CN109944851B - Mover attaching machine - Google Patents
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- CN109944851B CN109944851B CN201910254209.3A CN201910254209A CN109944851B CN 109944851 B CN109944851 B CN 109944851B CN 201910254209 A CN201910254209 A CN 201910254209A CN 109944851 B CN109944851 B CN 109944851B
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- 239000000463 material Substances 0.000 claims abstract description 37
- 238000006073 displacement reaction Methods 0.000 claims description 74
- 230000002950 deficient Effects 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 239000011257 shell material Substances 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 11
- 238000011027 product recovery Methods 0.000 description 7
- 230000036316 preload Effects 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及机械设备领域领域,具体的,是涉及一种动子贴附机。The invention relates to the field of mechanical equipment, in particular to a mover attaching machine.
背景技术Background technique
目前动子贴片一般采用手工操作,工人手工取下贴片,逐个的贴到动子上。这种操作方法导致工人劳动强度大,随着劳动次数的增加,工人越加的疲劳,工作效率下降。此外,贴片粘贴位置和精准度均由操作工人自行把握,粘贴位置常有偏移,会造成产品品质不一和贴片浪费严重,粘贴成功率较低。在粘贴完成后,通过人工目测来进行检测,人工肉眼检测不易分辨微小的偏差,同样会导致产品品质不一。At present, the mover patches are generally operated manually, and workers manually remove the patches and attach them to the movers one by one. This method of operation leads to high labor intensity for workers. As the number of labor increases, workers become more and more fatigued and work efficiency decreases. In addition, the sticking position and accuracy of the patch are controlled by the operators themselves, and the sticking position is often offset, which will result in inconsistent product quality and serious patch waste, and the success rate of pasting is low. After the pasting is completed, the inspection is carried out by manual visual inspection. It is not easy to distinguish small deviations by manual visual inspection, which will also lead to different product quality.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供了一种动子贴附机,其可克服上缺陷,可对动子进行自动化的贴片粘贴,降低人力劳动强度,提高粘贴成功率,保证产品的一致性,且结构紧凑。The main purpose of the present invention is to provide a mover attaching machine, which can overcome the above defects, can automatically paste the mover, reduce the labor intensity, improve the success rate of pasting, ensure the consistency of products, and Compact.
为实现上述目的,本发明所采取的技术方案是:一种动子贴附机,包括控制系统、上料组件、抓取组件、夹持组件、输送剥料组件、贴片组件和下料组件,所述的控制系统用于控制所述的上料组件、抓取组件、夹持组件、输送剥料组件、贴片组件和下料组件,所述的夹持组件包括翻转组件和贴片定位组件,所述的翻转组件和所述的贴片定位组件对动子进行翻转和定位,所述的抓取组件抓取上料组件的动子运动到所述的夹持组件上,贴片组件吸取所述的输送剥料组件上的剥落的贴片贴到夹持组件夹持的动子上,所述的下料组件对已贴好贴片的动子进行成品下料。In order to achieve the above purpose, the technical scheme adopted by the present invention is: a mover attaching machine, including a control system, a feeding assembly, a grabbing assembly, a clamping assembly, a conveying and stripping assembly, a patch assembly and a blanking assembly , the control system is used to control the feeding assembly, grabbing assembly, clamping assembly, conveying and stripping assembly, patch assembly and unloading assembly, and the clamping assembly includes a flipping assembly and a patch positioning assembly, the flipping assembly and the patch positioning assembly overturn and position the mover, the grabbing assembly grabs the mover of the feeding assembly and moves it to the clamping assembly, the patch assembly The peeled patch on the conveying and peeling assembly is sucked and attached to the mover clamped by the clamping assembly, and the blanking assembly performs finished blanking on the mover that has been pasted with the patch.
在上述技术方案中,所述的上料组件包括上层位移组件和下层位移组件,所述的上层移动组件和所述的下层位移组件交替进行动子供料。In the above technical solution, the feeding component includes an upper displacement component and a lower displacement component, and the upper moving component and the lower displacement component alternately supply the mover.
在上述技术方案中,所述的抓取组件包括X轴位移组件、Y轴位移组件和Z轴位移吸取组件,所述的X轴位移组件、所述的Y轴位移组件和所述的Z轴位移吸取组件相互连动吸取所述的上料组件上的动子。In the above technical solution, the grasping assembly includes an X-axis displacement assembly, a Y-axis displacement assembly and a Z-axis displacement suction assembly, the X-axis displacement assembly, the Y-axis displacement assembly and the Z-axis displacement assembly The displacement and suction components are linked with each other to absorb the movers on the feeding component.
