CN215478220U - Stator and rotor feeding equipment - Google Patents
Stator and rotor feeding equipment Download PDFInfo
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- CN215478220U CN215478220U CN202121774428.3U CN202121774428U CN215478220U CN 215478220 U CN215478220 U CN 215478220U CN 202121774428 U CN202121774428 U CN 202121774428U CN 215478220 U CN215478220 U CN 215478220U
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Abstract
The utility model discloses stator and rotor feeding equipment, which comprises a stator feeding mechanism, a stator feeding mechanism and a rotor feeding mechanism, wherein the stator feeding mechanism is used for conveying a stator; the stator receiving assembly is arranged at the tail end of the stator feeding mechanism and used for receiving the stator transmitted by the stator feeding mechanism; the stator rotating mechanism is arranged on one side of the top of the stator receiving assembly and used for turning over the stator; the stator grabbing detection mechanism is arranged above the stator receiving assembly and used for grabbing the stator, carrying out visual detection and then sending the stator to the stator rotating mechanism; the rotor feeding mechanism is arranged on one side of the stator rotating mechanism and used for providing a rotor; the mechanical arm is arranged on one side of the rotor feeding mechanism and used for grabbing the stator at the stator rotating mechanism and the rotor provided by the rotor feeding mechanism.
Description
Technical Field
The utility model relates to a feeding device, in particular to a feeding device for a stator and a rotor.
Background
The rotor and the stator of the motor are important parts in the motor, and are used for realizing conversion of electric energy and mechanical energy and electric energy.
At present in the motor assembling process, the mode of artifical feed is adopted more to the feed of electric motor rotor and stator, and artifical feed needs the staff to press from both sides rotor and stator clamp and carry the installation station, and the efficiency of this feed mode is very low, and need drop into higher cost of labor, can't adapt to mass production's demand, and manual operation takes place the error easily, causes the loss to the use of giving reality has brought a great deal of inconvenience.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide the stator and rotor feeding equipment which is convenient to operate, can automatically feed the rotor and the stator, has high assembly efficiency and is suitable for mass production.
In order to achieve the purpose, the utility model adopts the technical scheme that: a stator-rotor feed apparatus comprising:
a stator feed mechanism for conveying a stator;
the stator receiving assembly is arranged at the tail end of the stator feeding mechanism and used for receiving the stator transmitted by the stator feeding mechanism;
the stator rotating mechanism is arranged on one side of the top of the stator receiving assembly and used for turning over the stator;
the stator grabbing detection mechanism is arranged above the stator receiving assembly and used for grabbing the stator, performing visual detection and then sending the stator to the stator rotating mechanism;
the rotor feeding mechanism is arranged on one side of the stator rotating mechanism and used for providing a rotor;
and the mechanical arm is arranged on one side of the rotor feeding mechanism and used for grabbing the stator at the stator rotating mechanism and the rotor provided by the rotor feeding mechanism.
Furthermore, stator feed mechanism includes two material loading subassemblies that relative up-down set up, and the material loading subassembly includes two material loading gyro wheels, link to each other through the material loading hold-in range between the material loading gyro wheel, one of them material loading gyro wheel rotates via motor drive be equipped with a plurality of magazines of placing the stator on the material loading subassembly.
Further, the stator receiving assembly comprises a first rack, two vertically arranged stator slide rails are arranged on two sides in the first rack, and two synchronous belt transmission assemblies capable of synchronously ascending and descending are arranged on the stator slide rails.
Further, the stator grabbing detection mechanism comprises a movable frame capable of moving in the X-axis direction, the Y-axis direction and the Z-axis direction; the movable frame is provided with a lifting slide rail and a visual detection system which are oppositely arranged; the stator grabbing assembly comprises a plurality of stator grabbing clamping jaws which can be clamped or loosened mutually through a stator grabbing cylinder.
Further, the stator rotating mechanism comprises a rotating bracket, and a stator lifting cylinder is arranged on the rotating bracket; a stator rotating cylinder is arranged on the stator lifting cylinder, and a rotatable rotating clamping jaw is arranged on the rotating cylinder; a first stator placing frame is arranged on one side, located on the rotating support, of the rotating clamping jaw; a second stator placing frame which is arranged opposite to the first stator placing frame is arranged on the other side of the rotating support; when the rotary cylinder drives the stator in the first stator placing frame to rotate for 180 degrees, the stator is just positioned in the second stator placing frame.
