CN114055158A - Automatic assembling system for side wheel assembly of sweeper - Google Patents

Automatic assembling system for side wheel assembly of sweeper Download PDF

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Publication number
CN114055158A
CN114055158A CN202111536326.2A CN202111536326A CN114055158A CN 114055158 A CN114055158 A CN 114055158A CN 202111536326 A CN202111536326 A CN 202111536326A CN 114055158 A CN114055158 A CN 114055158A
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CN
China
Prior art keywords
side wheel
conveyor belt
gear
assembly
belt mechanism
Prior art date
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Pending
Application number
CN202111536326.2A
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Chinese (zh)
Inventor
赵智星
吴建志
伍力
曹连毕
郝红星
范红彬
段海波
谢峰
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Hunan Giantsun Power Electronics Co Ltd
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Hunan Giantsun Power Electronics Co Ltd
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Application filed by Hunan Giantsun Power Electronics Co Ltd filed Critical Hunan Giantsun Power Electronics Co Ltd
Priority to CN202111536326.2A priority Critical patent/CN114055158A/en
Publication of CN114055158A publication Critical patent/CN114055158A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Abstract

The invention provides an automatic assembling system for side wheel assemblies of a sweeper, which comprises: the device comprises fixed rotating shaft processing equipment, side wheel motor screw processing equipment, gear point lubricating grease equipment, box pressing box screw locking equipment and a PLC master control system; the fixed rotating shaft processing equipment is used for placing the motor, the tire, the shaft and the gasket in a bottom shell of the side wheel assembly; the side wheel motor screw machining equipment is used for locking the side wheel shell on the bottom shell through a locking screw; the gear point lubricating grease equipment is used for adding lubricating grease into the gear; the box pressing box locking screw device is used for placing the box pressing box on the bottom shell and locking the box pressing cover on the bottom shell through a locking screw; and the PLC master control system is in communication connection with the fixed rotating shaft processing equipment, the side wheel motor screw processing equipment, the gear point lubricating grease equipment and the box pressing locking screw equipment respectively. The invention solves the technical problems that the assembly modes of the edge wheel assembly of the existing equipment are manual assembly, the assembly efficiency is low, the labor cost is high and the assembly precision is low.

Description

Automatic assembling system for side wheel assembly of sweeper
Technical Field
The invention relates to the field of sweeper side wheel assembling equipment, in particular to an automatic assembling system for a sweeper side wheel assembly.
Background
The side wheel assembly of the sweeper is a driving structure of the sweeper, the existing assembling mode of the side wheel assembly is manual assembling, the assembling efficiency is low, the labor cost is high, and the assembling precision is low.
Disclosure of Invention
The invention aims to provide an automatic assembling system for side wheel assemblies of a sweeper, which is used for solving the technical problems that the existing assembling modes of the side wheel assemblies are manual assembling, the assembling efficiency is low, the labor cost is high and the assembling precision is low.
The invention provides an automatic assembling system for side wheel assemblies of a sweeper, which comprises:
the device comprises fixed rotating shaft processing equipment, side wheel motor screw processing equipment, gear point lubricating grease equipment, box pressing box screw locking equipment and a PLC master control system;
the fixed rotating shaft processing equipment is used for placing the motor, the tire, the shaft and the gasket in a bottom shell of the side wheel assembly;
the side wheel motor screw machining equipment is used for transferring a side wheel shell into the bottom shell and locking the side wheel shell on the bottom shell through a locking screw;
the gear point lubricating grease device is used for placing a gear on a gear shaft and a tire shaft in the bottom shell and adding lubricating grease into the gear;
the box pressing and locking device is used for placing the box pressing box on the bottom shell and locking the box pressing cover on the bottom shell through a locking screw.
And the PLC master control system is in communication connection with the fixed rotating shaft machining equipment, the side wheel motor screw machining equipment, the gear point lubricating grease equipment and the box pressing locking screw equipment respectively.
In one embodiment, the fixed rotating shaft processing equipment comprises a motor feeding assembly, a tire shaft feeding assembly, a gasket feeding assembly, a base, a first conveyor belt mechanism, a positioning processing jig and a first base;
the first conveying belt mechanism is arranged on the first base along the X-axis direction;
the positioning processing jig is matched with the first transmission belt mechanism, so that the positioning processing jig can move along the driving direction of the transmission belt, and a bottom shell of the side wheel assembly is placed in the positioning processing jig;
the motor feeding assembly is arranged on the base and corresponds to the front end of the first conveyor belt, and the motor feeding assembly is used for conveying a motor to a bottom shell of the positioning and processing jig for assembly;
the tire shaft feeding assembly is arranged on the base and corresponds to the middle part of the first conveyor belt, and is used for conveying a tire shaft into the bottom shell with the motor for assembly;
the gasket feeding assembly is arranged on the base and corresponds to the tail end of the first conveying belt, and the gasket feeding assembly is used for conveying a gasket into the bottom shell with the motor and the tire shaft placed in the bottom shell for assembly.
In one embodiment, the motor feeding assembly comprises a first single-shaft mechanical arm and a vibration feeding mechanism, and the axial direction of the first single-shaft mechanical arm is fixedly arranged on the first base along the Y-axis direction;
the vibration feeding mechanism is arranged below the first single-shaft mechanical arm and is used for conveying a motor;
the first single-shaft mechanical arm is used for clamping a motor on the vibration feeding mechanism to the bottom shell of the positioning and processing jig.
In one embodiment, the tire shaft feeding assembly comprises a tire shaft conveyor belt mechanism and a second single-shaft mechanical arm, and the second single-shaft mechanical arm is fixedly arranged on the first base along the Y-axis direction;
the tire shaft conveyor belt mechanism is fixedly arranged below the second single-shaft mechanical arm and is used for conveying tire shafts;
and the second single-shaft mechanical arm is used for clamping the tire shaft on the tire shaft conveying belt mechanism to the bottom shell provided with the motor.