在上述技术方案中,所述的翻转组件包括翻转固定件、动子翻转件、翻转缓冲组件和定位卡紧件,所述的动子翻转件翻转设置在所述的翻转固定件上,所述的翻转缓冲组件安装在所述的动子翻转件的侧边,用于缓冲所述的动子翻转件翻转,所述的定位卡紧件安装在所述的翻转固定件上且用于卡紧和松开所述的动子翻转件。In the above technical solution, the flipping assembly includes a flipping fixing member, a mover flipping member, a flipping buffer assembly and a positioning clamping member, the mover flipping member is flipped and arranged on the flipping fixed member, and the The overturning buffer assembly is installed on the side of the mover overturning piece for buffering the overturning of the mover overturning piece, and the positioning clamping piece is installed on the overturning fixing piece and is used for clamping and release the said mover turning piece.
在上述技术方案中,所述的贴片定位组件包括CCD贴料定位仪和贴料定位链接座,所述的CCD贴料定位仪连接在所述的贴料定位链接座上,CCD贴料定位仪检测所述的翻转组件上的动子。In the above technical solution, the patch positioning assembly includes a CCD patch positioning instrument and a patch positioning link seat, the CCD patch positioning instrument is connected to the patch positioning link seat, and the CCD patch positioning The instrument detects the mover on the flipping assembly.
在上述技术方案中,还包括旋转定位组件,所述的旋转定位组件包括多工位旋转盘、旋转定位电机和平放推杆气缸,所述的多工位旋转盘旋转安装在所述的旋转定位电机上,所述的平放推杆气缸安装在所述的多工位旋转盘上。In the above technical solution, it also includes a rotation positioning assembly, and the rotation positioning assembly includes a multi-position rotary disk, a rotary positioning motor, and a flat push rod cylinder, and the multi-position rotary disk is rotatably installed on the rotary positioning On the motor, the flat push rod cylinder is installed on the multi-station rotary disk.
在上述技术方案中,所述的输送剥料组件包括输送组件、压紧组件和剥料组件,所述的压紧组件对所述的输送组件进行压紧,所述的剥料组件对所述的输送组件上的料带上的贴片进行剥料,所述的输送组件包括料盘组件和收料组件,所述的料盘组件联动所述的收料组件进行料带的运送和收料。In the above technical solution, the conveying and stripping component includes a conveying component, a pressing component and a stripping component, the pressing component compresses the conveying component, and the stripping component compresses the The stickers on the material belt on the conveying assembly are peeled off. The conveying assembly includes a material tray assembly and a receiving assembly, and the material tray assembly is linked with the receiving assembly to carry out the conveying and receiving of the material belt. .
在上述技术方案中,所述的压紧组件包括导流组件、预紧组件和夹紧组件,所述的导流组件对所述的料带进行导向运输,所述的预紧组件和所述的夹紧组件分别安装在所述的导流组件上,所述的预紧组件和所述的夹紧组件对所述的导流组件上的料带进行压紧。In the above technical solution, the pressing assembly includes a flow guide assembly, a preload assembly and a clamping assembly, the flow guide assembly guides and transports the material strip, and the preload assembly and the The clamping assemblies are respectively installed on the air guide assembly, and the preload assembly and the clamping assembly compress the material tape on the air guide assembly.
在上述技术方案中,所述的下料组件包括上层成品位移组件和下层成品位移组件,所述的上层成品位移组件和所述的下层成品位移组件交替进行成品动子下料。In the above technical solution, the blanking component includes an upper-layer finished product displacement component and a lower-layer finished product displacement component, and the upper-layer finished product displacement component and the lower-layer finished product displacement component alternately blank the finished product mover.
在上述技术方案中,还包括不良品回收组件,所述的不良品回收组件包括不良品回收马达和不良品输送线体,所述的不良品回收马达驱动所述的不良品输送线体进行不良品回收。In the above technical solution, a defective product recovery component is also included, and the defective product recovery component includes a defective product recovery motor and a defective product conveying line body, and the defective product recovery motor drives the defective product conveying line body to carry out a continuous process. Good product recycling.
采用上述技术方案后,装配后,可对动子进行自动化的贴片粘贴,降低人力劳动强度,提高粘贴成功率,保证产品的一致性,动子贴附机结构紧凑,减少占用面积。After the above technical solution is adopted, the mover can be automatically patched after assembly, which reduces the labor intensity, improves the success rate of pasting, and ensures the consistency of the product. The mover attaching machine has a compact structure and reduces the occupied area.