Furthermore, the rotor feeding mechanism comprises a frame, and a feeding lifting mechanism and a discharging lifting mechanism which are connected are arranged in the frame; the feeding lifting mechanism is internally provided with a plurality of rotor discharging frames which are sequentially arranged up and down, and the rotor discharging frames are internally provided with a plurality of rotor positioning holes matched with the rotors;
the feeding and discharging device is characterized in that a material taking frame mechanism is arranged above the feeding lifting mechanism and the discharging lifting mechanism, the material taking frame mechanism comprises two material taking slide rails arranged at the top of the frame, a slide rail frame capable of moving transversely is arranged on the material taking slide rails, a double-rod air cylinder is arranged on the slide rail frame, pressing plates capable of clamping or loosening mutually are arranged at two ends of the double-rod air cylinder, and the pressing plates are used for pressing the rotor material placing frame.
Further, the mechanical arm comprises a multi-shaft mechanical arm, a bearing frame is arranged on the multi-shaft mechanical arm, and a stator grabbing component and a rotor grabbing component are arranged on the bearing frame;
the rotor grabbing assembly comprises two rotor clamping jaws driven by a rotor grabbing cylinder to approach or separate from each other;
the stator grabbing assembly comprises a stator rotating cylinder, the stator rotating cylinder is provided with a rotatable stator clamping cylinder, and the stator clamping cylinder drives two stator clamping jaws to be close to or separated from each other.
Further, the assembling device is further included, and the mechanical arm conveys the rotor and the stator into the assembling device for assembling.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the stator and rotor feeding equipment provided by the scheme of the utility model has the advantages that the whole structure is compact, the layout is reasonable, the automatic clamping of the rotor and the stator can be realized, the rotor and the stator can be grabbed and then fed into corresponding assembling equipment, the whole process is completed fully automatically, the stator and rotor feeding process is completed automatically, the labor cost is reduced, the later assembling efficiency is improved, the mass production requirements of enterprises are met, and the stator and rotor feeding equipment has higher practicability and popularization value.
Drawings
The technical scheme of the utility model is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic structural diagram of a stator feeding mechanism;
FIG. 4 is a schematic structural view of a stator receiving assembly;
FIG. 5 is a schematic structural diagram of a stator grabbing detection mechanism;
FIG. 6 is a schematic structural view of a stator gripping jaw when gripping the stator;
FIG. 7 is a schematic structural view of a rotor feeding mechanism;
FIG. 8 is a schematic structural view of a reclaiming rack mechanism;
FIG. 9 is a schematic structural view of a rotor discharge frame;
FIG. 10 is a schematic view of the robot arm;
FIG. 11 is a schematic view of the connection of the stator grasping assembly and the rotor grasping assembly;
wherein: the device comprises a stator feeding mechanism 1, a stator grabbing detection mechanism 2, a stator rotating mechanism 3, a rotor feeding mechanism 4, a mechanical arm 5, a stator receiving assembly 6, an assembling device 7, a stator 8, a rotor 9, a motor 10, a feeding synchronous belt 11, a material box 12, a moving frame 20, a lifting slide rail 21, a visual detection system 22, a stator grabbing clamping jaw 23, a rotating support 30, a stator rotating cylinder 31, a rotating clamping jaw 32, a first stator placing frame 33, a second stator placing frame 34, a stator lifting cylinder 35, a frame 40, a feeding lifting mechanism 41, a blanking lifting mechanism 42, a rotor discharging frame 43, a material fetching slide rail 44, a slide rail frame 45, a double-rod cylinder 46, a pressing plate 47, a multi-axis manipulator 50, a bearing frame 51, a stator clamping cylinder 52, a stator clamping jaw 53, a rotating cylinder 54, a rotor clamping cylinder 55 and a rotor clamping jaw 56. The device comprises a first machine frame 60, a stator slide rail 61, a synchronous belt transmission assembly 62, a rotor positioning hole 430 and a lightening hole 431.
Detailed Description
The utility model is described in further detail below with reference to the figures and the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not to be construed as limiting the utility model.
Referring to fig. 1-11, a stator and rotor feeding apparatus according to an embodiment of the present invention includes a stator feeding mechanism 1, a stator receiving assembly 6, a stator grabbing detection mechanism 2, a stator rotation mechanism 3, a rotor feeding mechanism 4, and a mechanical arm 5; the stator feeding mechanism 1 is used for conveying stators; the stator receiving assembly 6 is arranged at the tail end of the stator feeding mechanism 1 and used for receiving the stator sent by the stator feeding mechanism 1; and a stator rotating mechanism 3 is also arranged on one side of the top of the stator receiving assembly 6.