In one embodiment, the pad feeding assembly comprises a pad vibrating disc mechanism and a third single-shaft mechanical arm, and the third single-shaft mechanical arm is fixedly arranged on the first base along the Y-axis direction;
the gasket vibrating disc mechanism is fixedly arranged below the third single-shaft mechanical arm and is used for conveying the gasket;
and the third single-shaft mechanical arm is used for clamping the gasket on the gasket vibrating disc mechanism to the bottom shell provided with the motor and the tire shaft.
In one embodiment, the side wheel motor screw machining equipment comprises a side wheel shell feeding assembly, a first lock screw assembly, a second base and a second conveyor belt mechanism;
the second conveyor belt mechanism is fixedly arranged on the second base along the X-axis direction;
the front end of the second conveyor belt mechanism is butted with the tail end of the first conveyor belt mechanism, so that the positioning jig on the first conveyor belt mechanism can move to the second conveyor belt mechanism;
the side wheel shell feeding assembly is arranged on the second base and corresponds to the front end of the second conveyor belt mechanism, and is used for conveying the side wheel shell to the bottom shell for assembly;
the first lock screw component is arranged on the second base and corresponds to the middle part of the second conveyor belt mechanism, and is used for locking screws between the side wheel shell and the bottom shell;
the second locking screw component is arranged on the second base and corresponds to the tail end of the second conveyor belt mechanism, and is used for locking screws between the side wheel shell and the bottom shell.
In one embodiment, the side wheel housing feed assembly includes a side wheel housing handling mechanism, a side wheel housing conveyor mechanism, and a fourth single-axis robotic arm;
the side wheel shell carrying mechanism, the side wheel shell conveying belt mechanism and the fourth single-shaft mechanical arm mechanism are all fixedly arranged on the second base;
the feeding end of the side wheel shell conveyor mechanism corresponds to the side wheel shell conveying mechanism, so that the side wheel surgical conveying mechanism can convey the side road shell to the side wheel shell conveyor mechanism;
the fourth single-shaft mechanical arm frame is positioned at the front end of the second conveyor belt mechanism;
the discharge end of the side wheel shell conveyor belt mechanism corresponds to the fourth single-shaft mechanical arm, so that the fourth single-shaft mechanical arm can convey the side wheel shell on the side wheel shell conveyor belt mechanism to the positioning processing jig on the second conveyor belt mechanism, and the side wheel shell and the bottom shell on the positioning processing jig are assembled.
In one embodiment, the first lock screw assembly and the second lock screw assembly are identical in structure;
the first screw locking component comprises a portal frame structure and an automatic screw locking platform;
the portal frame structure is arranged in the middle of the second transmission belt mechanism in a spanning mode, and a cross beam of the portal frame structure is arranged along the Y-axis direction;
the automatic screw locking platform is matched with and arranged on a cross beam of the portal frame structure, and a processing head of the automatic screw locking platform corresponds to the second conveyor belt mechanism and is used for locking screws between the side wheel shell on the positioning processing jig and the bottom shell.
In one embodiment, the gear point lubricating grease equipment comprises a gear feeding mechanism, a gear carrying mechanism, a gear point gluing mechanism, a third base, a third conveyor belt mechanism, a visual positioning mechanism and a three-axis manipulator mechanism;
the third conveyor belt mechanism is fixedly arranged on the third base along the Y-axis direction;
the front end of the third conveyor belt mechanism is butted with the tail end of the second conveyor belt mechanism, so that the positioning processing jig on the second conveyor belt mechanism can be moved to the third conveyor belt mechanism;
the gear feeding mechanism, the gear carrying mechanism, the gear dispensing mechanism and the three-axis manipulator mechanism are all fixedly arranged on the third base;
the gear carrying mechanism corresponds to the gear feeding mechanism and the gear glue dispensing mechanism respectively, and is used for carrying the gears on the gear feeding mechanism to the glue dispensing platform;
the gear dispensing mechanism is used for dispensing glue to the gear.
The visual positioning mechanism is used for visually positioning the gear on the gear dispensing platform;
the three-axis manipulator mechanism is used for conveying the positioned gear from the gear dispensing platform to the bottom shell of the positioning and processing jig for assembly.
In one embodiment, the box pressing and screw locking device comprises a third screw locking mechanism, a fourth base and a fourth conveyor belt mechanism;
the fourth conveyor belt mechanism is fixedly arranged on the fourth base along the Y-axis direction;
the front end of the fourth conveyor belt mechanism is butted with the tail end of the third conveyor belt mechanism, so that the positioning processing jig on the third conveyor belt mechanism can be moved to the fourth conveyor belt mechanism;
the third screw locking mechanism and the fourth screw locking mechanism are arranged on the fourth base in parallel along the Y-axis direction;
the third screw locking mechanism and the fourth screw locking mechanism have the same structure;
the third screw locking mechanism comprises a three-axis bracket and an automatic screw locking platform;
the three-axis support comprises a support frame, a second Y-axis moving structure, a second X-axis moving structure and a second Z-axis moving structure;
the supporting frame is fixedly arranged on the fourth base, the second Y-axis moving structure is arranged on the fixed support, the second X-axis moving structure is arranged on the second Y-axis moving structure, the second Z-axis moving structure is arranged on the second X-axis moving structure, and the automatic screw locking platform is arranged on the second Z-axis moving structure;
the automatic screw locking platform is arranged on the sliding plate of the second Z-axis moving structure and used for locking screws of the bottom shell and the pressing box cover of the side wheel assembly on the positioning processing jig.
