CN110867531A - OLED FPC laminating equipment - Google Patents
OLED FPC laminating equipment Download PDFInfo
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- CN110867531A CN110867531A CN201911118603.0A CN201911118603A CN110867531A CN 110867531 A CN110867531 A CN 110867531A CN 201911118603 A CN201911118603 A CN 201911118603A CN 110867531 A CN110867531 A CN 110867531A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/06—Apparatus for monitoring, sorting, marking, testing or measuring
- H10P72/0612—Production flow monitoring, e.g. for increasing throughput
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/30—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations
- H10P72/32—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations between different workstations
- H10P72/3211—Changing orientation of the substrate, e.g. from a horizontal position to a vertical position
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/30—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations
- H10P72/33—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations into and out of processing chamber
- H10P72/3308—Vertical transfer of a single workpiece
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Abstract
本发明提供一种OLED的FPC贴合设备,包括工作台,从左往右安装在工作台上的上料机构、输送机构和下料机构,两组安装在输送机构前后两侧结构相同且对称设置的加工模组;所述加工模组包括从左往右依次分布的贴胶机构、折叠机构和保压机构;其中输送机构将上料机构中的产品运送至加工模组中进行加工,加工完成后再运送至下料机构,上料机构将产品上的保护膜撕下,贴胶机构在FPC上贴一层胶纸,折叠机构将产品外侧的FPC贴合在产品上方,保压机构对贴合后的FPC进行保压,最后送出下料机构进行分类,完成加工,体现出本发明的工作效率高,加工精度高。
The invention provides an OLED FPC laminating equipment, including a worktable, a feeding mechanism, a conveying mechanism and a discharging mechanism installed on the worktable from left to right, and the two groups are installed on the front and rear sides of the conveying mechanism. The provided processing module; the processing module includes a gluing mechanism, a folding mechanism and a pressure-holding mechanism sequentially distributed from left to right; wherein the conveying mechanism transports the products in the feeding mechanism to the processing module for processing, and processing After completion, it will be transported to the unloading mechanism, the feeding mechanism will tear off the protective film on the product, the sticking mechanism will stick a layer of tape on the FPC, the folding mechanism will stick the FPC on the outside of the product on the top of the product, and the pressure maintaining mechanism will The laminated FPC is kept under pressure, and finally sent out to the blanking mechanism for classification, and the processing is completed, which reflects the high working efficiency and high processing precision of the present invention.
Description
技术领域technical field
本发明涉及手机加工技术领域,特别涉及曲面屏FPC贴合设备。The invention relates to the technical field of mobile phone processing, in particular to a curved screen FPC laminating device.
背景技术Background technique
OLED是如今手机上使用的曲面屏,曲面屏上需要贴合FPC来使用,本设计待加工的产品是曲面屏表面贴有FPC,其中FPC的前端是伸出曲面屏外的,贴有FPC的曲面屏上还贴有一层保护膜,保护膜延伸至曲面屏幕左侧,在加工时,需要先将保护膜撕下,然后在FPC表面再贴上一层胶纸,并将伸出曲面屏幕前端的FPC进行翻折并贴合在曲面屏幕上方的FPC位置处,以往该工序通常采用人工进行加工,浪费劳动力,生产效率低下,而且贴合的精度低,因此需要设计一款自动化设备来解决该缺陷。OLED is the curved screen used in mobile phones today. The curved screen needs to be attached to the FPC. The product to be processed in this design is the surface of the curved screen with FPC attached. The front end of the FPC extends out of the curved screen and is attached with the FPC. There is also a layer of protective film on the curved screen. The protective film extends to the left side of the curved screen. During processing, the protective film needs to be torn off first, and then a layer of adhesive tape is pasted on the surface of the FPC, which will extend out of the front of the curved screen. The FPC is folded and attached to the FPC position above the curved screen. In the past, this process was usually processed manually, which wastes labor, has low production efficiency, and has low precision of lamination. Therefore, it is necessary to design an automated equipment to solve this problem. defect.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种OLED的FPC贴合设备以克服背景技术中提及问题。The purpose of the present invention is to provide an OLED FPC bonding apparatus to overcome the problems mentioned in the background art.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种OLED的FPC贴合设备,包括工作台,从左往右安装在工作台上的上料机构、输送机构和下料机构,两组安装在输送机构前后两侧结构相同且对称设置的加工模组;所述加工模组包括从左往右依次分布的贴胶机构、折叠机构和保压机构;An OLED FPC laminating equipment, including a worktable, a feeding mechanism, a conveying mechanism and a discharging mechanism installed on the worktable from left to right, and two groups are installed on the front and rear sides of the conveying mechanism with the same structure and symmetrically arranged processing. a module; the processing module includes a gluing mechanism, a folding mechanism and a pressure-holding mechanism that are sequentially distributed from left to right;
