CN213034041U

CN213034041U - Automatic assembly production line of product

Info

Publication number: CN213034041U
Application number: CN202021729353.2U
Authority: CN
Inventors: 秦成英; 王刚; 兰超
Original assignee: Suzhou Huagong Automation Technology Co ltd
Current assignee: Suzhou Huagong Automation Technology Co ltd
Priority date: 2020-08-19
Filing date: 2020-08-19
Publication date: 2021-04-23
Anticipated expiration: 2030-08-19

Abstract

The utility model provides an automatic assembly production line of product, includes board, cavity contact pin material loading subassembly, a set of vibration dish equipment subassembly, part equipment subassembly, annular guide track line and at least one automatic lock and attaches the subassembly, cavity contact pin material loading subassembly, a set of vibration dish equipment subassembly, part equipment subassembly, annular guide track line and at least one automatic lock attach the subassembly and all set up on the board, cavity contact pin material loading subassembly, a set of vibration dish equipment subassembly, part equipment subassembly and at least one automatic lock attach the subassembly and set gradually along the annular guide track line outside. The utility model discloses an automatic assembly manufacturing line of product realizes the equipment of 5G circulator cavity, barium iron, silver-plated iron sheet, ferrite, center conductor, magnet, warm patch piece, apron. The automatic assembling machine for the circulator is reasonable and compact in structure and convenient to operate, adopts automatic equipment to replace a traditional manual production mode, and solves the problem of automatic production of the 5G circulator.

Description

Automatic assembly production line of product

Technical Field

The utility model belongs to the technical field of advance manufacturing and automation, specifically, relate to an automatic assembly manufacturing line of product.

Background

The isolator adopts the linear optical coupling isolation principle, converts and outputs an input signal, and isolates an input power supply, an output power supply and a working power supply from each other, is particularly suitable for being matched with equipment instruments needing electric isolation, is also called as a signal isolator, and is an important component in an industrial control system.

The production process of the isolator is complex, a large amount of manpower needs to be input in the production process, workers are required to be divided into a plurality of stations to detect and assemble the isolator, the production efficiency of manually processing the isolator is low, and the profit of a producer is reduced. When the isolator is assembled manually, the assembly consistency is difficult to ensure by manual operation, so the product quality cannot be ensured, and the large-scale assembly produced manually is more and more not suitable for the production requirements of enterprises under the condition of higher labor cost at present.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the utility model aims at providing an automatic assembly production line of product overcomes inefficiency in traditional isolator equipment production process, and artifical numerous and diverse easily makes mistakes's problem.

The technical scheme is as follows: the utility model provides an automatic assembly production line of product, attach the subassembly including board, cavity contact pin material loading subassembly, a set of vibrating plate equipment subassembly, part equipment subassembly, annular guide rail line and at least one automatic lock attach the subassembly and all set up on the board, cavity contact pin material loading subassembly, a set of vibrating plate equipment subassembly, part equipment subassembly and at least one automatic lock attach the subassembly and set gradually along the annular guide rail line outside. The utility model discloses an automatic assembly manufacturing line of product realizes the equipment of 5G circulator cavity, barium iron, silver-plated iron sheet, ferrite, center conductor, magnet, warm patch piece, apron. The automatic assembling machine for the circulator has the advantages of reasonable and compact structure and convenient operation, and adopts automatic equipment to replace the traditional manual production mode; the assembly of the sheet material, the positioning assembly of the ferrite and the central conductor and the locking attachment of the cover plate are realized; the problem of 5G circulator automated production is solved, has good using value.

Further, in the automatic assembly line for the products, the group of vibration plate assembly components includes a barium iron assembly unit, a silver-plated iron sheet assembly unit I, a silver-plated iron sheet assembly unit II, a magnet assembly unit, a temperature compensation sheet assembly unit I and a temperature compensation sheet assembly unit II, the component assembly components are assembled by a central conductor ferrite component, the number of the automatic locking components is two, the two automatic locking components are respectively an automatic locking unit I and an automatic locking unit II, and the cavity pin feeding component, the barium iron assembly unit, the silver-plated iron sheet assembly unit I, the component assembly component, the silver-plated iron sheet assembly unit II, the magnet assembly unit, the temperature compensation sheet assembly unit I, the temperature compensation sheet assembly unit II, the automatic locking unit I and the automatic locking unit II are sequentially arranged along the conveying direction from the starting end to the tail end of the annular guide rail line.

Furthermore, the automatic assembly production line of the product also comprises a case cover, a clamp calibration unit and a blanking manipulator, wherein the clamp calibration unit and the blanking manipulator are both fixedly arranged on the machine table, and the clamp calibration unit and the blanking manipulator are both positioned at the outer side of the annular guide rail line, the clamp calibration unit is positioned between the component assembly component and the silver-plated iron sheet assembly unit II, the blanking manipulator is positioned at the tail end of the automatic locking unit in the second conveying direction, the case cover is fixedly arranged on the machine table, the cavity pin feeding assembly, the barium-iron assembling unit, the silver-plated iron sheet assembling unit I, the component assembling assembly, the clamp calibrating unit, the silver-plated iron sheet assembling unit II, the magnet assembling unit, the temperature compensation sheet assembling unit I, the temperature compensation sheet assembling unit II, the automatic locking unit I, the automatic locking unit II and the discharging manipulator are all located in a space covered by the case cover.