Compared with the prior art, the embodiment of the invention has the advantages that:
according to the automatic assembling system for the side wheel assembly of the sweeper, provided by the invention, the automatic installation of the motor, the tire shaft, the gear and the like of the side wheel assembly is realized by arranging the fixed rotating shaft processing equipment, the side wheel motor screw processing equipment, the gear point lubricating grease equipment and the box pressing box screw locking equipment and performing accurate control through the PLC master control system, the installation efficiency and the accuracy are effectively improved, the manpower is greatly reduced, the manpower cost is saved, and the technical problems that the existing assembling mode of the side wheel assembly is manual assembling, the assembling efficiency is low, the manpower cost is high and the assembling accuracy is low are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a fixed rotating shaft processing apparatus according to an embodiment of the present invention;
fig. 2 is a partially enlarged view of a fixed rotating shaft processing apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of an edge wheel motor screw machining apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a gear point grease device provided by an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a box pressing and screw locking device according to an embodiment of the present invention.
Wherein the reference numerals are: fixed rotating shaft processing equipment 1, side wheel motor screw processing equipment 2, gear point lubricating grease equipment 3, box pressing and screw locking equipment 4, motor feeding components 5, tire shaft feeding components 6, gasket feeding components 7, first conveyor belt mechanisms 8, positioning processing jigs 9, a first base 10, a first single-shaft mechanical arm 11, a first fixing support 110, a first cross beam 111, a first mechanical arm structure 112, a vibration feeding mechanism 12, a second single-shaft mechanical arm 13, a second fixing support 130, a second cross beam 131, a second mechanical arm structure 132, a tire shaft conveyor belt mechanism 14, a gasket vibration disc mechanism 15, a third single-shaft mechanical arm 16, a third fixing support 160, a third cross beam 161, a third mechanical arm structure 162, a side wheel shell feeding component 17, a first lock screw component 18, a second lock screw component 19, a second base 20, a second conveyor belt mechanism 21, a side wheel shell conveying mechanism 22, a first lock screw component, a second lock screw component 7, a first single-shaft mechanism 15, a second lock screw component, a second lock mechanism, a first lock mechanism, a second lock mechanism, a first lock mechanism, a second lock mechanism, a, The side wheel housing conveyor mechanism 23, the fourth single-axis mechanical arm 24, the fourth fixing support 240, the fourth cross beam 241, the fourth manipulator structure 242, the portal frame structure 25, the automatic screw locking platform 26, the gear feeding mechanism 27, the gear carrying mechanism 28, the gear dispensing mechanism 29, the third base 30, the third conveyor mechanism 31, the visual positioning mechanism 32, the three-axis manipulator mechanism 33, the first Z-axis moving structure 331, the first Y-axis moving structure 332, the first X-axis moving structure 333, the third screw locking mechanism 34, the fourth screw locking mechanism 35, the fourth base 36, the fourth conveyor mechanism 37, the three-axis support 38, the support frame 380, the second Y-axis moving structure 381, the second X-axis moving structure 382, and the second Z-axis moving structure 383.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
For ease of understanding, please refer to fig. 1-4.
The invention provides an automatic assembling system for side wheel assemblies of a sweeper, which comprises:
the device comprises a fixed rotating shaft processing device 1, a side wheel motor screw processing device 2, a gear point lubricating grease device 3, a box pressing and screw locking device 4 and a PLC master control system;
the fixed rotating shaft processing equipment 1 is used for placing a motor, a tire shaft and a gasket in a bottom shell of the side wheel assembly;
the side wheel motor screw machining equipment 2 is used for transferring the side wheel shell into the bottom shell and locking the side wheel shell on the bottom shell through a locking screw;
the gear point lubricating grease device 3 is used for placing a gear on a gear shaft and a tire shaft in a bottom shell and adding lubricating grease into the gear;
the box pressing and screw locking device 4 is used for placing the box pressing box on the bottom shell and locking the box pressing cover on the bottom shell through a locking screw.
The PLC master control system is in communication connection with the fixed rotating shaft machining equipment 1, the side wheel motor screw machining equipment 2, the gear point lubricating grease equipment 3 and the box pressing locking screw equipment 4 respectively.
The method comprises the following overall processing steps: firstly, positioning a bottom shell of the side wheel assembly on a positioning processing jig 9 of the fixed rotating shaft processing equipment 1, and placing a motor, a tire shaft and a gasket in a designated position of the bottom shell through the fixed rotating shaft processing equipment 1; the side wheel motor screw machining equipment 2 is moved by the positioning machining jig 9, and the side wheel shell is placed on the motor of the bottom shell and locked by screws, so that the side wheel shell fixes the motor; then the positioning processing jig 9 is moved to the gear point lubricating grease equipment 3, lubricating grease is applied to the gear through the gear point lubricating grease equipment 3, and the gear coated with the lubricating grease is placed at a fixed position in the bottom shell; and finally, the positioning and processing jig 9 is moved to the box pressing and screw locking equipment 4, the box pressing box is manually placed on the bottom shell for sealing, and the screws of the box pressing box and the bottom cover are locked through the box pressing and screw locking equipment 4, so that the working process of the whole system is completed.
According to the automatic assembling system for the side wheel assembly of the sweeper, the fixed rotating shaft machining equipment 1, the side wheel motor screw machining equipment 2, the gear point lubricating grease equipment 3 and the box pressing locking screw equipment 4 are arranged, and the PLC master control system is used for accurately controlling, so that automatic installation of a motor, a tire shaft, a gear and the like of the side wheel assembly is realized, the installation efficiency and the accuracy are effectively improved, manpower is greatly reduced, the labor cost is saved, and the technical problems that the existing assembling mode of the side wheel assembly is manual assembling, the assembling efficiency is low, the labor cost is high, and the assembling accuracy is low are solved.
Referring to fig. 1 and fig. 2, as a further improvement, the fixed rotating shaft processing equipment 1 of the present application includes a motor feeding assembly 5, a tire shaft feeding assembly 6, a gasket feeding assembly 7, a first conveyor belt mechanism 8, a positioning processing fixture 9, and a first base 10;
the first conveyor belt mechanism 8 is arranged on the first base 10 along the X-axis direction;
the positioning and processing jig 9 is matched with the first transmission belt mechanism, so that the positioning and processing jig 9 can move along the driving direction of the transmission belt, and a bottom shell of the side wheel assembly is placed in the positioning and processing jig 9; the positioning processing jig 9 is a conventional cylinder positioning jig, and realizes the fixed positioning and clamping of the bottom shell by driving the sliding block.