所述输送机构包括第一X向线性输送装置以及安装在第一X向线性输送装置上的至少一组输送机械手;所述输送机械手包括滑动座、第一气缸、连接板和两组第一吸附组件;所述滑动座安装在第一X向线性输送装置的动力输出端;所述第一气缸安装在滑动座上;所述连接板安装在第一气缸的动力输出端;两组所述第一吸附组件分别对称安装在连接板的前后两端;The conveying mechanism includes a first X-direction linear conveying device and at least one group of conveying manipulators installed on the first X-direction linear conveying device; the conveying manipulator includes a sliding seat, a first cylinder, a connecting plate and two sets of first adsorption assembly; the sliding seat is installed on the power output end of the first X-direction linear conveying device; the first cylinder is installed on the sliding seat; the connecting plate is installed on the power output end of the first air cylinder; an adsorption assembly is symmetrically installed at the front and rear ends of the connecting plate;
所述上料机构上具有撕膜装置与两个放置台;两个所述放置台设置在第一X向线性输送装置左端的前后两侧;所述上料机构通过撕膜装置撕取产品上的保护膜并将产品放置在放置台上;The feeding mechanism is provided with a film tearing device and two placing platforms; the two placing platforms are arranged on the front and rear sides of the left end of the first X-direction linear conveying device; protective film and place the product on the table;
所述贴胶机构将胶纸贴在FPC上;The glue sticking mechanism sticks the tape on the FPC;
所述折叠机构包括至少一组折叠装置和第一拍摄定位组件;所述第一拍摄定位组件对折叠装置上的产品进行拍摄定位;所述折叠装置将产品上的FPC进行180°的翻折;The folding mechanism includes at least one set of folding devices and a first photographing and positioning assembly; the first photographing and positioning assembly performs photographing and positioning on the product on the folding device; the folding device folds the FPC on the product by 180°;
所述保压机构包括至少一组保压装置和第二拍摄定位组件;所述第二拍摄定位组件对保压装置上的产品进行拍摄定位;所述第二拍摄定位组件的结构与第一拍摄定位组件的结构相同;所述保压装置对产品进行保压加工;The pressure maintaining mechanism includes at least one group of pressure maintaining devices and a second photographing and positioning assembly; the second photographing and positioning assembly performs photographing and positioning on the products on the pressure maintaining device; the structure of the second photographing and positioning assembly is the same as that of the first photographing and positioning assembly. The structure of the positioning assembly is the same; the pressure-holding device performs pressure-holding processing on the product;
所述下料机构包括NG下料装置与OK下料装置。The blanking mechanism includes a NG blanking device and an OK blanking device.
对本发明的进一步描述,所述上料机构还包括第一Y向线性输送装置、第二Y向线性输送装置、第三Y向线性输送装置、上料中转机械手、上料搬运机械手、第一上料机械手、第二上料机械手和第一废料收集盒;所述第一Y向线性输送装置动力输出端设有两组移动平台;每组所述移动平台上设有两个第一吸附座;所述上料中转机械手架设在第一Y向线性输送装置中部的上方;所述第二Y向线性输送装置与第三Y向线性输送装置并列设置且设置在第一Y向线性输送装置的右侧;所述第二Y向线性输送装置的动力输出端具有一个第二吸附座;所述第三Y向线性输送装置的动力输出端具有一个第三吸附座;所述第一上料机械手跨设在第二Y向线性输送装置上方将第二吸附座上的产品搬运至前侧的放置台上;所述第二上料机械手跨设在第三Y向线性输送装置上方将第三吸附座上的产品搬运至后侧的放置台上;所述上料搬运机械手架设在第一Y向线性输送装置、第二Y向线性输送装置与第三Y向线性输送装置的后侧;所述上料搬运机械手上具有两组第二吸附组件;所述撕膜装置为第一夹子气缸;两个所述第一夹子气缸分别安装在两组第二吸附组件的一侧;所述第一废料收集盒设置在上料搬运机械手下方且位于第一Y向线性输送装置与第二Y向线性输送装置之间。To further describe the present invention, the feeding mechanism also includes a first Y-direction linear conveying device, a second Y-direction linear conveying device, a third Y-direction linear conveying device, a feeding transfer manipulator, a feeding and handling manipulator, and a first feeding and handling manipulator. A feeding manipulator, a second feeding manipulator and a first waste collection box; the power output end of the first Y-direction linear conveying device is provided with two sets of mobile platforms; each set of the mobile platforms is provided with two first adsorption seats; The feeding transfer manipulator is erected above the middle of the first Y-direction linear conveying device; the second Y-direction linear conveying device and the third Y-direction linear conveying device are arranged side by side and on the right side of the first Y-direction linear conveying device. The power output end of the second Y-direction linear conveying device has a second adsorption seat; the power output end of the third Y-direction linear conveying device has a third adsorption seat; It is arranged above the second Y-direction linear conveying device to transport the products on the second adsorption seat to the placing table on the front side; the second feeding manipulator is arranged above the third Y-direction linear conveying device to transport the third adsorption seat The products on the top are transported to the placing table on the rear side; the loading and handling manipulator is erected on the back side of the first Y-direction linear conveying device, the second Y-direction linear conveying device and the third Y-direction linear conveying device; the upper There are two sets of second adsorption assemblies on the material handling manipulator; the film tearing device is a first clamp cylinder; the two first clamp cylinders are respectively installed on one side of the two sets of second adsorption assemblies; the first waste collection The box is arranged under the loading and handling robot and between the first Y-direction linear conveying device and the second Y-direction linear conveying device.