Furthermore, the automatic assembly production line of the product comprises a cavity pin feeding assembly, a feeding bin, a feeding conveyor belt, a lifting linear module, a lifting tray support frame, a first material taking manipulator, an empty tray recovery conveyor belt and an empty tray recovery bin, a plurality of material trays can be arranged in the feeding bin which is positioned at the starting end of the feeding conveyor belt, and the material tray in the feeding bin can be conveyed to the feeding conveyor belt, the lifting material tray support frame is connected with the slide block of the lifting linear module, and the lifting linear module can drive the lifting material tray support frame to move along the vertical direction, the lifting material tray support frame is positioned at the tail end of the feeding conveyor belt, the first material taking manipulator is located above the lifting material tray supporting frame, the lifting material tray supporting frame can be located at the starting end of the empty tray recovery conveying belt, and the empty tray recovery bin is located at the tail end of the empty tray recovery conveying belt.

Further, the automatic assembly production line of the product comprises a barium iron assembly unit, a silver-plated iron sheet assembly unit I, a silver-plated iron sheet assembly unit II, a magnet assembly unit, a temperature compensation sheet assembly unit I and a temperature compensation sheet assembly unit II which all comprise a vibration disc feeding mechanism and a pneumatic assembly manipulator, wherein the pneumatic assembly manipulator is positioned at the discharge end of the vibration disc feeding mechanism, the vibration disc feeding mechanism comprises a feeding vibration disc, a direct vibration cylinder and a material distribution cylinder, the feeding vibration disc is connected with at least one product runner, the direct vibration cylinder is connected with the product runner, the material distribution cylinder is positioned at the tail end of the product runner far away from the feeding vibration disc, the material distribution cylinder is provided with at least one product receiving block, the product receiving block can be communicated with the tail end of the product runner far away from the feeding vibration disc, and the product on the product runner can be conveyed to the product receiving block, the pneumatic assembling mechanical arm comprises a translation cylinder, a lifting cylinder, a vacuum generator, a material taking suction nozzle and a first fixing seat, wherein the first fixing seat is fixedly arranged on a machine table, the translation cylinder is fixedly arranged on the first fixing seat, a first horizontal sliding plate is connected to the translation cylinder, the first horizontal sliding plate is in sliding connection with the first fixing seat, the lifting cylinder and the vacuum generator are fixedly arranged on the first horizontal sliding plate, the vacuum generator is connected with the material taking suction nozzle, the material taking suction nozzle is connected with the lifting cylinder, and the material taking suction nozzle can take materials from a product receiving block.

Further, the automatic assembly production line of foretell product, part equipment subassembly includes that feed bin, part empty tray retrieve feed bin, two symmetrical material loading tray cylinders, part equipment manipulator, part equipment CCD visual system and the part equipment support frame that sets up on the part, the feed bin, part empty tray retrieve feed bin and the feed tray cylinder that two symmetries set up all set up on part equipment support frame on the part, can set up a set of part material loading tray in the feed bin on the part, the acceptable a set of part empty tray in part empty tray retrieve feed bin, but the material loading tray of centre gripping part between the feed tray cylinder that two symmetries set up, part equipment CCD visual system sets up on part equipment manipulator.

Furthermore, the automatic assembly production line of foretell product, the part equipment manipulator includes manipulator supporting seat, Y axle straight line module, Y axle slide rail, Y axle slide, X axle straight line module, Z axle lift driving motor, lift action wheel, lift gear area, goes up and down from driving wheel, Z axle backup pad, Z axle rotating electrical machines and subassembly equipment suction nozzle, the manipulator supporting seat is fixed to be set up on the board, Y axle straight line module and Y axle slide rail are all fixed to be set up on the manipulator supporting seat to Y axle straight line module and Y axle slide rail parallel arrangement, the one end and the Y axle straight line module of Y axle slide are connected to the other end and the Y axle slide rail sliding connection of Y axle slide, X axle straight line module is fixed to be set up on Y axle slide, the slider fixed connection of Z axle backup pad and X axle straight line module, Z axle lift driving motor, The lifting driving wheel and the lifting driven wheel are arranged on the Z-axis supporting plate, the Z-axis lifting driving motor is connected with the lifting driving wheel, the lifting driving wheel is connected with the lifting driven wheel through a lifting gear belt, the Z-axis supporting plate is connected with a Z-axis sliding plate in a sliding mode, the Z-axis sliding plate is connected with the lifting gear belt through a transfer plate, the lifting gear belt can drive the Z-axis sliding plate to move along the vertical direction, the Z-axis rotating motor and the component assembling suction nozzle are fixedly arranged on the Z-axis sliding plate, and the Z-axis rotating motor and the component assembling suction nozzle are connected.

Further, the automatic assembly production line of foretell product, annular guide rail line includes circular arc guide rail, servo gear motor, drive pulley, driven pulley, driving hold-in range, a set of slide and positioning mechanism, circular arc guide rail, servo gear motor and positioning mechanism all set up on the board, servo gear motor and drive pulley connection, driving pulley passes through driving hold-in range and driven pulley connection, the even setting in a set of slide interval is on circular arc guide rail to a set of slide and circular arc guide rail sliding connection, the other end and the driving hold-in range connection of circular arc guide rail are kept away from to the slide, positioning mechanism includes location cylinder, location push rod, location pivot, a set of location supporting seat and a set of locating piece, the piston rod of location cylinder is articulated with the lower tip of location push rod, the fixed setting of a set of location supporting seat is on the lateral wall of circular arc guide rail, the location pivot passes through the bearing setting on a set of location supporting seat, the upper end and the location pivot fixed connection of location push rod, a set of locating piece cover is established in the location pivot, the tip that the location pivot was kept away from to the locating piece is equipped with the location leading wheel, the location leading wheel can with the slide block.