附图说明Description of drawings
图1是本发明的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present invention;
图2是本发明的部分零件示意图一;Fig. 2 is the schematic diagram one of some parts of the present invention;
图3是本发明的部分零件示意图二;Fig. 3 is the schematic diagram two of some parts of the present invention;
图4是本发明的部分零件示意图三;4 is a schematic diagram of some parts of the present invention three;
图5是本发明的部分零件示意图四;5 is a schematic diagram of part of the present invention four;
图6是本发明的部分零件示意图五;Fig. 6 is the schematic diagram five of some parts of the present invention;
图7是本发明的部分零件示意图六;7 is a schematic diagram of part of the present invention six;
图8是本发明的部分零件示意图七;Fig. 8 is the schematic diagram seven of some parts of the present invention;
图9是本发明的部分零件示意图八;9 is a schematic diagram of part of the present invention eight;
图10是本发明的部分零件示意图九;Figure 10 is a schematic diagram of some parts of the present invention nine;
图11是本发明的部分零件示意图十。Fig. 11 is a schematic diagram of some parts of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
参考图1所示,本发明公开了一种动子贴附机,对动子进行贴片,包括控制系统1、上料组件2、抓取组件3、夹持组件4、输送剥料组件5、贴片组件6、下料组件7、机座8和回收组件9,其中:Referring to FIG. 1 , the present invention discloses a mover attaching machine for patching the mover, including a control system 1 , a
参考图1、2、3所示,控制系统1、上料组件2、抓取组件3、夹持组件4、输送剥料组件5、贴片组件6、下料组件7和回收组件9均设在机座8上,控制系统1与上料组件2、抓取组件3、夹持组件4、输送剥料组件5、贴片组件6、下料组件7和回收组件9电性连接,且控制系统1控制上述部件运作。Referring to Figures 1, 2, and 3, the control system 1, the
参考图4所示,上料组件2包括上层位移组件21和下层位移组件22,上层位移组件21包括上层上料托盘211和上层上料位移气缸212,上层上料拖盘211连接在上层上料位移气缸212上,上层上料位移气缸212可以带动上层上料拖盘211进行前后位移;下层位移组件22包括下层上料托盘221和下层上料位移气缸222,下层上料拖盘221连接在下层上料位移气缸222上,下层上料位移气缸222可以带动上层上料拖盘221进行前后位移;上层位移组件21位于下层位移组件22上方,上层位移组件21和下层位移组件22交替运作,进行动子供料。Referring to FIG. 4, the
参考图5所示,抓取组件3包括X轴位移模组31、Y轴位移模组32和Z轴位移吸取组件33,Z轴位移吸取组件33包括取料手331和Z轴位移气缸332,取料手331连接在Z轴位移气缸332下,Z轴位移气缸332带动取料手331上下运动进行取料;X轴位移模组31、Y轴位移模组32和Z轴位移吸取组件33相互连动,使得取料手331可以在X轴方向和Y轴方向移动进行吸取上料组件2上的动子。Referring to FIG. 5 , the
参考图6、7所示,夹持组件4包括翻转组件41、贴片定位组件42和旋转定位组件43,其中:6 and 7, the clamping assembly 4 includes a
翻转组件41包括翻转固定件411、动子翻转件412、翻转缓冲组件413、定位卡紧件414、工件卡紧组件415和翻转气缸固定座416,动子翻转件412翻转设置在翻转固定件411上,翻转固定件411用于固定动子翻转件412翻转的位置,翻转缓冲组件413安装在所述的动子翻转件412的侧边,翻转缓冲组件413包括翻转臂4131、翻转轮4132、翻转臂顶升座4133和翻转臂顶升气缸4134,翻转臂4131涛摄在动子翻转件412的侧边,翻转轮4132旋转安装在翻转臂4131上,翻转臂顶升座4133安装在翻转顶升气缸4134上,翻转臂顶升座4133位于翻转轮32下方,通过翻转臂顶升气缸4134带动翻转臂顶升座4133上下运动,从而带动翻转轮4132和翻转臂4131,以至于控制动子翻转件412翻转时的速度,不会让动子翻转件412因翻转过快损害动子,定位卡紧件414滑动安装在翻转固定件411上且用于卡紧和松开动子翻转件412,使动子翻转件412处于翻起状态或者平放状态,工件卡紧组件415包括弹簧压块4151、弹性压块顶升座4152和弹性压块顶升气缸4153,弹性压块顶升气缸4153可以带动弹性压块顶升座4152上下运动,从而带动弹性压块4151上下运动,从而实现对动子卡紧或者松开,翻转臂顶升气缸4134和弹性压块顶升气缸4153通过翻转气缸固定座416连接起来。The