The motor feeding assembly 5 is arranged on the base and corresponds to the front end of the first conveyor belt, and the motor feeding assembly 5 is used for conveying a motor to a bottom shell on the positioning and processing jig 9 for assembly;
the tire shaft feeding assembly 6 is arranged on the base and corresponds to the middle part of the first conveyor belt, and the tire shaft feeding assembly 6 is used for conveying a tire shaft into a bottom shell provided with a motor for assembly;
the gasket feeding assembly 7 is arranged on the base and corresponds to the tail end of the first conveying belt, and the gasket feeding assembly 7 is used for conveying a gasket into a bottom shell with a motor and a tire shaft arranged therein for assembly.
The motor feeding assembly 5 comprises a first single-shaft mechanical arm 11 and a vibration feeding mechanism 12, wherein the axial direction of the first single-shaft mechanical arm 11 is fixedly arranged on the first base 10 along the Y-axis direction;
the vibration feeding mechanism 12 is arranged below the first single-shaft mechanical arm 11, and the vibration feeding mechanism 12 is used for conveying a motor;
the first single-shaft mechanical arm 11 is used for clamping the motor on the vibration feeding mechanism 12 onto the bottom shell of the positioning and processing jig 9.
Specifically, the vibration feeding mechanism 12 is an existing vibration feeding device, the vibration feeding mechanism 12 is fixedly arranged at the front end of the first conveyor belt mechanism 8, and the vibration feeding mechanism 12 is used for conveying the motor to a fixed shaft processing device from a previous process, and is close to the positioning processing jig 9 at the front end of the first conveyor belt mechanism 8, so that the motor material is automatically conveyed.
The first single-shaft mechanical arm 11 comprises a first fixing support 110, a first cross beam 111 arranged along a Y axis, a Y-axis driving structure arranged on the cross beam and a first mechanical arm structure 112, wherein the first fixing support 110 is fixedly arranged at the front end of the first transmission belt mechanism and used for supporting the whole first single-shaft mechanical arm, the lower part of the first cross beam 111 is fixedly connected with the support, the Y-axis driving mechanism is fixedly arranged on the first cross beam 111, and the first mechanical arm structure 112 is arranged on the Y-axis driving mechanism in a matching manner, so that the first mechanical arm can move to the position above the front end of the first transmission belt mechanism and the position above the vibration feeding mechanism 12 along the Y axis direction through the driving of the Y-axis driving mechanism, the motor above the vibration feeding structure is conveyed to the bottom shell on the positioning processing jig 9 on the first transmission belt mechanism 8, the automatic assembly of the motor is realized, the bottom shell on the positioning processing jig 9 is received by the motor, the first conveyor belt mechanism 8 drives the positioning processing jig 9 to move to the rear end to the area of the tire spindle feeding assembly 6.
Referring to fig. 1 and fig. 2, as a further improvement, the tire spindle feeding assembly 6 of the present application includes a tire spindle conveyor belt mechanism 14 and a second single-spindle mechanical arm 13, where the second single-spindle mechanical arm 13 is fixedly disposed on the first base 10 along the Y-axis direction;
the tire shaft conveyor belt mechanism 14 is fixedly arranged below the second single-shaft mechanical arm 13, and the tire shaft conveyor belt mechanism 14 is used for conveying tire shafts;
the second single-axis robot arm 13 is used to grip the tire shaft on the tire shaft conveyor mechanism 14 onto the bottom case where the motor is placed.
Specifically, the tire shaft conveyor belt mechanism 14 conveys tires produced by other equipment to the bottom shell through various shafts required for assembly, the tire shaft conveyor belt mechanism 14 is fixedly arranged on the first base 10 and corresponds to the middle part of the first conveyor belt mechanism 8, a moving table is arranged on the tire conveyor belt mechanism 14 in a matching manner, and the tires and the shafts are automatically conveyed through the movement of the moving table; the second single-shaft mechanical arm 13 comprises a second fixing support 130, a second cross beam 131, a Y-axis driving structure and a second mechanical arm structure 132, the second fixing support 130 is fixedly arranged on the first base 10, the second cross beam 131 is fixedly arranged on the second fixing support 130, the Y-axis driving structure is arranged on the second cross beam 131, and the second mechanical arm structure 132 is arranged on the Y-axis driving structure, so that the second mechanical arm can convey tires and shafts on the tire shaft conveying belt mechanism 14 to a bottom shell on the positioning processing jig 9 for assembly through the driving of the Y-axis driving structure, the automatic assembly function of the tires and the shafts is realized, after the tires and the shafts are installed on the bottom shell, the positioning processing jig 9 continues to move on the first conveying belt mechanism 8, and reaches an area corresponding to the gasket feeding assembly 7 at the rear end of the bottom shell.
Referring to fig. 1 and 2, as a further improvement, the gasket feeding assembly 7 of the present application includes a gasket vibration plate mechanism 15 and a third single-axis mechanical arm 16, wherein the third single-axis mechanical arm 16 is fixedly disposed on the first base 10 along the Y-axis direction;
the gasket vibration disc mechanism 15 is fixedly arranged below the third single-shaft mechanical arm 16, and the gasket vibration disc mechanism 15 is used for conveying gaskets;
the third single-axis robot arm 16 is used to grip the pad on the pad vibrating disk mechanism 15 onto the bottom shell where the motor and tire shaft are placed.