对本发明的进一步描述,所述输送机械手均布设置四组。To further describe the present invention, four groups of the conveying manipulators are evenly distributed.
对本发明的进一步描述,所述贴胶机构包括胶纸输送装置、送胶机械手、第四Y向线性输送装置、第一CCD定位摄像头、第二CCD定位摄像头和第二废料收集盒;所述第四Y向线性输送装置安装在第一X向线性输送装置一侧;所述第四Y向线性输送装置的动力输出端具有一个第四吸附座;所述胶纸输送装置设置在第一Y向线性输送装置末端;所述送胶机械手设置在第四Y向线性输送装置的左侧;所述送胶机械手包括XYZ三轴联动机械手和安装在XYZ三轴联动机械手动力输出端的第三吸附组件;所述第三吸附组件旁侧安装有第二夹子气缸;所述第一CCD定位摄像头架设在胶纸输送装置上方;所述第二CCD定位摄像头架设在第四Y向线性输送装置上方;所述第二废料收集盒设置在送胶机械手下方。To further describe the present invention, the glue sticking mechanism includes a tape conveying device, a glue feeding manipulator, a fourth Y-direction linear conveying device, a first CCD positioning camera, a second CCD positioning camera and a second waste collection box; The four Y-direction linear conveying device is installed on one side of the first X-direction linear conveying device; the power output end of the fourth Y-direction linear conveying device has a fourth suction seat; the adhesive tape conveying device is arranged on the first Y-direction The end of the linear conveying device; the glue feeding manipulator is arranged on the left side of the fourth Y-direction linear conveying device; the glue feeding manipulator includes an XYZ three-axis linkage manipulator and a third adsorption component installed at the power output end of the XYZ three-axis linkage manipulator; A second clamp cylinder is installed on the side of the third adsorption component; the first CCD positioning camera is erected above the tape conveying device; the second CCD positioning camera is erected above the fourth Y-direction linear conveying device; the The second waste collection box is arranged below the glue feeding manipulator.
对本发明的进一步描述,所述折叠装置左右并列设置两组;所述折叠装置包括第五Y向线性输送装置、升降平台、UVW平台、第五吸附座、第一立座、第一驱动装置、第一旋转盘、第一悬臂、吸块、第二气缸和第一压块;所述升降平台安装在第五Y向线性输送装置的动力输出端;所述UVW平台固定在升降平台上方;所述第五吸附座固定在UVW平台上方;所述第一立座固定在升降平台一侧;所述第一驱动装置安装在第一立座上驱动第一旋转盘旋转;所述第一悬臂的一端固定在第一旋转盘上,另一端悬空在第五吸附座的侧方;所述吸块固定在第一悬臂上表面;所述第二气缸安装在第一悬臂底面一侧;所述第一压块安装在第二气缸的动力输出端。To further describe the present invention, the folding device is arranged in two groups side by side; the folding device includes a fifth Y-direction linear conveying device, a lifting platform, a UVW platform, a fifth adsorption seat, a first vertical seat, a first driving device, The first rotating plate, the first cantilever, the suction block, the second cylinder and the first pressing block; the lifting platform is installed on the power output end of the fifth Y-direction linear conveying device; the UVW platform is fixed above the lifting platform; The fifth adsorption seat is fixed above the UVW platform; the first vertical seat is fixed on one side of the lifting platform; the first driving device is installed on the first vertical seat to drive the first rotary disk to rotate; One end is fixed on the first rotating disk, and the other end is suspended on the side of the fifth suction seat; the suction block is fixed on the upper surface of the first cantilever; the second cylinder is installed on one side of the bottom surface of the first cantilever; A pressing block is installed on the power output end of the second cylinder.
对本发明的进一步描述,所述第一拍摄定位组件包括龙门架、第二X向线性输送装置和两对CCD摄像头;所述龙门架跨设在两组折叠装置的末端;所述第二X向线性输送装置安装在龙门架上方;每对CCD摄像头具有两个第三CCD定位摄像头;两对所述CCD摄像头均安装在第二X向线性输送装置的动力输出端;所述第二X向线性输送装置同时控制每对CCD摄像头上的第三CCD定位摄像头往相反方向运动。To further describe the present invention, the first photographing and positioning assembly includes a gantry frame, a second X-direction linear conveying device and two pairs of CCD cameras; the gantry frame is straddling the ends of the two sets of folding devices; the second X-direction The linear conveying device is installed above the gantry; each pair of CCD cameras has two third CCD positioning cameras; two pairs of the CCD cameras are installed at the power output end of the second X-direction linear conveying device; the second X-direction linear The conveying device simultaneously controls the third CCD positioning camera on each pair of CCD cameras to move in the opposite direction.