贴片定位组件42包括CCD贴料定位仪421和贴料定位链接座422,CCD贴料定位仪421连接在贴料定位链接座422上,CCD贴料定位仪421检测翻转组件41上是否存在动子还有检测动子的位置和检测动子贴片是否贴到对应的位置上,然后反馈信息给控制系统1让抓取组件3进行抓取上料或者让贴片组件6对动子进行贴片或者让贴片组件6抓取不良品进行回收。The
所述的旋转定位组件43包括多工位旋转盘431、旋转定位电机432和平放推杆气缸433,多工位旋转盘431旋转安装在旋转定位电机432上,平放推杆气缸433安装在多工位旋转盘431上,多个翻转组件41安装在多工位旋转盘431上,平放推杆气缸433的伸缩杆对准翻转组件41的定位卡紧件414,对其进行施加外力控制翻转件412翻起或者平放。The
参考图8所示,输送剥料组件5包括输送组件51、压紧组件52、剥料组件53和剥料CCD检测仪54,压紧组件52对输送组件51进行压紧,剥料组件53对输送组件51上的料带上的贴片进行剥料,输送组件51包括料盘组件511和收料组件512,料盘组件511联动收料组件512进行料带的运送和收料,收料组件511组件可以同时联动两个收料组件512进行料带的运送和收料,压紧组件52包括导流组件521、预紧组件522和夹紧组件523,导流组件521对料带进行导向运输,预紧组件522和夹紧组件523分别安装在导流组件521上,预紧组件522和夹紧组件523对导流组件521上的料带进行压紧,剥料CCD检测仪54可以检测导流组件521料带上的贴片位置,从而反馈信息给控制系统1,控制系统1下达命令让贴片组件6吸取通过剥料组件53剥下来的贴片贴到动子上。Referring to FIG. 8 , the conveying and
参考图9、10所示,贴片组件6包括机械手61和吸取贴片组件62,吸取贴片组件62连接在机械手61上,机械手61通过控制系统1的指令进行运作;吸取贴片组件62包括位移夹爪621、固定夹爪622、吸取贴片位移气缸623和吸取贴片限位块624,固定夹爪622固定吸取贴片位移气缸623的下方,位移夹爪621连接在吸取贴片位移气缸623的活动杆上,通过吸取贴片位移气缸623带动位移夹爪621运动,从而实现吸取贴片,吸取贴片限位块624可以限制取贴片位移气缸623的最大位于量,避免移动过量损害其他部件。9 and 10, the
参考图4所示,下料组件7包括上层成品位移组件71和下层成品位移组件72,上层成品位移组件71包括上层成品托盘711和上层成品位移气缸712,上层成品拖盘711连接在上层成品位移气缸712上,上层成品位移气缸712可以带动上层成品拖盘711进行前后位移;下层成品位移组件72包括下层成品托盘721和下层成品位移气缸722,下层成品拖盘721连接在下层成品位移气缸722上,下层成品位移气缸722可以带动上层成品拖盘721进行前后位移;上层成品位移组件71位于下层成品位移组件72上方,上层成品位移组件71和下层成品位移组件72交替运作,进行成品动子下料。Referring to FIG. 4 , the blanking
参考图11所示,不良品回收组件9包括不良品回收马达91、不良品输送线体92、回收放置面框93和回收收集盒94,不良品回收马达91驱动不良品输送线体92运作,把不良品回收到回收收集盒94上,回收放置面框93可以让不良品顺着其斜面进行滑落到不良输送线体92上。Referring to FIG. 11, the defective
参考图2所示,装配使用时,多工位旋转盘431上设有多个翻转组件41,可以多个动子进行贴标,提高效率。通过旋转定位电机432分度旋转带动多工位旋转盘431进行旋转可以满足CCD贴料定位仪421有足够的时间进行检查,抓取组件3设有两组,且分别对称设置,一组用于上料,一组用于下料,两组抓取组件3同时工作可以大大提高生产效率,输送剥料组件5设有两组,因此可以实现四个工位进行剥料,CCD贴料定位仪421和机械手61设有四组,四组CCD贴料定位仪421和机械手61同时工作,可以增加生产效率,且有CCD贴料定位仪421进行检测,可以有效精准地进行贴料,保证产品的一致性;上料组件2、抓取组件3、输送剥料组件5、贴片组件6、下料组件7和回收组件9均绕着夹持组件4方形阵列设置,可以减少空间的占用面积。Referring to FIG. 2 , when assembled and used, the
以上的实施例只是在于说明而不是限制本发明,故凡依本发明专利申请范围所述的方法所做的等效变化或修饰,均包括于本发明专利申请范围内。The above embodiments are only intended to illustrate rather than limit the present invention, so all equivalent changes or modifications made according to the methods described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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