Specifically, the gasket vibration disc mechanism 15 is fixedly arranged on the first base 10 and corresponds to the tail end of the first driving belt mechanism, a gasket is arranged in the gasket vibration disc mechanism 15 and used for conveying the gasket to a specified material taking position, and the gasket vibration disc mechanism 15 adopts the existing vibration feeding mechanism 12;
the third single-shaft mechanical arm 16 comprises a third fixing support 160, a third beam 161 arranged along the Y-axis, a Y-axis driving mechanism and a third mechanical arm structure 162, the third fixing support 160 is arranged on the first base 10 and is used for supporting the whole third single-shaft mechanical arm 16, the position of the third fixing support 160 corresponds to the tail end of the first conveyor belt mechanism 8, the third beam 161 is arranged above the third fixing support 160, the Y-axis driving mechanism is arranged on the third beam 161, the third mechanical arm structure 162 is connected to the Y-axis driving mechanism in a matching manner, the third mechanical arm structure 162 can convey the gasket on the gasket vibration disc mechanism 15 position to the corresponding position of the bottom shell of the positioning processing jig 9 for assembly through the driving of the Y-axis driving mechanism, so that automatic mounting and assembly are realized, after the gasket is mounted on the bottom shell, the positioning processing jig 9 continues to move backwards, and reaches the front end of the second belt mechanism 21 through the connecting position of the first belt mechanism and the second belt mechanism.
Referring to fig. 3, as a further improvement, the edge wheel motor screw processing device 2 of the present application includes an edge wheel housing feeding assembly 17, a first lock screw assembly 18, a second lock screw assembly 19, a second base 20, and a second conveyor belt mechanism;
the second conveyor belt mechanism is fixedly arranged on the second base 20 along the X-axis direction;
the front end of the second conveyor belt mechanism is butted with the tail end of the first conveyor belt mechanism 8, so that the positioning jig on the first conveyor belt mechanism 8 can move to the second conveyor belt mechanism 21;
the side wheel shell feeding assembly 17 is arranged on the second base 20 and corresponds to the front end of the second conveyor belt mechanism, and the side wheel shell feeding assembly 17 is used for conveying the side wheel shell to the bottom shell for assembly;
the first lock screw assembly 18 is arranged on the second base 20 and corresponds to the middle part of the second conveyor belt mechanism, and the first lock screw assembly 18 is used for locking screws between the side wheel shell and the bottom shell;
the second locking screw assembly 19 is disposed on the second base 20 and corresponding to the end of the second conveyor belt mechanism, and the second locking screw assembly 19 is used for locking a screw between the side wheel housing and the first shovel.
The side wheel shell feeding assembly 17 comprises a side wheel shell carrying mechanism 22, a side wheel shell conveying belt mechanism 23 and a fourth single-shaft mechanical arm 24;
the side wheel shell carrying mechanism 22, the side wheel shell conveying belt mechanism 23 and the fourth single-shaft mechanical arm 24 mechanism are all fixedly arranged on the second base 20;
the feeding end of the side wheel shell conveyor mechanism 23 corresponds to the side wheel shell handling mechanism 22, so that the side wheel surgical handling mechanism can carry the side road shell to the side wheel shell conveyor mechanism 23;
the fourth single-shaft mechanical arm 24 is arranged at the front end of the second conveyor belt mechanism;
the discharge end of the side wheel housing conveyor belt mechanism 23 corresponds to the fourth uniaxial mechanical arm 24, so that the fourth uniaxial mechanical arm 24 can convey the side wheel housing on the side wheel housing conveyor belt mechanism 23 to the positioning processing jig 9 on the second conveyor belt mechanism 21, and assemble the side wheel housing with the bottom shell on the positioning processing jig 9.
Specifically, the side wheel shell carrying mechanism 22 and the side wheel shell transmission belt mechanism are both fixedly arranged on the second base 20, the side wheel shell carrying mechanism 22 corresponds to the feeding position of the side wheel shell transmission belt mechanism and is used for carrying side wheel shells produced by other equipment onto the side wheel shell transmission belt mechanism, a moving structure is arranged on the side wheel shell transmission belt mechanism, and the discharging end of the side wheel shell transmission belt mechanism corresponds to the front end of the second transmission belt mechanism 21, so that the side wheel shells are driven by the side wheel shell transmission belt mechanism to drive the side wheel shells to the discharging position through the moving structure on the side wheel shell transmission belt mechanism; the fourth uniaxial mechanical arm 24 comprises a fourth fixing support 240, a fourth beam 241 arranged along the Y axis, a Y-axis driving structure and a fourth mechanical arm structure 242, the fourth fixing support 240 is arranged on the second base 20 and corresponds to the front end of the second conveyor belt and is used for supporting the whole fourth uniaxial mechanical arm 24, the fourth beam 241 is fixedly arranged above the fourth fixing support 240, the Y-axis driving structure is arranged on the fourth beam 241 in a matched manner, and the fourth mechanical arm structure 242 is arranged on the Y-axis driving structure in a matched manner, so that the fourth mechanical arm structure 242 can convey the edge wheel shell on the edge wheel shell conveyor belt mechanism to the motor position on the positioning processing jig 9 for assembly through the driving of the Y-axis driving structure, thereby realizing the automatic assembly of the edge wheel shell; after the positioning and processing jig 9 completes the assembly of the side road shell, the second conveyor belt mechanism drives the positioning and processing jig 9 to move to the position, corresponding to the first lock screw component 18, of the middle of the second conveyor belt mechanism.
Referring to fig. 3, as a further modification, the first lock screw assembly 18 and the second lock screw assembly 19 of the present application have the same structure;
the first screw locking component 18 comprises a portal frame structure 25 and an automatic screw locking platform 26;
the portal frame structure 25 is arranged in the middle of the second transmission belt mechanism 21 in a spanning mode, and a cross beam of the portal frame structure 25 is arranged along the Y-axis direction;
the automatic screw locking platform 26 is arranged on a cross beam of the portal frame structure 25 in a matching mode, and a processing head of the automatic screw locking platform 26 corresponds to the second conveyor belt mechanism and is used for locking screws between the side wheel shell and the bottom shell on the positioning processing jig 9.