The stator grabbing detection mechanism 2 is arranged above the stator receiving assembly 6 and used for grabbing the stator and sending the qualified stator to the stator rotating mechanism 3 after visual detection, and the stator rotating mechanism 3 rotates the stator by 180 degrees so as to turn the front side of the stator 8 to the back side.
The rotor feeding mechanism 4 is arranged on one side of the stator rotating mechanism 3 and used for providing a rotor 9; and the mechanical arm 5 is provided with a stator grabbing component and a rotor grabbing component which are respectively used for grabbing a stator 8 at the stator rotating mechanism 3 and a rotor 9 provided by the rotor feeding mechanism 4.
As a further preferred embodiment, referring to fig. 3, the stator feeding mechanism 1 includes two feeding assemblies oppositely disposed up and down, each feeding assembly includes two feeding rollers (not shown in the figure), the feeding rollers are connected by a feeding synchronous belt 11, one of the feeding rollers is driven by a motor 10 to rotate, a plurality of material boxes 12 for placing stators are disposed on the feeding assemblies, and the feeding synchronous belt 11 drives the material boxes 12 to forward transmit.
During operation, the feeding rollers drive the feeding synchronous belts 11 to transmit forwards, so that the material boxes 12 on the two feeding synchronous belts 11 are transmitted forwards to the stator receiving assembly 6, and the stator 8 is filled in the material boxes 12 during transmission.
As a further preferred embodiment, referring to fig. 4, the stator receiving assembly 6 includes a first frame 60, two vertically arranged stator slide rails 61 are arranged on two sides in the first frame 60, and two synchronous belt transmission assemblies 62 capable of synchronously lifting up and down are arranged on the stator slide rails; like this when the magazine of stator feed mechanism 1 during forward transmission, can go up and down suitable height with hold-in range transmission assembly 62 through the stator slide rail, then let hold-in range transmission assembly 62 dock corresponding magazine height, the magazine will directly enter into hold-in range transmission assembly 62 department and transmit like this.
As a further preferred embodiment, referring to fig. 5-6, the stator grabbing detection mechanism 2 comprises a movable frame 20 capable of moving in the X-axis, Y-axis and Z-axis directions; the movable frame is provided with a lifting slide rail 21 and a visual detection system 22 which are oppositely arranged; the stator grabbing component capable of moving up and down is arranged on the lifting slide rail 21, the stator grabbing component comprises three stator grabbing clamping jaws 23 which can be clamped or loosened mutually through a stator grabbing cylinder 22, the vision detection system 22 is used for detecting whether the stator grabbed by the belt is qualified, and if the stator grabbed by the belt is qualified, the stator grabbing clamping jaws 23 grab the stator.
During operation, the stator grabbing clamping jaw 23 moves in the X-axis direction, the Y-axis direction and the Z-axis direction and moves in a manner of being matched with the upper position and the lower position of the lifting slide rail, so that the stator grabbing clamping jaw 23 can fast and effectively grab the stator 8 meeting the requirements in the material box of the stator receiving assembly.
As a further preferred embodiment, referring to fig. 2, the stator rotating mechanism 3 includes a rotating bracket 30, a stator lifting cylinder 35 is disposed on the rotating bracket, a stator rotating cylinder 31 is disposed on the stator lifting cylinder, and a rotatable rotating clamping jaw 32 is disposed on the stator rotating cylinder 31; a first stator placing frame 33 is arranged on one side, located on the rotating support, of the rotating clamping jaw; a second stator placing frame 34 which is arranged opposite to the first stator placing frame is arranged on the other side of the rotating support; in actual work, the stator is sent to in the first stator rack 33, then the stator is pressed from both sides tightly to rotatory clamping jaw, stator lift cylinder 35 moves one end distance up after that, makes the stator be located the top of first stator rack, stator revolving cylinder 31 drives the rotatory 180 backs of stator that are located first stator rack top, the stator just in time is located the top of second stator rack, the stator just in time overturns one face this moment, become reverse side up by openly up, stator lift cylinder 35 drives stator 8 and places in second stator rack 34.