对本发明的进一步描述,所述保压装置左右并列设置两组;所述保压装置包括第六Y向线性输送装置、第六吸附座、第二立座、第二驱动装置、第二旋转盘、第二悬臂、第三气缸和第二压块;所述第六吸附座安装在第六Y向线性输送装置的动力输出端;所述第二立座固定在第六吸附座一侧;所述第二驱动装置安装在第二立座上驱动第二旋转盘旋转;所述第二悬臂的一端固定在第二旋转盘上,另一端悬空在第六吸附座的侧方;所述第三气缸安装在第二悬臂底面一侧;所述第二压块安装在第三气缸的动力输出端。Further description of the present invention, the pressure maintaining device is arranged in two groups side by side; the pressure maintaining device includes a sixth Y-direction linear conveying device, a sixth adsorption seat, a second vertical seat, a second driving device, and a second rotating disk , the second cantilever, the third cylinder and the second pressing block; the sixth adsorption seat is installed on the power output end of the sixth Y-direction linear conveying device; the second vertical seat is fixed on one side of the sixth adsorption seat; The second drive device is installed on the second stand to drive the second rotary disk to rotate; one end of the second cantilever is fixed on the second rotary disk, and the other end is suspended on the side of the sixth adsorption seat; the third The cylinder is mounted on one side of the bottom surface of the second cantilever arm; the second pressing block is mounted on the power output end of the third cylinder.
对本发明的进一步描述,所述NG下料装置包括两组前后对称设置在第一X向线性输送装置前后两侧的无杆气缸,以及安装在无杆气缸动力输出端的NG吸附座;所述OK下料装置包括第七Y向线性输送装置、第八Y向线性输送装置、下料中转座、下料中转机械手、下料搬运机械手和OK下料输送带;所述第七Y向线性输送装置设置在NG下料装置右侧且设置在第一X向线性输送装置的后侧;所述第七Y向线性输送装置的动力输出端设有第七吸附座;所述下料中转座设置在第一X向线性输送装置前侧且与第七Y向线性输送装置位置相对应;所述第八Y向线性输送装置设置在第一X向线性输送装置右侧;所述第八Y向线性输送装置的动力输出端设有第八吸附座;所述下料中转机械手架设在第八Y向线性输送装置与下料中转座上方;所述OK下料输送带设置在第八向线性输送装置的右后侧;所述下料搬运机械手架设在第七Y向线性输送装置、第八Y向线性输送装置与OK下料输送带上方。To further describe the present invention, the NG feeding device includes two sets of rodless cylinders that are symmetrically arranged at the front and rear of the first X-direction linear conveying device, and an NG adsorption seat installed at the power output end of the rodless cylinder; the OK The blanking device includes a seventh Y-direction linear conveying device, an eighth Y-direction linear conveying device, a blanking transfer seat, a blanking transfer manipulator, a blanking and conveying manipulator and an OK blanking conveyor belt; the seventh Y-direction linear conveying device It is arranged on the right side of the NG unloading device and on the rear side of the first X-direction linear conveying device; the power output end of the seventh Y-direction linear conveying device is provided with a seventh adsorption seat; The front side of the first X-direction linear conveying device corresponds to the position of the seventh Y-direction linear conveying device; the eighth Y-direction linear conveying device is arranged on the right side of the first X-direction linear conveying device; the eighth Y-direction linear conveying device The power output end of the conveying device is provided with an eighth adsorption seat; the blanking transfer manipulator is erected above the eighth Y-direction linear conveying device and the blanking intermediate transfer seat; the OK blanking conveyor belt is arranged on the eighth-direction linear conveying device The right rear side; the blanking and handling manipulator is erected above the seventh Y-direction linear conveying device, the eighth Y-direction linear conveying device and the OK blanking conveyor belt.
对本发明的进一步描述,所述NG吸附座上具有三个放置位。To further describe the present invention, there are three placement positions on the NG adsorption seat.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明通过输送机构来输送产品,将产品从上料机构搬运至加工模组,加工模组之间的搬运,以及将加工好的产品搬运至下料机构,加工模组设置两组且分别对称设置在输送机构的前后两侧,输送机构上每组输送机械手都有两组第一吸附组件,分别为两组加工模组进行产品的输送,从而可以提高工作效率,本设计中产品上料机构中完成撕膜工序,在贴胶机构中完成贴胶工序,在折叠机构中完成FPC的定位翻折工序,在保压机构中完成保压以及检测工序,对于贴合OK的产品则输送这下料机构的OK下料装置中送出,对于贴合NG的产品则输送至下料机构的NG下料装置中送出,高效自动化地完成该工序的加工,并且整体结构的布局可节省空间,加工精度高。The present invention transports the product through the conveying mechanism, transports the product from the feeding mechanism to the processing module, transports between the processing modules, and transports the processed product to the unloading mechanism, and the processing modules are arranged in two groups and are symmetrical respectively. It is arranged on the front and rear sides of the conveying mechanism. Each group of conveying manipulators on the conveying mechanism has two groups of first adsorption components, which are respectively used for the conveying of products for the two groups of processing modules, so as to improve work efficiency. In this design, the product feeding mechanism The film tearing process is completed in the middle, the gluing process is completed in the gluing mechanism, the positioning and folding process of the FPC is completed in the folding mechanism, and the pressure maintaining and detection processes are completed in the pressure maintaining mechanism. It is sent out from the OK blanking device of the feeding mechanism, and the products that fit NG are sent to the NG blanking device of the blanking mechanism to complete the processing of this process efficiently and automatically. The layout of the overall structure can save space and improve the processing accuracy. high.