Specifically, a beam of the gantry structure 25 is arranged along a Y-axis, the gantry structure 25 is arranged in the middle of the second conveyor belt mechanism in a spanning manner, a Y-axis driving structure is arranged on the beam of the gantry structure 25, the Y-axis driving structure is connected with an automatic screw locking platform 26 in a matching manner, and the automatic screw locking platform 26 is an existing screw locking mechanism; the product is conveyed to the position below the automatic screw locking platform 26 by the positioning and processing jig 9, and the automatic screw locking platform 26 is driven by the Y-axis driving structure on the portal frame structure 25 to align to the screw locking position of the product for locking, so that automatic screw locking is realized; the structure of the second lock screw assembly 19 is the same as that of the first lock screw assembly 18, so that double-station lock screw machining can be realized by the equipment, the machining speed of front-end equipment is matched, the machining smoothness is guaranteed, and the machining efficiency is improved. After the screw locking step is completed, the positioning and processing jig 9 continues to move backwards and reaches the front end of the third belt mechanism through the connection position of the second belt mechanism 21 and the third belt mechanism 31.
Referring to fig. 4, as a further improvement, the gear-point grease apparatus 3 of the present application includes a gear feeding mechanism 27, a gear carrying mechanism 28, a gear-point gluing mechanism 29, a third base 30, a third conveyor belt mechanism 31, a visual positioning mechanism 32, and a three-axis manipulator mechanism 33;
the third conveyor belt mechanism 31 is fixedly arranged on the third base 30 along the Y-axis direction;
the front end of the third conveyor belt mechanism is butted with the tail end of the second conveyor belt mechanism, so that the positioning processing jig 9 on the second conveyor belt mechanism can move to the third conveyor belt mechanism 31;
the gear feeding mechanism 27, the gear carrying mechanism 28, the gear dispensing mechanism 29 and the three-axis manipulator mechanism 33 are all fixedly arranged on the third base 30;
the gear conveying mechanism 28 corresponds to the gear feeding mechanism 27 and the gear dispensing mechanism 29, and the gear conveying mechanism 28 is used for conveying the gears on the gear feeding mechanism 27 to the dispensing platform;
the gear dispensing mechanism 29 is used for dispensing the gear.
The visual positioning mechanism 32 is used for visually positioning the gear on the gear dispensing platform;
the three-axis manipulator mechanism 33 is used for transporting the positioned gear from the gear dispensing platform to the bottom shell of the positioning and processing jig 9 for assembly.
Specifically, the gear feeding mechanism 27 is an existing gear feeding disc device, gears are stored in the gear feeding mechanism 27, a dispensing machine and a dispensing platform are arranged on the gear dispensing mechanism 29, the dispensing machine corresponds to the dispensing platform, the dispensing platform is close to the discharge end of the gear material dispensing mechanism, the gear carrying mechanism 28 comprises a first gear manipulator, the first gear manipulator is used for carrying the gears on the gear feeding mechanism 27 to the dispensing platform of the gear dispensing mechanism 29, and automatic grease dispensing is performed on the gears through the dispensing machine of the gear dispensing mechanism 29;
the visual positioning mechanism 32 is fixedly arranged on the gear dispensing mechanism 29, and the visual positioning mechanism 32 is used for visually positioning the gear on the dispensing platform and identifying the position parameters of the gear;
the three-axis manipulator mechanism 33 includes a second gear manipulator, a first Z-axis moving structure 331, a first Y-axis moving structure 332 and a first X-axis moving structure 333, the first Z-axis moving structure 331 is fixedly disposed on the third base 30, the first X-axis moving structure 333 is fixedly connected to the sliding plate of the first Z-axis moving structure 331, the first Y-axis moving structure 332 is fixedly connected to the sliding plate of the first X-axis moving structure 333, the second gear manipulator is fixedly connected to the sliding plate of the first Y-axis moving structure 332, so that by providing the three-axis manipulator mechanism 33, the second gear manipulator can be controlled to move to any position, after the visual positioning system reads the position information of the gear, the three-axis manipulator mechanism 33 is controlled to precisely clamp the gear, and the gear is driven to move to the upper side of the third conveyor belt mechanism 31, so that the gear is precisely installed corresponding to the gear installation position on the positioning processing jig 9, thereby realizing the automatic assembly of the gear. After the gear mounting of the monkey is completed, the positioning and processing jig 9 continues to move backward and reaches the front end of the fourth belt mechanism through the connection position of the third belt mechanism and the fourth belt mechanism 37.
Preferably, the gear feeding mechanism 27, the gear carrying mechanism 28, the gear dispensing mechanism 29, the visual positioning mechanism 32 and the three-axis manipulator mechanism 33 in the gear dispensing grease device 3 each include two sleeves, so that the two sleeves are distributed into two processing stations, and double-station processing can be simultaneously realized, so that the processing speed of front-end equipment can be matched, the processing smoothness is ensured, and the processing efficiency is improved.
Referring to fig. 5, as a further improvement, the box pressing and screw locking apparatus 4 of the present application includes a third screw locking mechanism 34, a fourth screw locking mechanism 35, a fourth base 36 and a fourth conveyor belt mechanism 37;
the fourth conveyor belt mechanism 37 is fixedly arranged on the fourth base 36 along the Y-axis direction;
the front end of the fourth belt mechanism 37 is butted with the tail end of the third belt mechanism 31, so that the positioning processing jig 9 on the third belt mechanism 31 can be moved to the fourth belt mechanism 37;
the third screw locking mechanism 34 and the fourth screw locking mechanism 35 are arranged on the fourth base 36 in parallel along the Y-axis direction;
the third screw locking mechanism 34 and the fourth screw locking mechanism 35 have the same structure;
the third screw locking mechanism 34 comprises a three-axis bracket 38 and an automatic screw locking platform 26;
the three-axis support 38 comprises a support frame 380, a second Y-axis moving structure 381, a second X-axis moving structure 382 and a second Z-axis moving structure 383;
the supporting frame 380 is fixedly disposed on the fourth base 36, the second Y-axis moving structure 381 is disposed on the fixed supporting frame, the second X-axis moving structure 382 is disposed on the second Y-axis moving structure 381, the second Z-axis moving structure 383 is disposed on the second X-axis moving structure 382, and the automatic screw locking platform 26 is disposed on the second Z-axis moving structure 383;
the automatic screw locking platform 26 is disposed on the sliding plate of the second Z-axis moving structure 383, and the automatic screw locking platform 26 is used for locking screws of the bottom shell of the positioning processing jig 9 and the pressing box cover of the side wheel assembly.