Further, the automatic assembly line of foretell product, automatic lock attaches unit one and automatic lock attaches unit two and all includes vibration dish feed mechanism and automatic locking mechanism, automatic locking mechanism is located the discharge end of vibration dish feed mechanism, automatic locking mechanism includes lock and attaches supporting seat, XYZ triaxial module, intelligent electricity and criticize, displacement sensor, CCD visual system and lock and attach the suction nozzle, the fixed setting of lock and support seat is on the board, XYZ triaxial module sets up on the lock and attaches the supporting seat, intelligence electricity is criticized, displacement sensor, CCD visual system and lock and is attached the suction nozzle and all set up on XYZ triaxial module, intelligence electricity is criticized and is attached the suction nozzle and connect to intelligence electricity can drive the rotation of lock and attach the suction nozzle, the last adsorbable apron of lock suction nozzle.

Further, the automatic assembly production line of foretell product, anchor clamps calibration unit includes calibration supporting seat, extension spring, calibration slide rail, calibration slider, calibration backup pad and at least one calibration bolt, the calibration supporting seat is fixed to be set up on the board, the calibration slide rail is along the fixed vertical face that sets up at the calibration supporting seat of vertical direction, calibration slider and calibration slide rail sliding connection, calibration backup pad and calibration slider fixed connection, the one end of extension spring and the upper end fixed connection of calibration supporting seat to the other end and the calibration backup pad of extension spring are connected, at least one calibration bolt sets up in the calibration backup pad.

Above-mentioned technical scheme can find out, the utility model discloses following beneficial effect has: the automatic assembly production line of the product of the utility model can realize the automatic assembly function of the cavity pin assembly, the silver-plated iron sheet, the barium iron, the central conductor ferrite assembly, the magnet, the warm patch and the cover plate; the production equipment is high in production efficiency, high in reliability and excellent in precision, can effectively reduce manpower, reduces labor intensity of workers, improves product quality and improves production efficiency of circulator assembly.

Drawings

FIG. 1 is a schematic view of the appearance structure of the automatic assembly line of the product of the present invention;

FIG. 2 is a schematic view of the overall structure of the automatic assembly line of the product of the present invention;

fig. 3 is a schematic structural diagram of the cavity pin feeding assembly according to the present invention;

fig. 4 is a schematic structural diagram of the cavity pin feeding assembly of the present invention;

fig. 5 is a schematic structural view of the feeding mechanism of the vibrating tray of the present invention;

fig. 6 is a schematic structural view of the pneumatic assembling manipulator of the present invention;

FIG. 7 is a schematic view of the component assembly of the present invention;

fig. 8 is a schematic structural view of the component assembling robot according to the present invention;

fig. 9 is a schematic structural view of the component-assembled CCD vision system according to the present invention;

fig. 10 is a schematic structural diagram of the annular guide rail line according to the present invention;

fig. 11 is a schematic structural view of the positioning mechanism of the present invention;

fig. 12 is a schematic structural view of the automatic locking mechanism of the present invention;

fig. 13 is a schematic structural diagram of the fixture calibration unit of the present invention.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

The automatic assembly production line of the product shown in fig. 1 and 2 comprises a machine table 1, a cavity pin feeding assembly 2, a group of vibration disc assembly assemblies 3, a component assembly 4, an annular guide line 5 and at least one automatic locking assembly 6, wherein the cavity pin feeding assembly 2, the group of vibration disc assembly 3, the component assembly 4, the annular guide line 5 and the at least one automatic locking assembly 6 are all arranged on the machine table 1, and the cavity pin feeding assembly 2, the group of vibration disc assembly 3, the component assembly 4 and the at least one automatic locking assembly 6 are sequentially arranged along the outer side of the annular guide line 5.

In the above structure, according to the assembly of the 5G ring isolator, the set of vibration disk assembly components 3 is divided into a set of vibration disk assembly components 3, and the set of vibration disk assembly components 3 includes a barium iron assembly unit 301, a silver-plated iron sheet assembly unit one 302, a silver-plated iron sheet assembly unit two 303, a magnet assembly unit 304, a temperature compensation sheet assembly unit one 305 and a temperature compensation sheet assembly unit two 306, the component assembly component 4 is assembled by a central conductor ferrite component, the number of the automatic locking and attaching components 6 is two, namely an automatic locking and attaching unit I601 and an automatic locking and attaching unit II 602, the cavity pin feeding assembly 2, the barium iron assembly unit 301, the silver-plated iron sheet assembly unit I302, the component assembly 4, the silver-plated iron sheet assembly unit II 303, the magnet assembly unit 304, the temperature compensation sheet assembly unit I305, the temperature compensation sheet assembly unit II 306, the automatic locking unit I601 and the automatic locking unit II 602 are sequentially arranged along the conveying direction from the starting end to the tail end of the annular guide rail line 5.