附图说明Description of drawings
图1是本发明待加工的零件图;Fig. 1 is the part drawing to be processed of the present invention;
图2是本发明的整体结构图;Fig. 2 is the overall structure diagram of the present invention;
图3是本发明输送机构的结构图;Fig. 3 is the structure diagram of the conveying mechanism of the present invention;
图4是本发明上料机构的结构图;Fig. 4 is the structure diagram of the feeding mechanism of the present invention;
图5是本发明贴胶机构的结构图;Fig. 5 is the structural diagram of the glue sticking mechanism of the present invention;
图6是本发明折叠机构的结构图;Fig. 6 is the structure diagram of the folding mechanism of the present invention;
图7是本发明保压机构的结构图;Fig. 7 is the structure diagram of the pressure maintaining mechanism of the present invention;
图8是本发明下料机构的结构图。Figure 8 is a structural diagram of the blanking mechanism of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明进行进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1-8所示,一种OLED的FPC贴合设备,包括工作台1,从左往右安装在工作台1上的上料机构2、输送机构3和下料机构4,两组安装在输送机构3前后两侧结构相同且对称设置的加工模组5;所述加工模组5包括从左往右依次分布的贴胶机构6、折叠机构7和保压机构8;As shown in Figure 1-8, an OLED FPC laminating equipment includes a workbench 1, a
所述输送机构3包括第一X向线性输送装置31以及安装在第一X向线性输送装置31上的至少一组输送机械手32;所述输送机械手32包括滑动座3201、第一气缸3202、连接板323和两组第一吸附组件324;所述滑动座3201安装在第一X向线性输送装置31的动力输出端;所述第一气缸3202安装在滑动座3201上;所述连接板323安装在第一气缸3202的动力输出端;两组所述第一吸附组件324分别对称安装在连接板323的前后两端;所述输送机械手32均布设置四组;第一X向线性输送装置31驱动输送机械手32沿着左右方向同步运动,利用四组输送机械手32同步输送,可以提高运输效率,输送机械手32通过第一气缸3202驱动第一吸附组件324下降吸取或放下产品100。The conveying mechanism 3 includes a first X-direction
所述上料机构2上具有撕膜装置202与两个放置台201;两个所述放置台201设置在第一X向线性输送装置31左端的前后两侧;所述上料机构2通过撕膜装置202撕取产品100上的保护膜102并将产品100放置在放置台201上。The
所述上料机构2还包括第一Y向线性输送装置203、第二Y向线性输送装置204、第三Y向线性输送装置205、上料中转机械手206、上料搬运机械手207、第一上料机械手208、第二上料机械手209和第一废料收集盒210;所述第一Y向线性输送装置203动力输出端设有两组移动平台2031;每组所述移动平台2031上设有两个第一吸附座;所述上料中转机械手206架设在第一Y向线性输送装置203中部的上方;所述第二Y向线性输送装置204与第三Y向线性输送装置205并列设置且设置在第一Y向线性输送装置203的右侧;所述第二Y向线性输送装置204的动力输出端具有一个第二吸附座2041;所述第三Y向线性输送装置205的动力输出端具有一个第三吸附座2051;所述第一上料机械手208跨设在第二Y向线性输送装置204上方将第二吸附座2041上的产品100搬运至前侧的放置台201上;所述第二上料机械手209跨设在第三Y向线性输送装置205上方将第三吸附座2051上的产品100搬运至后侧的放置台201上;所述上料搬运机械手207架设在第一Y向线性输送装置203、第二Y向线性输送装置204与第三Y向线性输送装置205的后侧;所述上料搬运机械手207上具有两组第二吸附组件2071;所述撕膜装置202为第一夹子气缸;两个所述第一夹子气缸分别安装在两组第二吸附组件2071的一侧;所述第一废料收集盒210设置在上料搬运机械手207下方且位于第一Y向线性输送装置203与第二Y向线性输送装置204之间;第一Y向线性输送装置203同时驱动两组移动平台2031前后运动,前侧的移动平台2031接取两个产品100后,通过第一Y向线性输送装置203驱动至上料中转机械手206下方,上料中转机械手206吸取该移动平台2031上的两个产品100后,第一Y向线性输送装置203再驱动两个移动平台2031往后运动,后侧的移动平台2031移动到上料中转机械手206下方,而前侧的移动平台2031则继续接取产品100,带后侧的移动平台2031接取上料中转机械手206上的两个产品100后移动到后侧,上料搬运机械手207吸取改移动平台2031的两产品100并分别放置在第二吸附座2041与第二吸附座2041上,同时第一夹子气缸夹持产品100上的保护膜102,第二吸附座2041与第三吸附座2051吸附产品100后,上料搬运机械手207复位,复位过程中,则将保护膜102从产品100上撕下,经过第一废料收集盒210上方时,第一夹子气缸松开保护膜102,保护膜102掉落在第一废料收集盒210内进行收集,然后第二Y向线性输送装置204驱动第二吸附座2041运动至前侧的放置台201左侧,通过第一上料机械手208将第二吸附座2041上的产品100搬运至前侧的放置台201上,第三Y向线性输送装置205驱动第三吸附座2051运动至后侧的放置台201左侧,通过第二上料机械手209将第三吸附座2051上的产品100搬运至后侧的放置台201上,两个放置台201上的产品100通过输送机构3进行运送。The