Specifically, the three-axis bracket 38 includes a support frame 380, a second Y-axis moving structure 381, a second X-axis moving structure 382, and a second Z-axis moving structure 383, the support frame 380 is fixedly disposed on the fourth base 36, the second Y-axis moving structure 381 is fixedly disposed on the support frame 380, the second X-axis moving structure 382 is fixedly disposed on a sliding plate of the second Y-axis moving structure 381, the second Z-axis moving structure 383 is fixedly disposed on a sliding plate of the second X-axis moving structure 382, and the automatic screw locking processing platform is fixedly disposed on a sliding plate of the second Z-axis moving structure 383, so that the automatic screw locking platform 26 can move to any position in space through driving of the three-axis bracket 38, thereby accurately aligning the screw locking position of the product on the positioning processing jig 9, and realizing automatic screw locking; the processing flow of this equipment does, when location processing tool 9 removed to fourth conveyer belt mechanism 37 on, the staff will press the case box to place on the drain pan on the positioning tool for the positioning tool drives the drain pan and presses the case box to remove to the below of third lock screw mechanism 34 and carry out the automatic lock screw, thereby accomplishes entire system's processing step. The structure of the fourth screw locking mechanism 35 is the same as that of the third screw locking mechanism 34, so that double-station processing can be realized by the equipment, the processing speed of front-end equipment is matched, the smoothness of a processing flow is guaranteed, and the processing efficiency is improved.
The invention controls each device and each mechanism through the PLC master control system, so that the action precision of each device and each mechanism can reach 0.02mm, a plurality of mechanical arms are adopted to control products to move from different positions for precise processing, a high-precision vision system is used for positioning and taking the products, and a high-precision gear dispensing mechanism 29 is used for controlling the dispensing position and dispensing amount of lubricating grease to ensure the uniformity of the surface coating of the gear. Meanwhile, the human-computer interface control equipment is used for debugging and storing running parameters, the running of the equipment and the fault display of the equipment are convenient and rapid, the problem points are convenient and rapid to repair and maintain, the input and output signals of all station running part sensors and equipment driving programs of the equipment are displayed, the abnormity is conveniently and rapidly confirmed, and the production efficiency is improved.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a quick-witted limit wheel subassembly automatic assembly system of sweeping floor which characterized in that includes:
the device comprises fixed rotating shaft processing equipment, side wheel motor screw processing equipment, gear point lubricating grease equipment, box pressing box screw locking equipment and a PLC master control system;
the fixed rotating shaft processing equipment is used for placing the motor, the tire, the shaft and the gasket in a bottom shell of the side wheel assembly;
the side wheel motor screw machining equipment is used for transferring a side wheel shell into the bottom shell and locking the side wheel shell on the bottom shell through a locking screw;
the gear point lubricating grease device is used for placing a gear on a gear shaft and a tire shaft in the bottom shell and adding lubricating grease into the gear;
the box pressing and locking device is used for placing the box pressing box on the bottom shell and locking the box pressing cover on the bottom shell through a locking screw;
and the PLC master control system is in communication connection with the fixed rotating shaft machining equipment, the side wheel motor screw machining equipment, the gear point lubricating grease equipment and the box pressing locking screw equipment respectively.
2. The automatic assembly system of sweeper side wheel assemblies of claim 1,
the fixed rotating shaft processing equipment comprises a motor feeding assembly, a tire shaft feeding assembly, a gasket feeding assembly, a first conveyor belt mechanism, a positioning processing jig and a first base;
the first conveying belt mechanism is arranged on the first base along the X-axis direction;
the positioning processing jig is matched with the first transmission belt mechanism, so that the positioning processing jig can move along the driving direction of the transmission belt, and a bottom shell of the side wheel assembly is placed in the positioning processing jig;
the motor feeding assembly is arranged on the base and corresponds to the front end of the first conveyor belt, and the motor feeding assembly is used for conveying a motor to a bottom shell of the positioning and processing jig for assembly;
the tire shaft feeding assembly is arranged on the base and corresponds to the middle part of the first conveyor belt, and is used for conveying a tire shaft into the bottom shell with the motor for assembly;
the gasket feeding assembly is arranged on the base and corresponds to the tail end of the first conveying belt, and the gasket feeding assembly is used for conveying a gasket into the bottom shell with the motor and the tire shaft placed in the bottom shell for assembly.
3. The automatic assembling system for the side wheel assembly of the sweeper according to claim 2, wherein the motor feeding assembly comprises a first single-shaft mechanical arm and a vibrating feeding mechanism, and the first single-shaft mechanical arm is fixedly arranged on the first base along the Y-axis direction in the axial direction;
the vibration feeding mechanism is arranged below the first single-shaft mechanical arm and is used for conveying a motor;
the first single-shaft mechanical arm is used for clamping a motor on the vibration feeding mechanism to the bottom shell of the positioning and processing jig.
4. The automatic assembly system of sweeper side wheel assemblies of claim 2,
the tire shaft feeding assembly comprises a tire shaft conveying belt mechanism and a second single-shaft mechanical arm, and the second single-shaft mechanical arm is fixedly arranged on the first base along the Y-axis direction;
the tire shaft conveyor belt mechanism is fixedly arranged below the second single-shaft mechanical arm and is used for conveying tire shafts;
and the second single-shaft mechanical arm is used for clamping the tire shaft on the tire shaft conveying belt mechanism to the bottom shell provided with the motor.