In addition, the automatic assembly production line further comprises a case cover 7, a clamp calibration unit 8 and a blanking manipulator 9, wherein the clamp calibration unit 8 and the blanking manipulator 9 are fixedly arranged on the machine table 1, the clamp calibration unit 8 and the blanking manipulator 9 are both positioned on the outer side of the annular guide rail line 5, the clamp calibration unit 8 is positioned between the component assembly 4 and the silver-plated iron sheet assembly unit II 303, the blanking manipulator 9 is positioned at the tail end of the automatic locking unit II 602 in the conveying direction, the case cover 7 is fixedly arranged on the machine table 1, the cavity pin loading assembly 2, the barium iron assembly unit 301, the silver-plated iron sheet assembly unit I302, the component assembly 4, the clamp calibration unit 8, the silver-plated iron sheet assembly unit II 303, the magnet assembly unit 304, the temperature compensation sheet assembly unit I305, the temperature compensation sheet assembly unit II 306, the automatic locking unit I601, The second automatic locking unit 602 and the feeding manipulator 9 are both positioned in the space covered by the case cover 7.

The cavity pin feeding assembly 2 shown in fig. 3 and 4 comprises a feeding bin 21, a feeding conveyor belt 22, a lifting linear module 23, a lifting tray support frame 24, a first material taking manipulator 25, an empty tray recovery conveyor belt 26 and an empty tray recovery bin 27, a plurality of material trays can be arranged in the feeding bin 21, the feeding bin 21 is positioned at the starting end of the feeding conveyor belt 22, and the material tray in the feeding bin 21 can be conveyed to the feeding conveyor belt 22, the lifting material tray support frame 24 is connected with the slide block of the lifting linear module 23, and the lifting linear module 23 can drive the lifting tray support frame 24 to move along the vertical direction, the lifting tray support frame 24 is positioned at the tail end of the feeding conveyor belt 22, the first material taking manipulator 25 is located above the lifting tray support frame 24, the lifting tray support frame 24 can be located at the starting end of the empty tray recovery conveyor belt 26, and the empty tray recovery bin 27 is located at the tail end of the empty tray recovery conveyor belt 26.

As shown in fig. 5 and 6, each of the barium iron assembling unit 301, the silver-plated iron sheet assembling unit one 302, the silver-plated iron sheet assembling unit two 303, the magnet assembling unit 304, the temperature compensation sheet assembling unit one 305, and the temperature compensation sheet assembling unit two 306 includes a vibration disk feeding mechanism 31 and a pneumatic assembling manipulator 32, the pneumatic assembling manipulator 32 is located at a discharge end of the vibration disk feeding mechanism 31, the vibration disk feeding mechanism 31 includes a feeding vibration disk 33, a direct vibration 34, and a material distributing cylinder 35, the feeding vibration disk 33 is connected with at least one product runner 36, the direct vibration 34 is connected with the product runner 36, the material distributing cylinder 35 is located at a tail end of the product runner 36 far from the feeding vibration disk 33, the material distributing cylinder 35 is provided with at least one product receiving block 37, the product receiving block 37 can be communicated with a tail end of the product runner 36 far from the feeding vibration disk 33, and a product on the product runner 36 can be conveyed to the product receiving block 37, the pneumatic assembling manipulator 32 comprises a translation cylinder 38, a lifting cylinder 39, a vacuum generator 310, a material taking suction nozzle 311 and a first fixed seat 312, wherein the first fixed seat 312 is fixedly arranged on the machine table 1, the translation cylinder 38 is fixedly arranged on the first fixed seat 312, the translation cylinder 38 is connected with a first horizontal sliding plate 313, the first horizontal sliding plate 313 is in sliding connection with the first fixed seat 312, the lifting cylinder 39 and the vacuum generator 310 are fixedly arranged on the first horizontal sliding plate 313, the vacuum generator 310 is connected with the material taking suction nozzle 311, the material taking suction nozzle 311 is connected with the lifting cylinder 39, and the material taking suction nozzle 311 can take materials from a product receiving block 37.

The component assembling component 4 shown in fig. 7 and 9 includes a component feeding bin 41, a component empty tray recovery bin 42, two symmetrically arranged feeding tray cylinders 43, a component assembling manipulator 44, a component assembling CCD vision system 45 and a component assembling support frame 46, wherein the component feeding bin 41, the component empty tray recovery bin 42 and the two symmetrically arranged feeding tray cylinders 43 are all arranged on the component assembling support frame 46, a set of component feeding trays can be arranged in the component feeding bin 41, the component empty tray recovery bin 42 can receive a set of component empty trays, the component feeding trays can be clamped between the two symmetrically arranged feeding tray cylinders 43, and the component assembling CCD vision system 45 is arranged on the component assembling manipulator 44. The component assembly robot 44, as shown in fig. 7, can remove components to be assembled from the tray at the take location 420. The component assembly CCD vision system 45 includes a top camera 421 and a bottom camera 422.