所述贴胶机构6将胶纸贴在FPC 101上;所述贴胶机构6包括胶纸输送装置61、送胶机械手62、第四Y向线性输送装置63、第一CCD定位摄像头64、第二CCD定位摄像头65和第二废料收集盒66;所述第四Y向线性输送装置63安装在第一X向线性输送装置31一侧;所述第四Y向线性输送装置63的动力输出端具有一个第四吸附座631;所述胶纸输送装置61设置在第一Y向线性输送装置203末端;所述送胶机械手62设置在第四Y向线性输送装置63的左侧;所述送胶机械手62包括XYZ三轴联动机械手621和安装在XYZ三轴联动机械手621动力输出端的第三吸附组件622,其中XYZ三轴联动机械手621包括X轴驱动装置、Y轴驱动装置与Z轴驱动装置,Y轴驱动装置安装在工作台1上,X轴驱动装置安装在Y轴驱动装置的动力输出端,Z轴驱动装置安装在X轴驱动装置的动力输出端,第三吸附组件622安装在Z轴驱动装置的动力输出端;所述第三吸附组件622旁侧安装有第二夹子气缸;所述第一CCD定位摄像头64架设在胶纸输送装置61上方;所述第二CCD定位摄像头65架设在第四Y向线性输送装置63上方;所述第二废料收集盒66设置在送胶机械手62下方,第四吸附座631接取输送装置输送的产品100后,通过第四Y向线性输送装置63运送至第二CCD定位摄像头65下方,第二CCD定位摄像头65对产品100位置进行拍摄定位,第一CCD定位摄像头64则对胶纸输送装置61上的胶纸进行拍摄定位,第一CCD定位摄像头64与第二CCD定位摄像头65将信号输送至送胶机械手62,送胶机械手62通过XYZ三轴联动机械手621驱动第三吸附组件622吸取胶纸输送装置61上的胶纸并贴在产品100上的FPC 101表面,胶纸贴合的位置对应在产品100边缘位置处,在送胶机械手62移送胶纸过程中,第二夹子气缸夹持胶纸上的离型纸,待送胶机械手62复位过程中,将离型纸撕下,经过第二废料收集盒66时第二夹子气缸松开,离型纸掉落在第二废料收集盒66中进行收集,贴胶完成后,第四Y向线性输送装置63驱动第四吸附座631运送至前侧,等待输送机构3搬运至折叠机构7。The glue sticking mechanism 6 sticks the tape on the FPC 101; the glue sticking mechanism 6 includes a tape conveying device 61, a glue feeding manipulator 62, a fourth Y-direction linear conveying device 63, a first CCD positioning camera 64, a first CCD positioning camera 64, Two CCD positioning cameras 65 and a second waste collection box 66; the fourth Y-direction linear conveying device 63 is installed on one side of the first X-direction linear conveying device 31; the power output end of the fourth Y-direction linear conveying device 63 There is a fourth suction seat 631; the adhesive tape conveying device 61 is arranged at the end of the first Y-direction linear conveying device 203; the glue feeding manipulator 62 is arranged on the left side of the fourth Y-direction linear conveying device 63; The glue manipulator 62 includes an XYZ three-axis linkage manipulator 621 and a third adsorption component 622 installed at the power output end of the XYZ three-axis linkage manipulator 621, wherein the XYZ three-axis linkage manipulator 621 includes an X-axis drive device, a Y-axis drive device and a Z-axis drive device , the Y-axis drive device is installed on the table 1, the X-axis drive device is installed at the power output end of the Y-axis drive device, the Z-axis drive device is installed at the power output end of the X-axis drive device, and the third adsorption component 622 is installed at the Z-axis drive device. The power output end of the shaft drive device; a second clamp cylinder is installed on the side of the
所述折叠机构7包括至少一组折叠装置71和第一拍摄定位组件72;所述第一拍摄定位组件72对折叠装置71上的产品100进行拍摄定位;所述折叠装置71将产品100上的FPC101进行180°的翻折;The folding mechanism 7 includes at least one set of
所述折叠装置71左右并列设置两组,设置两组可以提高工作效率;所述折叠装置71包括第五Y向线性输送装置7101、升降平台7102、UVW平台7103、第五吸附座7104、第一立座7015、第一驱动装置、第一旋转盘7106、第一悬臂7107、吸块7108、第二气缸7109和第一压块7110;所述升降平台7102安装在第五Y向线性输送装置7101的动力输出端;所述UVW平台7103固定在升降平台7102上方;所述第五吸附座7104固定在UVW平台7103上方;所述第一立座7015固定在升降平台7102一侧;所述第一驱动装置安装在第一立座7015上驱动第一旋转盘7106旋转;所述第一悬臂7107的一端固定在第一旋转盘7106上,另一端悬空在第五吸附座7104的侧方;所述吸块7108固定在第一悬臂7107上表面;所述第二气缸7109安装在第一悬臂7107底面一侧;所述第一压块7110安装在第二气缸7109的动力输出端,第五吸附座7104接取输送机构3从贴胶机构6中搬运的产品100,接取产品100吸附固定后,吸块7108吸取延伸出产品100外侧的FPC 101,然后第一驱动装置驱动第一旋转盘7106旋转180°,从而将产品100外侧的FPC 101翻折至产品100上方位置处,此时第一压块7110的位置位于产品100边缘(贴胶机构6所贴胶纸的正上方),第二气缸7109驱动第一压块7110下压,使得上层翻折后的FPC 101与胶纸之间预留一定间隙,此时并未贴合,第五Y向线性输送装置7101将第五吸附座7104往后运动至第一拍摄定位组件72下方。