail 81, translation frame 82, driving motor 83, lead screw 84, carriage 85 and vertical cylinder 86, guide rail 81 sets up in frame 10, translation frame 82 removes and sets up on guide rail 81, lead screw 84 rotates and installs on guide rail 81, driving motor 83 is connected with lead screw 84 transmission and can drives lead screw 84 and rotate, be provided with on the translation frame 82 with lead screw 84 complex screw, vertical cylinder 86 sets up on translation frame 82, vertical cylinder 86 is connected with carriage 85 transmission and can order about carriage 85 and slide along vertical direction relatively translation frame 82, be provided with the unloading electric clamping jaw 120 that is used for pressing from both sides the material on the carriage 85.
Specifically, the connecting device 11 is an air blowing type full-automatic screw locking machine. The model of the air blowing type full-automatic screw locking machine is XHS-LSJ5331C, the air blowing type full-automatic screw locking machine can realize automatic screw feeding and connect the lower gasket, the tire bead and the upper gasket through the automatic screw locking unit so as to finish the assembling work of the tire by the automatic screw arranging unit, the automatic screw conveying unit and the automatic screw locking unit.
The screw rod 84 is driven to rotate through the driving motor 83, the screw rod 84 is matched with a screw hole in the translation frame 82 to drive the vertical cylinder 86 and the sliding frame 85 to horizontally move along the guide rail 81, the sliding frame 85 is driven to move up and down relative to the translation frame 82 through the vertical cylinder 86, horizontal and vertical movement of the electric clamping jaw 120 on the sliding frame 85 is achieved, the electric clamping jaw can move to the position of the material transporting module 40 where a tire is installed and can convey the installed tire away from the material transporting module 40, and discharging work of tire installation is achieved.
The above are only preferred embodiments of the present invention, and the present invention is not limited in any way. Those skilled in the art can make many possible variations and modifications to the disclosed solution, or modify equivalent embodiments using the teachings presented above, without departing from the scope of the claimed solution. Therefore, any modification, equivalent change and modification made to the above embodiments according to the technology of the present invention are all within the protection scope of the present invention, unless the content of the technical scheme of the present invention is departed from.
Claims (10)
1. An automatic tire assembling machine, comprising:
the automatic feeding and discharging device comprises a rack, wherein a feeding module, a taking module, a conveying module, a positioning module, an image recognition module, a pressing mechanism, a connecting device, a discharging mechanism and a control module are arranged on the rack, and the control module is electrically connected with the feeding module, the taking module, the conveying module, the image recognition module, the pressing mechanism, the connecting device and the discharging mechanism respectively; the feeding module is used for respectively conveying the lower gasket, the tire bead and the upper gasket; the material taking module can sequentially grab the lower gasket, the tire bead and the upper gasket transported by the material feeding module to the material transporting module and drives the lower gasket, the tire bead and the upper gasket to be sequentially stacked from bottom to top by matching with the transportation process of the material transporting module; the image recognition module can respectively recognize image information of an upper gasket and a lower gasket and send the image information to the control module, the control module can control the working state of the material taking module according to the image information so that the upper gasket at the material taking module can be aligned with the lower gasket at the material transporting module, and the material taking module can drive the upper gasket to drive the lower gasket to rotate so as to adjust the positions of the upper gasket and the lower gasket after alignment; the positioning mechanism is used for positioning materials located at the material conveying module, the pressing mechanism can press and attach the lower gasket, the tire bead and the upper gasket located at the material conveying module, the connecting device can connect the pressed and attached lower gasket, the tire bead and the upper gasket in a screw connection mode to complete assembly of the tire, and the discharging mechanism is used for conveying the assembled tire away from the material conveying module.
2. An automatic tyre assembling machine, as claimed in claim 1, characterized in that:
the feeding module comprises a first conveying belt, a second conveying belt and a third conveying belt, the first conveying belt, the second conveying belt and the third conveying belt are sequentially arranged along the conveying direction of the material conveying module, the first conveying belt is used for conveying lower gaskets, the second conveying belt is used for conveying tire beads, the third conveying belt is used for conveying upper gaskets, and the control module is respectively connected with the first conveying belt, the second conveying belt and the third conveying belt in an electrified mode.