The component assembling robot 44 shown in fig. 8 includes a robot support 47, a Y-axis linear module 48, a Y-axis slide rail 49, a Y-axis slide plate 410, an X-axis linear module 411, a Z-axis elevating driving motor 412, an elevating driving wheel 413, an elevating gear belt 414, an elevating driven wheel 415, a Z-axis bearing plate 416, a Z-axis rotating motor 417 and a component assembling suction nozzle 418, the robot support 47 is fixedly disposed on the machine base 1, the Y-axis linear module 48 and the Y-axis slide rail 49 are fixedly disposed on the robot support 47, the Y-axis linear module 48 and the Y-axis slide rail 49 are disposed in parallel, one end of the Y-axis slide plate 410 is connected to the Y-axis linear module 48, and the other end of the Y-axis slide plate 410 is slidably connected to the Y-axis slide rail 49, the X-axis linear module 411 is fixedly disposed on the Y-axis slide plate 410, the Z-axis bearing plate 416 is fixedly connected to, the Z-axis lifting driving motor 412, the lifting driving wheel 413 and the lifting driven wheel 415 are all arranged on a Z-axis supporting plate 416, the Z-axis lifting driving motor 412 is connected with the lifting driving wheel 413, the lifting driving wheel 413 is connected with the lifting driven wheel 415 through a lifting gear belt 414, a Z-axis sliding plate 419 is connected on the Z-axis supporting plate 416 in a sliding mode, the Z-axis sliding plate 419 is connected with the lifting gear belt 414 through a switching plate, the lifting gear belt 414 can drive the Z-axis sliding plate 419 to move in the vertical direction, the Z-axis rotating motor 417 and the component assembling suction nozzle 418 are both fixedly arranged on the Z-axis sliding plate 419, and the Z-axis rotating motor 417 is connected with the component assembling suction nozzle 418.

The circular guide rail line 5 shown in fig. 10 and 11 includes a circular arc guide rail 51, a servo deceleration motor 52, a driving transmission pulley 53, a driven transmission pulley 54, a transmission synchronous belt 55, a set of sliders 56 and a positioning mechanism 57, wherein the circular arc guide rail 51, the servo deceleration motor 52 and the positioning mechanism 57 are all disposed on the machine table 1, the servo deceleration motor 52 is connected with the driving transmission pulley 53, the driving transmission pulley 53 is connected with the driven transmission pulley 54 through the transmission synchronous belt 55, the set of sliders 56 are disposed on the circular arc guide rail 51 at uniform intervals, and the set of sliders 56 is slidably connected with the circular arc guide rail 51, the other end of the slider 56 away from the circular arc guide rail 51 is connected with the transmission synchronous belt 55, the positioning mechanism 57 includes a positioning cylinder 58, a positioning push rod 59, a positioning rotating shaft 510, a set of positioning support seats 511 and a set of, the piston rod of location cylinder 58 is articulated with the lower tip of location push rod 59, a set of location supporting seat 511 is fixed to be set up on circular arc guide rail 51's lateral wall, location pivot 510 passes through the bearing setting on a set of location supporting seat 511, the upper end and the location pivot 510 fixed connection of location push rod 59, a set of locating piece 512 cover is established on location pivot 510, the tip that location pivot 510 was kept away from to locating piece 512 is equipped with location leading wheel 513, location leading wheel 513 can be with the slide 56 block.

The first automatic locking unit 601 and the second automatic locking unit 602 shown in fig. 12 each include a vibration tray feeding mechanism 31 and an automatic locking mechanism 61, the automatic locking mechanism 61 is located at a discharging end of the vibration tray feeding mechanism 31, the automatic locking mechanism 61 includes a locking support base 62, an XYZ tri-axis module 63, an intelligent electric batch 64, a displacement sensor 65, a CCD vision system 66 and a locking suction nozzle 67, the locking support base 62 is fixedly disposed on the machine table 1, the XYZ tri-axis module 63 is disposed on the locking support base 62, the intelligent electric batch 64, the displacement sensor 65, the CCD vision system 66 and the locking suction nozzle 67 are disposed on the XYZ tri-axis module 63, the intelligent electric batch 64 is connected with the locking suction nozzle 67, and the intelligent electric batch 64 can drive the locking suction nozzle 67 to rotate, and a cover plate can be attached to the locking suction nozzle 67.

The jig calibrating unit 8 shown in fig. 13 includes a calibrating support seat 81, a tension spring 82, a calibrating slide rail 83, a calibrating slide block 84, a calibrating support plate 85 and at least one calibrating bolt 86, wherein the calibrating support seat 81 is fixedly disposed on the machine table 1, the calibrating slide rail 83 is fixedly disposed on a vertical surface of the calibrating support seat 81 in a vertical direction, the calibrating slide block 84 is slidably connected with the calibrating slide rail 83, the calibrating support plate 85 is fixedly connected with the calibrating slide block 84, one end of the tension spring 82 is fixedly connected with an upper end portion of the calibrating support seat 81, the other end of the tension spring 82 is connected with the calibrating support plate 85, and the at least one calibrating bolt 86 is disposed on the calibrating support plate 85. When performing calibration, the calibration support plate 85 is pressed by the hand of a person, those two calibration pins 86 are inserted into the jig inside facing positions, the calibration support plate 85 is released by the hand of the person, and the tension spring 82 pulls the calibration support plate 85 back to the initial position.