Two sets of folding devices 71 are arranged side by side on the left and right, and two sets can improve work efficiency; the folding device 71 includes a fifth Y-direction linear conveying device 7101, a lifting platform 7102, a UVW platform 7103, a fifth adsorption seat 7104, a first The stand 7015, the first driving device, the first rotating plate 7106, the first cantilever 7107, the suction block 7108, the second cylinder 7109 and the first pressing block 7110; the lifting platform 7102 is installed on the fifth Y-direction linear conveying device 7101 The UVW platform 7103 is fixed above the lifting platform 7102; the fifth adsorption seat 7104 is fixed above the UVW platform 7103; the first vertical seat 7015 is fixed on the side of the lifting platform 7102; the first The driving device is installed on the first stand 7015 to drive the first rotating disk 7106 to rotate; one end of the first cantilever 7107 is fixed on the first rotating disk 7106, and the other end is suspended on the side of the fifth adsorption seat 7104; the The suction block 7108 is fixed on the upper surface of the first cantilever 7107; the second cylinder 7109 is installed on the bottom side of the first cantilever 7107; the first pressing block 7110 is installed on the power output end of the second cylinder 7109, the fifth suction seat 7104 Pick up the product 100 transported by the conveying mechanism 3 from the glue sticking mechanism 6, pick up the product 100 and fix it by suction, the suction block 7108 sucks the FPC 101 extending out of the outside of the product 100, and then the first drive device drives the first rotary disk 7106 to rotate 180°, so that the FPC 101 on the outside of the product 100 is folded to a position above the product 100. At this time, the position of the first
所述第一拍摄定位组件72包括龙门架721、第二X向线性输送装置722和两对CCD摄像头723;所述龙门架721跨设在两组折叠装置71的末端;所述第二X向线性输送装置722安装在龙门架721上方;每对CCD摄像头723具有两个第三CCD定位摄像头;两对所述CCD摄像头723均安装在第二X向线性输送装置722的动力输出端;所述第二X向线性输送装置722同时控制每对CCD摄像头723上的第三CCD定位摄像头往相反方向运动;第二X向线性输送装置722内具有传动丝杆,该传动丝杆具有四段螺纹,且相邻之间的螺纹异向,四个第三CCD定位摄像头分别安装在对应的一段螺纹上,因此第二X向线性驱动装置可以通过该丝杆驱动两对CCD摄像头723上的第三CCD定位摄像头往相反方向运动,以适应不同规格的电池进行拍摄检测,每对CCD摄像头723检测一个产品100的位置,并将信号传输给UVW平台7103,UVW平台7103可以调节第五吸附座7104的左右位置、前后位置以及水平角,通过吸块7108吸附的FPC 101固定不动,调节产品100的位置,调节至设定位置后,升降平台7102驱动第五吸附座7104顶起,从而将翻折后FPC 101贴合在胶纸上,完成FPC 101的贴合;贴合完成后,第一驱动装置驱动第一旋转盘7106复位,第五Y向线性输送装置7101驱动第五吸附座7104往前运动,待输送机构3搬运至保压机构8。The first photographing and
所述保压机构8包括至少一组保压装置81和第二拍摄定位组件82;所述第二拍摄定位组件82对保压装置81上的产品100进行拍摄定位;所述第二拍摄定位组件82的结构与第一拍摄定位组件72的结构相同;所述保压装置81对产品100进行保压加工;所述保压装置81左右并列设置两组;所述保压装置81包括第六Y向线性输送装置811、第六吸附座812、第二立座813、第二驱动装置、第二旋转盘814、第二悬臂815、第三气缸816和第二压块817;所述第六吸附座812安装在第六Y向线性输送装置811的动力输出端;所述第二立座813固定在第六吸附座812一侧;所述第二驱动装置安装在第二立座813上驱动第二旋转盘814旋转;所述第二悬臂815的一端固定在第二旋转盘814上,另一端悬空在第六吸附座812的侧方;所述第三气缸816安装在第二悬臂815底面一侧;所述第二压块817安装在第三气缸816的动力输出端;第六吸附座812接取输送机构3从折叠机构7中搬运的产品100,接取产品100吸附固定后,然后第二驱动装置驱动第二旋转盘814旋转180°,此时第二压块817的位置位于产品100边缘(贴胶机构6所贴胶纸的正上方),第三气缸816驱动第二压块817下压,使得第二压块817压紧在FPC 101上;第六Y向输送装置驱动第六吸附座812往后输送至第二拍摄定位组件82下方,通过第二拍摄定位组件82检测产品100上FPC 101的贴合精度是否在设定范围内,判断出NG产品100与OK产品100,第六Y向线性输送装置811再驱动第六吸附座812往前运送,待输送机构3将产品100搬运至下料机构4。