As a further preferred embodiment, referring to fig. 7-9, the rotor feeding mechanism 4 includes a frame 40, and a feeding lifting mechanism 41 and a discharging lifting mechanism 42 are disposed in the frame and connected to each other; the rotor-mounted type rotor feeding mechanism is characterized in that a plurality of rotor discharging frames 43 are sequentially stacked up and down in the feeding lifting mechanism 41, a plurality of rotor positioning holes 430 matched with rotors are formed in the rotor discharging frames 43, and meanwhile, in order to reduce the weight of the rotor discharging frames 43, a plurality of weight reducing holes 431 are additionally formed, so that the weight of the rotor discharging frames 43 is reduced.
A material taking frame mechanism is arranged above the feeding lifting mechanism 41 and the discharging lifting mechanism 42 and comprises two material taking slide rails 44 arranged at the top of the frame 40, a slide rail frame 45 capable of moving transversely is arranged on each material taking slide rail, a double-rod air cylinder 46 is arranged on each slide rail frame, pressing plates 47 capable of clamping or loosening mutually are arranged at two ends of each double-rod air cylinder, and the pressing plates are used for pressing the rotor discharging frame.
When the feeding lifting mechanism 41 is in operation, when the plurality of rotor discharging frames 43 loaded with stators are lifted upwards to a proper position, the mechanical arm takes out the rotors in the rotor discharging frames 43, the double-rod cylinder 46 drives the two pressing plates 47 to press the rotor discharging frames 43 which have taken out the rotors, and then the rotor discharging frames are moved to the position 42 of the feeding lifting mechanism and are sent out by the position 42 of the feeding lifting mechanism.
As a further preferred embodiment, referring to fig. 10-11, the robot arm 5 comprises a multi-axis robot 50 having a carriage 51 with a stator and rotor grasping assembly thereon; the rotor grasping assembly includes two rotor jaws 53 driven by a rotor grasping cylinder 52 to approach or separate from each other; when the rotor needs to be grabbed, the mechanical arm moves the rotor grabbing assembly to the position above the rotor on the rotor discharging frame 43, and then the rotor clamping jaws 53 clamp the thin shaft of the rotor to grab the rotor.
The stator grabbing component comprises a stator rotating cylinder 54, a rotatable stator clamping cylinder 55 is arranged on the stator rotating cylinder 54, the stator clamping cylinder drives two stator clamping jaws 56 to be close to or separated from each other, when the stator needs to be grabbed, the mechanical arm enables the stator grabbing component to move to the upper portion of a rotor of the stator rotating mechanism, and then the stator clamping jaws 53 clamp the stator and then grab the stator.
As a further preferred embodiment, the assembling device 7 is further included, and after the mechanical arm 5 picks up the rotor and the stator, the rotor and the stator are sent into the assembling device to be assembled.
The working flow of the feeding equipment is as follows:
the transmission process of the stator: stator feed mechanism sends the stator to stator receiving assembly department, then the stator is grabbed material detection mechanism and is sent qualified stator to stator rotary mechanism department and turn over, and the arm is got the subassembly through the stator and is sent to rigging equipment department after snatching the stator.
The transmission process of the rotor comprises the following steps: rotor feeding mechanism is from up conveying down with the rotor, and the arm is delivered to rigging equipment department after snatching the stator in rotor blowing frame 43, and the rotor blowing frame after having got simultaneously is sent out after getting material rack and delivering to unloading hoist mechanism department.
The stator and rotor feeding equipment disclosed by the utility model is compact in integral structure and reasonable in layout, can automatically clamp the rotor and the stator and then feed the clamped rotor and stator into corresponding assembling equipment, is fully automatically completed in the whole process, automatically completes the feeding process of the stator and the rotor, reduces the labor cost, improves the later assembling efficiency, meets the mass production requirements of enterprises, and has higher practicability and popularization value.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (8)
1. A stator-rotor feeder apparatus, comprising:
a stator feed mechanism for conveying a stator;
the stator receiving assembly is arranged at the tail end of the stator feeding mechanism and used for receiving the stator transmitted by the stator feeding mechanism;
the stator rotating mechanism is arranged on one side of the top of the stator receiving assembly and used for turning over the stator;
the stator grabbing detection mechanism is arranged above the stator receiving assembly and used for grabbing the stator, performing visual detection and then sending the stator to the stator rotating mechanism;
the rotor feeding mechanism is arranged on one side of the stator rotating mechanism and used for providing a rotor;
and the mechanical arm is arranged on one side of the rotor feeding mechanism and used for grabbing the stator at the stator rotating mechanism and the rotor provided by the rotor feeding mechanism.