The utility model relates to a charging tray feeding machine, a vibrating tray feeding mechanism, a pneumatic manipulator assembling mechanism, a servo module manipulator assembling mechanism, a CCD visual positioning system, an annular guide line and an automatic locking mechanism in the automatic assembling production line of the product; the charging tray feeding machine is characterized in that the charging tray feeding machine can manually stack trays to feed a bin, empty trays are automatically stacked and recycled, and the charging tray feeding machine can also be compatible with synchronous belt rail butt joint; the vibrating disc feeding mechanism adopts double-track direct vibration feeding, and the material distributing mechanism adopts a high-precision sliding table cylinder for distributing materials; the pneumatic manipulator assembling mechanism adopts a group cylinder to be matched with a high-precision slide rail, so that the movement precision is ensured, and the material taking head is provided with a spring floating design, so that the impact force during material taking is reduced; the servo module manipulator assembly mechanism adopts a servo lead screw module, and a double Z-axis belt rotating motor can be respectively assembled with 2 products; the CCD visual positioning system adopts a 1200 ten thousand pixel camera and a telecentric lens, has the precision of +/-0.01 mm and is used for assisting the servo module mechanical arm to assemble a central conductor ferrite component; the annular guide rail line uses a high-precision arc guide rail, each work station is provided with secondary positioning, and the repetition precision reaches +/-0.02 mm; the automatic locking mechanism adopts a servo module to carry out high-performance intelligent electric screwdriver, and ensures the yield of the locking cover plate by carrying out torsion and displacement monitoring.

According to the arranged cavity pin feeding assembly 2, the barium iron assembly unit 301, the silver-plated iron sheet assembly unit I302, the component assembly 4, the clamp calibration unit 8, the silver-plated iron sheet assembly unit II 303, the magnet assembly unit 304, the temperature compensation sheet assembly unit I305, the temperature compensation sheet assembly unit II 306, the automatic locking unit I601, the automatic locking unit II 602 and the discharging manipulator 9 working unit.

The utility model discloses an automatic assembly production line's of product general theory of operation:

the charging tray feeding machine adopts manual work to put a charging tray into a storage bin, the lower layer of the charging tray falls into a charging synchronous belt streamline, the charging tray enters a lifting streamline, a jacking positioning mechanism supports the charging tray, a mechanical arm takes away products, then the lifting streamline descends, the charging tray enters an empty tray streamline, and the empty tray after material taking is put into an empty tray recovery bin;

the vibrating disc feeding mechanism adopts double-outlet-channel circular vibration and direct vibration and a sliding table cylinder for material distribution, two materials are supplied each time, each channel is respectively provided with a full material stop sensor, and products on a product channel vibrate onto a product receiving block, so that a material taking suction nozzle can conveniently absorb the products;

the pneumatic manipulator assembly mechanism adopts a rodless cylinder and two sliding rails to perform point-to-point translation, a lifting cylinder and two sliding rails are matched, a suction nozzle is arranged on each sliding block, and the suction nozzles can elastically float and can simultaneously contain two materials;

the device comprises a servo module manipulator assembly mechanism, an XY-axis servo module, a double Z-axis synchronous belt module, a rotary motor and a suction nozzle, wherein the two Z axes are respectively provided with the rotary motor for picking and placing materials;

the CCD vision positioning system drives the XY axis to drive the top vision system to shoot the position and the angle of the cavity contact pin in the carrier, then the XY axis moves to the position above the bottom camera, the position and the angle of the central conductor ferrite sucked by the shooting suction nozzle are fed back to the PLC, the rotating motor rotates, the XY axis moves to the compensated position, and the central conductor ferrite is accurately installed on the cavity contact pin;

the annular guide rail line comprises an arc guide rail, a servo speed reducing motor, a transmission belt pulley, a transmission synchronous belt, sliding seats and positioning mechanisms, wherein the carrier is fixed on the sliding seats, the sliding seats are connected to the belt through a connecting device capable of automatically disengaging during overload, the protection effect of the system during overload is realized, and each sliding seat is positioned by the positioning mechanism to ensure the precision of the sliding seat;

automatic lock attaches mechanism takes intelligent electricity to criticize, displacement sensor by the XYZ module and constitutes, and the suitable torsion value can be set for according to the requirement to intelligent electricity criticize to can feed back to PLC real-time torsion data, float high through displacement sensor control. The cover plate to be locked is provided with outer teeth, the suction nozzle sucks the cover plate, then the cover plate is moved to the cavity, the screwdriver drives the suction nozzle to rotate, and the cover plate is screwed into a designated position.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principles of the present invention, and these modifications should also be regarded as the protection scope of the present invention.

Claims

1. An automatic assembly production line of product which characterized in that: including board (1), cavity contact pin material loading subassembly (2), a set of vibration dish equipment subassembly (3), part equipment subassembly (4), annular guide rail line (5) and at least one automatic lock attach subassembly (6) all set up on board (1), cavity contact pin material loading subassembly (2), a set of vibration dish equipment subassembly (3), part equipment subassembly (4) and at least one automatic lock attach subassembly (6) and lead rail line (5) outside along the annular and set gradually.

2. The automated assembly line of products of claim 1, wherein: the vibrating plate assembly component (3) comprises a barium iron assembly unit (301), a silver-plated iron sheet assembly unit I (302), a silver-plated iron sheet assembly unit II (303), a magnet assembly unit (304), a temperature compensation sheet assembly unit I (305) and a temperature compensation sheet assembly unit II (306), the component assembly component (4) is assembled by a central conductor ferrite component, the automatic locking assemblies (6) are arranged in two and respectively comprise an automatic locking unit I (601) and an automatic locking unit II (602), and the cavity pin feeding component (2), the barium iron assembly unit (301), the silver-plated iron sheet assembly unit I (302), the component assembly component (4), the silver-plated iron sheet assembly unit II (303), the magnet assembly unit (304), the temperature compensation sheet assembly unit I (305), the temperature compensation sheet assembly unit II (306), the automatic locking unit I (601) and the automatic locking unit II (602) are arranged along the conveying direction from the starting end to the tail end of the annular guide rail (5) Are arranged in sequence.