3. An automatic tyre assembling machine, as claimed in claim 1, characterized in that:
get material module including be used for grabbing the first moving mechanism who takes off the gasket, be used for grabbing the second moving mechanism of tire bead and be used for grabbing the arm of gasket, first moving mechanism with second moving mechanism comprises removal frame, electric telescopic handle, crane and lift cylinder, it installs to remove the frame removal in the frame, electric telescopic handle with remove the frame transmission and connect and can order about remove frame reciprocating motion, the lift cylinder sets up remove on the frame, the lift cylinder with the crane transmission is connected and can order about the crane is relative remove the frame goes up and down, the arm terminal department is provided with the mounting bracket, the arm can order about the mounting bracket removes in three-dimensional space and can order about the mounting bracket rotation, the mounting bracket with all be provided with the material of getting that is used for the centre gripping material on the crane, the mounting bracket can drive get material electric clamping jaw rotation, control module respectively with electric telescopic handle, the lift cylinder the arm with get material electric clamping jaw electric connection.
4. An automatic tyre assembling machine, as claimed in claim 3, characterized in that:
the image recognition module comprises upper end camera and lower extreme camera, the lower extreme camera sets up in the frame and be used for carrying out image recognition to last gasket, the upper end camera sets up on the mounting bracket and be used for right the gasket carries out image recognition down, control module respectively with the upper end camera with lower extreme camera electric connection can be according to the image information control that the upper end camera was shot with the lower extreme camera the operating condition of arm.
5. An automatic tyre assembling machine according to claim 4, characterized in that:
the upper end camera with lower extreme camera department all is provided with the light filling lamp that is used for supplementary shooting.
6. An automatic tyre assembling machine according to claim 1, characterized in that:
fortune material module includes electricity and drives elevating platform, translation cylinder and a plurality of location electric clamping jaw, be provided with the slide that supplies the material to remove in the frame, be provided with the confession on the slide the spout that location electric clamping jaw removed, it sets up to drive the elevating platform electricity in the frame and can be relative the frame goes up and down, the translation platform removes to be installed electricity drives the elevating platform, the translation cylinder with the transmission of translation platform is connected and can be ordered about the translation platform is in electricity drives the elevating platform and moves, and a plurality of location electric clamping jaw sets up translation bench is used for right the material of slide department carries out the centre gripping, control module respectively with electricity drive the elevating platform translation cylinder and a plurality of electric clamping jaw electric connection.
7. An automatic tyre assembling machine according to claim 6, characterized in that:
the positioning module comprises a plurality of groups of paired positioning cylinders, the plurality of groups of paired positioning cylinders are arranged in an array manner on the left side and the right side of the slide way, and each positioning cylinder is provided with an arc-shaped pressing block for pressing materials on a piston rod.
8. An automatic tyre assembling machine according to claim 1, characterized in that:
the pressing mechanism comprises a plurality of groups of pressing driving cylinders arranged in pairs and pressing plates arranged on the pressing driving cylinders, and the pressing driving cylinders are in transmission connection with the pressing plates and can drive the pressing plates to descend so as to press and attach the lower gaskets, the tire beads and the upper gaskets at the conveying modules.
9. An automatic tyre assembling machine according to claim 1, characterized in that:
unloading mechanism includes guide rail, translation frame, driving motor, lead screw, carriage and vertical cylinder, the guide rail sets up in the frame, translation frame removes to set up on the guide rail, the lead screw rotates to be installed on the guide rail, driving motor with the lead screw transmission is connected and can be driven the lead screw rotates, be provided with on the translation frame with lead screw complex screw, vertical cylinder sets up on the translation frame, vertical cylinder with the carriage transmission is connected and can be ordered about the carriage is relative translation frame slides along vertical direction, be provided with the electronic clamping jaw of unloading that is used for pressing from both sides to get the material on the carriage.
10. An automatic tyre assembling machine according to claim 1, characterized in that:
the connecting device is an air blowing type full-automatic screw locking machine.
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| CN202210948409.0A CN115401432A (en) | 2022-08-09 | 2022-08-09 | Automatic tire assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210948409.0A CN115401432A (en) | 2022-08-09 | 2022-08-09 | Automatic tire assembling machine |
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| CN115401432A true CN115401432A (en) | 2022-11-29 |
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| CN202210948409.0A Pending CN115401432A (en) | 2022-08-09 | 2022-08-09 | Automatic tire assembling machine |
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