5. The automatic assembly system of sweeper side wheel assemblies of claim 2,
the gasket feeding assembly comprises a gasket vibrating disc mechanism and a third single-shaft mechanical arm, and the third single-shaft mechanical arm is fixedly arranged on the first base along the Y-axis direction;
the gasket vibrating disc mechanism is fixedly arranged below the third single-shaft mechanical arm and is used for conveying the gasket;
and the third single-shaft mechanical arm is used for clamping the gasket on the gasket vibrating disc mechanism to the bottom shell provided with the motor and the tire shaft.
6. The automatic assembly system of sweeper side wheel assemblies of claim 2,
the side wheel motor screw machining equipment comprises a side wheel shell feeding assembly, a first lock screw assembly, a second base and a second conveyor belt mechanism;
the second conveyor belt mechanism is fixedly arranged on the second base along the X-axis direction;
the front end of the second conveyor belt mechanism is butted with the tail end of the first conveyor belt mechanism, so that the positioning jig on the first conveyor belt mechanism can move to the second conveyor belt mechanism;
the side wheel shell feeding assembly is arranged on the second base and corresponds to the front end of the second conveyor belt mechanism, and is used for conveying the side wheel shell to the bottom shell for assembly;
the first lock screw component is arranged on the second base and corresponds to the middle part of the second conveyor belt mechanism, and is used for locking screws between the side wheel shell and the bottom shell;
the second locking screw component is arranged on the second base and corresponds to the tail end of the second conveyor belt mechanism, and is used for locking screws between the side wheel shell and the bottom shell.
7. The automatic assembly system of sweeper side wheel assemblies of claim 6,
the side wheel shell feeding assembly comprises a side wheel shell carrying mechanism, a side wheel shell conveying belt mechanism and a fourth single-shaft mechanical arm;
the side wheel shell carrying mechanism, the side wheel shell conveying belt mechanism and the fourth single-shaft mechanical arm mechanism are all fixedly arranged on the second base;
the feeding end of the side wheel shell conveyor mechanism corresponds to the side wheel shell conveying mechanism, so that the side wheel surgical conveying mechanism can convey the side road shell to the side wheel shell conveyor mechanism;
the fourth single-shaft mechanical arm frame is positioned at the front end of the second conveyor belt mechanism;
the discharge end of the side wheel shell conveyor belt mechanism corresponds to the fourth single-shaft mechanical arm, so that the fourth single-shaft mechanical arm can convey the side wheel shell on the side wheel shell conveyor belt mechanism to the positioning processing jig on the second conveyor belt mechanism, and the side wheel shell and the bottom shell on the positioning processing jig are assembled.
8. The automatic assembly system of sweeper side wheel assemblies of claim 6,
the first lock screw component and the second lock screw component have the same structure;
the first screw locking component comprises a portal frame structure and an automatic screw locking platform;
the portal frame structure is arranged in the middle of the second transmission belt mechanism in a spanning mode, and a cross beam of the portal frame structure is arranged along the Y-axis direction;
the automatic screw locking platform is matched with and arranged on a cross beam of the portal frame structure, and a processing head of the automatic screw locking platform corresponds to the second conveyor belt mechanism and is used for locking screws between the side wheel shell on the positioning processing jig and the bottom shell.
9. The automatic assembly system of sweeper side wheel assemblies of claim 6,
the gear point lubricating grease equipment comprises a gear feeding mechanism, a gear carrying mechanism, a gear dispensing mechanism, a third base, a third conveyor belt mechanism, a visual positioning mechanism and a three-axis manipulator mechanism;
the third conveyor belt mechanism is fixedly arranged on the third base along the Y-axis direction;
the front end of the third conveyor belt mechanism is butted with the tail end of the second conveyor belt mechanism, so that the positioning processing jig on the second conveyor belt mechanism can be moved to the third conveyor belt mechanism;
the gear feeding mechanism, the gear carrying mechanism, the gear dispensing mechanism and the three-axis manipulator mechanism are all fixedly arranged on the third base;
the gear carrying mechanism corresponds to the gear feeding mechanism and the gear glue dispensing mechanism respectively, and is used for carrying the gears on the gear feeding mechanism to the glue dispensing platform;
the gear dispensing mechanism is used for dispensing glue to the gear.
The visual positioning mechanism is used for visually positioning the gear on the gear dispensing platform;
the three-axis manipulator mechanism is used for conveying the positioned gear from the gear dispensing platform to the bottom shell of the positioning and processing jig for assembly.
10. The sweeper side wheel assembly automated assembly system of claim 9,
the box pressing and screw locking equipment comprises a third screw locking mechanism, a fourth base and a fourth conveyor belt mechanism;
the fourth conveyor belt mechanism is fixedly arranged on the fourth base along the Y-axis direction;
the front end of the fourth conveyor belt mechanism is butted with the tail end of the third conveyor belt mechanism, so that the positioning processing jig on the third conveyor belt mechanism can be moved to the fourth conveyor belt mechanism;
the third screw locking mechanism and the fourth screw locking mechanism are arranged on the fourth base in parallel along the Y-axis direction;
the third screw locking mechanism and the fourth screw locking mechanism have the same structure;
the third screw locking mechanism comprises a three-axis bracket and an automatic screw locking platform;
the three-axis support comprises a support frame, a second Y-axis moving structure, a second X-axis moving structure and a second Z-axis moving structure;
the supporting frame is fixedly arranged on the fourth base, the second Y-axis moving structure is arranged on the fixed support, the second X-axis moving structure is arranged on the second Y-axis moving structure, the second Z-axis moving structure is arranged on the second X-axis moving structure, and the automatic screw locking platform is arranged on the second Z-axis moving structure;
the automatic screw locking platform is arranged on the sliding plate of the second Z-axis moving structure and used for locking screws of the bottom shell and the pressing box cover of the side wheel assembly on the positioning processing jig.
CN202111536326.2A 2021-12-15 2021-12-15 Automatic assembling system for side wheel assembly of sweeper Pending CN114055158A (en)

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Application Number Priority Date Filing Date Title
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Application publication date: 20220218