3. An automatic assembly line of products according to claim 2, characterized in that: the automatic assembly production line further comprises a case cover (7), a fixture calibrating unit (8) and a discharging mechanical arm (9), wherein the fixture calibrating unit (8) and the discharging mechanical arm (9) are fixedly arranged on the machine table (1), the fixture calibrating unit (8) and the discharging mechanical arm (9) are located on the outer side of the annular guide rail line (5), the fixture calibrating unit (8) is located between the component assembling assembly (4) and the silver-plated iron sheet assembling unit II (303), the discharging mechanical arm (9) is located at the tail end of the automatic locking unit II (602) in the conveying direction, the case cover (7) is fixedly arranged on the machine table (1), the cavity pin feeding assembly (2), the barium-iron assembling unit (301), the silver-plated iron sheet assembling unit I (302), the component assembling assembly (4), the fixture calibrating unit (8), the silver-plated iron sheet assembling unit II (303), The magnet assembling unit (304), the temperature compensation sheet assembling unit I (305), the temperature compensation sheet assembling unit II (306), the automatic locking unit I (601), the automatic locking unit II (602) and the blanking manipulator (9) are all positioned in a space covered by the case cover (7).

4. The automated assembly line of products of claim 1, wherein: the cavity pin feeding assembly (2) comprises a feeding bin (21), a feeding conveyor belt (22), a lifting linear module (23), a lifting tray support frame (24), a first material taking manipulator (25), a hollow tray recovery conveyor belt (26) and a hollow tray recovery bin (27), wherein a plurality of trays can be arranged in the feeding bin (21), the feeding bin (21) is positioned at the starting end of the feeding conveyor belt (22), the trays in the feeding bin (21) can be conveyed to the feeding conveyor belt (22), the lifting tray support frame (24) is connected with a sliding block of the lifting linear module (23), the lifting linear module (23) can drive the lifting tray support frame (24) to move along the vertical direction, the lifting tray support frame (24) is positioned at the tail end of the feeding conveyor belt (22), and the first material taking manipulator (25) is positioned above the lifting tray support frame (24), the lifting tray support frame (24) can be located at the starting end of the empty tray recovery conveyor belt (26), and the empty tray recovery bin (27) is located at the tail end of the empty tray recovery conveyor belt (26).

5. The automated assembly line of products of claim 1, wherein: the barium iron assembly unit (301), the silver-plated iron sheet assembly unit I (302), the silver-plated iron sheet assembly unit II (303), the magnet assembly unit (304), the temperature compensation sheet assembly unit I (305) and the temperature compensation sheet assembly unit II (306) respectively comprise a vibration disc feeding mechanism (31) and a pneumatic assembly manipulator (32), the pneumatic assembly manipulator (32) is located at a discharge end of the vibration disc feeding mechanism (31), the vibration disc feeding mechanism (31) comprises a feeding vibration disc (33), a direct vibration disc (34) and a distribution cylinder (35), at least one product runner (36) is connected to the feeding vibration disc (33), the direct vibration disc (34) is connected with the product runner (36), the distribution cylinder (35) is located at the tail end, far away from the feeding vibration disc (33), of the product runner (36), and at least one product receiving block (37) is arranged on the distribution cylinder (35), the product receiving block (37) can be communicated with the tail end, far away from the feeding vibration disc (33), of the product flow channel (36), products on the product flow channel (36) can be conveyed to the product receiving block (37), the pneumatic assembly manipulator (32) comprises a translation cylinder (38), a lifting cylinder (39), a vacuum generator (310), a material taking suction nozzle (311) and a first fixed seat (312), the first fixed seat (312) is fixedly arranged on the machine table (1), the translation cylinder (38) is fixedly arranged on the first fixed seat (312), the translation cylinder (38) is connected with a first horizontal sliding plate (313), the first horizontal sliding plate (313) is in sliding connection with the first fixed seat (312), the lifting cylinder (39) and the vacuum generator (310) are fixedly arranged on the first horizontal sliding plate (313), and the vacuum generator (310) is connected with the material taking suction nozzle (311), the material taking suction nozzle (311) is connected with the lifting cylinder (39), and the material taking suction nozzle (311) can take materials from the product receiving block (37).

6. The automated assembly line of products of claim 1, wherein: the part assembly component (4) comprises a part feeding bin (41), a part empty tray recovery bin (42), two symmetrical feeding tray cylinders (43), a part assembly manipulator (44), a part assembly CCD visual system (45) and a part assembly support frame (46), wherein the part feeding bin (41), the part empty tray recovery bin (42) and the two symmetrical feeding tray cylinders (43) are all arranged on the part assembly support frame (46), a group of part feeding trays can be arranged in the part feeding bin (41), the part empty tray recovery bin (42) can accept a group of part empty trays, the part feeding trays can be clamped between the two symmetrical feeding tray cylinders (43), and the part assembly CCD visual system (45) is arranged on the part assembly manipulator (44).