2. The stator-rotor feeder apparatus of claim 1, wherein: stator feed mechanism includes two material loading subassemblies that relative up-down set up, and the material loading subassembly includes two material loading gyro wheels, link to each other through the material loading hold-in range between the material loading gyro wheel, one of them material loading gyro wheel rotates via motor drive be equipped with a plurality of magazines of placing the stator on the material loading subassembly.
3. The stator-rotor feeder apparatus of claim 1, wherein: the stator receiving assembly comprises a first rack, two vertically arranged stator slide rails are arranged on two sides in the first rack, and two synchronous belt transmission assemblies capable of synchronously ascending and descending are arranged on the stator slide rails.
4. The stator-rotor feeder apparatus of claim 1, wherein: the stator grabbing detection mechanism comprises a moving frame capable of moving in the X-axis direction, the Y-axis direction and the Z-axis direction; the movable frame is provided with a lifting slide rail and a visual detection system which are oppositely arranged; the stator grabbing assembly comprises a plurality of stator grabbing clamping jaws which can be clamped or loosened mutually through a stator grabbing cylinder.
5. The stator-rotor feeder apparatus of claim 1, wherein: the stator rotating mechanism comprises a rotating support, and a stator lifting cylinder is arranged on the rotating support; a stator rotating cylinder is arranged on the stator lifting cylinder, and a rotatable rotating clamping jaw is arranged on the rotating cylinder; a first stator placing frame is arranged on one side, located on the rotating support, of the rotating clamping jaw; a second stator placing frame which is arranged opposite to the first stator placing frame is arranged on the other side of the rotating support; when the rotary cylinder drives the stator in the first stator placing frame to rotate for 180 degrees, the stator is just positioned in the second stator placing frame.
6. The stator-rotor feeder apparatus of claim 1, wherein: the rotor feeding mechanism comprises a frame, and a feeding lifting mechanism and a discharging lifting mechanism which are connected are arranged in the frame; the feeding lifting mechanism is internally provided with a plurality of rotor discharging frames which are sequentially arranged up and down, and the rotor discharging frames are internally provided with a plurality of rotor positioning holes matched with the rotors;
the feeding and discharging device is characterized in that a material taking frame mechanism is arranged above the feeding lifting mechanism and the discharging lifting mechanism, the material taking frame mechanism comprises two material taking slide rails arranged at the top of the frame, a slide rail frame capable of moving transversely is arranged on the material taking slide rails, a double-rod air cylinder is arranged on the slide rail frame, pressing plates capable of clamping or loosening mutually are arranged at two ends of the double-rod air cylinder, and the pressing plates are used for pressing the rotor material placing frame.
7. The stator-rotor feeder apparatus of claim 1, wherein: the mechanical arm comprises a multi-shaft mechanical arm, a bearing frame is arranged on the multi-shaft mechanical arm, and a stator grabbing component and a rotor grabbing component are arranged on the bearing frame;
the rotor grabbing assembly comprises two rotor clamping jaws driven by a rotor grabbing cylinder to approach or separate from each other;
the stator grabbing assembly comprises a stator rotating cylinder, the stator rotating cylinder is provided with a rotatable stator clamping cylinder, and the stator clamping cylinder drives two stator clamping jaws to be close to or separated from each other.
8. The stator-rotor feeder apparatus of claim 1, wherein: the mechanical arm sends the rotor and the stator into the assembling equipment for assembling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121774428.3U CN215478220U (en) | 2021-07-31 | 2021-07-31 | Stator and rotor feeding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121774428.3U CN215478220U (en) | 2021-07-31 | 2021-07-31 | Stator and rotor feeding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215478220U true CN215478220U (en) | 2022-01-11 |
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ID=79754099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121774428.3U Active CN215478220U (en) | 2021-07-31 | 2021-07-31 | Stator and rotor feeding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215478220U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117049137A (en) * | 2023-09-15 | 2023-11-14 | 合肥旭弘塑胶制品有限公司 | Multi-station rotor feeding device and feeding method |
-
2021
- 2021-07-31 CN CN202121774428.3U patent/CN215478220U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117049137A (en) * | 2023-09-15 | 2023-11-14 | 合肥旭弘塑胶制品有限公司 | Multi-station rotor feeding device and feeding method |
| CN117049137B (en) * | 2023-09-15 | 2024-04-16 | 合肥旭弘塑胶制品有限公司 | Multi-station rotor feeding device and feeding method |
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