7. An automatic assembly line of products according to claim 6, characterized in that: the component assembling manipulator (44) comprises a manipulator supporting seat (47), a Y-axis linear module (48), a Y-axis sliding rail (49), a Y-axis sliding plate (410), an X-axis linear module (411), a Z-axis lifting driving motor (412), a lifting driving wheel (413), a lifting gear belt (414), a lifting driven wheel (415), a Z-axis supporting plate (416), a Z-axis rotating motor (417) and a component assembling suction nozzle (418), wherein the manipulator supporting seat (47) is fixedly arranged on the machine table (1), the Y-axis linear module (48) and the Y-axis sliding rail (49) are fixedly arranged on the manipulator supporting seat (47), the Y-axis linear module (48) and the Y-axis sliding rail (49) are arranged in parallel, one end of the Y-axis sliding plate (410) is connected with the Y-axis linear module (48), and the other end of the Y-axis sliding plate (410) is connected with the Y-axis sliding rail (49), the X-axis linear module (411) is fixedly arranged on a Y-axis sliding plate (410), a Z-axis supporting plate (416) is fixedly connected with a sliding block of the X-axis linear module (411), a Z-axis lifting driving motor (412), a lifting driving wheel (413) and a lifting driven wheel (415) are arranged on the Z-axis supporting plate (416), the Z-axis lifting driving motor (412) is connected with the lifting driving wheel (413), the lifting driving wheel (413) is connected with the lifting driven wheel (415) through a lifting gear belt (414), a Z-axis sliding plate (419) is connected on the Z-axis supporting plate (416) in a sliding manner, the Z-axis sliding plate (419) is connected with the lifting gear belt (414) through a switching plate, the lifting gear belt (414) can drive the Z-axis sliding plate (419) to move in the vertical direction, the Z-axis rotating motor (417) and a component assembling suction nozzle (418) are fixedly arranged on the Z-axis sliding plate (419), and a Z-axis rotating motor (417) is connected to the component assembly suction nozzle (418).

8. The automated assembly line of products of claim 1, wherein: annular guide rail line (5) are including circular arc guide rail (51), servo gear motor (52), drive pulley (53), driven pulley (54), drive synchronous belt (55), a set of slide (56) and positioning mechanism (57), circular arc guide rail (51), servo gear motor (52) and positioning mechanism (57) all set up on board (1), servo gear motor (52) and drive pulley (53) are connected, drive pulley (53) are connected through drive synchronous belt (55) and driven pulley (54), a set of slide (56) interval is even sets up on circular arc guide rail (51) to a set of slide (56) and circular arc guide rail (51) sliding connection, the other end and the drive synchronous belt (55) of circular arc guide rail (51) are kept away from in slide (56) are connected, positioning mechanism (57) are including location cylinder (58), Location push rod (59), location pivot (510), a set of location supporting seat (511) and a set of locating piece (512), the piston rod of location cylinder (58) is articulated with the lower tip of location push rod (59), a set of location supporting seat (511) is fixed to be set up on the lateral wall of circular arc guide rail (51), location pivot (510) pass through the bearing setting on a set of location supporting seat (511), the upper end and the location pivot (510) fixed connection of location push rod (59), a set of locating piece (512) cover is established on location pivot (510), the tip that location pivot (510) were kept away from in locating piece (512) is equipped with location leading wheel (513), location leading wheel (513) can with slide (56) block.

9. An automatic assembly line of products according to claim 5, characterized in that: the automatic locking unit I (601) and the automatic locking unit II (602) both comprise a vibration disc feeding mechanism (31) and an automatic locking mechanism (61), the automatic locking mechanism (61) is positioned at the discharging end of the vibration disc feeding mechanism (31), the automatic locking mechanism (61) comprises a locking support seat (62), an XYZ three-axis module (63), an intelligent electric batch (64), a displacement sensor (65), a CCD visual system (66) and a locking suction nozzle (67), the locking support seat (62) is fixedly arranged on the machine table (1), the XYZ three-axis module (63) is arranged on the locking support seat (62), the intelligent electric batch (64), the displacement sensor (65), the CCD visual system (66) and the locking suction nozzle (67) are arranged on the XYZ three-axis module (63), the intelligent electric batch (64) is connected with the locking suction nozzle (67), and the intelligent electric batch (64) can be driven to rotate by the locking suction nozzle (67), the lock adsorption suction nozzle (67) can adsorb the cover plate.

10. An automatic assembly line of products according to claim 3, characterized in that: the utility model discloses a calibration support, including anchor clamps calibration unit (8), anchor clamps calibration unit (8) are including calibration supporting seat (81), extension spring (82), calibration slide rail (83), calibration slider (84), calibration backup pad (85) and at least one calibration bolt (86), calibration supporting seat (81) are fixed to be set up on board (1), calibration slide rail (83) are along the fixed vertical face that sets up on calibration supporting seat (81) of vertical direction, calibration slider (84) and calibration slide rail (83) sliding connection, calibration backup pad (85) and calibration slider (84) fixed connection, the one end of extension spring (82) and the upper end fixed connection of calibration supporting seat (81) to the other end and the calibration backup pad (85) of extension spring (82) are connected, at least one calibration bolt (86) set up on calibration backup pad (85).