The pressure maintaining mechanism 8 includes at least one set of pressure maintaining devices 81 and a second photographing and positioning assembly 82; the second photographing and positioning assembly 82 photographs and locates the product 100 on the pressure maintaining device 81; the second photographing and positioning assembly The structure of 82 is the same as that of the first photographing and positioning assembly 72; the pressure maintaining device 81 performs pressure maintaining processing on the product 100; the pressure maintaining device 81 is arranged in two groups side by side; To the linear conveying device 811, the sixth adsorption seat 812, the second vertical seat 813, the second driving device, the second rotary disk 814, the second cantilever 815, the third air cylinder 816 and the second pressing block 817; the sixth adsorption The seat 812 is installed on the power output end of the sixth Y-direction linear conveying device 811; the second vertical seat 813 is fixed on one side of the sixth adsorption seat 812; the second driving device is installed on the second vertical seat 813 to drive the first The second rotating disk 814 rotates; one end of the second cantilever 815 is fixed on the second rotating disk 814 , and the other end is suspended on the side of the sixth adsorption seat 812 ; the third air cylinder 816 is installed on the bottom surface of the second cantilever 815 The second pressing block 817 is installed on the power output end of the third air cylinder 816; the sixth adsorption seat 812 receives the product 100 carried by the conveying mechanism 3 from the folding mechanism 7, and after the product 100 is adsorbed and fixed, the sixth adsorption seat 812 The second driving device drives the second rotary disk 814 to rotate 180°, at this time the position of the second pressing block 817 is located at the edge of the product 100 (just above the adhesive paper pasted by the gluing mechanism 6 ), and the third air cylinder 816 drives the second pressing block 817 Press down, so that the second pressing block 817 is pressed on the FPC 101; the sixth Y-direction conveying device drives the sixth suction seat 812 to be transported to the bottom of the second photographing and positioning assembly 82, and the product 100 is detected by the second photographing and positioning assembly 82. Check whether the fitting accuracy of the
所述下料机构4包括NG下料装置与OK下料装置。The
所述NG下料装置包括两组前后对称设置在第一X向线性输送装置31前后两侧的无杆气缸41,以及安装在无杆气缸41动力输出端的NG吸附座42;所述OK下料装置包括第七Y向线性输送装置43、第八Y向线性输送装置44、下料中转座45、下料中转机械手46、下料搬运机械手47和OK下料输送带48;所述第七Y向线性输送装置43设置在NG下料装置右侧且设置在第一X向线性输送装置31的后侧;所述第七Y向线性输送装置43的动力输出端设有第七吸附座431;所述下料中转座45设置在第一X向线性输送装置31前侧且与第七Y向线性输送装置43位置相对应;所述第八Y向线性输送装置44设置在第一X向线性输送装置31右侧;所述第八Y向线性输送装置44的动力输出端设有第八吸附座441;所述下料中转机械手46架设在第八Y向线性输送装置44与下料中转座45上方;所述OK下料输送带48设置在第八向线性输送装置的右后侧;所述下料搬运机械手47架设在第七Y向线性输送装置43、第八Y向线性输送装置44与OK下料输送带48上方,NG产品100通过输送机构3搬运至NG吸附座42上,OK产品100则放置在第七吸附座431与下料中转座45上,下料中转机械手46将下料中转座45上的产品100搬运至第八吸附座441,第七Y向线性输送装置43与第八Y向线性输送装置44分别驱动第七吸附座431与第八吸附座441运送座后侧,下料搬运机械手47将第七吸附座431与第八吸附座441上的产品100搬运至下料输送带上送出。The NG blanking device includes two sets of
所述NG吸附座42上具有三个放置位,提高单次输送的储存量。The NG adsorption
本实施例的工作原理:The working principle of this embodiment:
以一组产品100的加工为例:Take the processing of a group of
(1)上料机构2通过撕膜装置202撕取产品100上的保护膜102后将产品100放置在两个放置台201上。(1) The
(2)输送机构3将两个放置台201上的产品100通过输送机械手32分别搬运至两组贴胶机构6的第四吸附座631上,贴胶机构6通过第一CCD定位摄像头64拍摄胶纸位置,通过第二CCD定位摄像头65拍摄第四吸附座631上的产品100的位置,送胶机械手62将胶纸输送装置61上的胶纸贴在产品100的FPC 101上方且对应在产品100的边缘位置处,贴胶完成后,第四Y向线性输送装置63驱动第四吸附座631运送至前侧,等待输送机构3搬运至折叠机构7。(2) The conveying mechanism 3 transports the
(3)输送机构3将两个第四吸附座631上的产品100搬运至两组折叠机构7的第五吸附座7104上,折叠机构7将伸出产品100前侧的FPC 101翻折在产品100上方,通过第一拍摄定位组件72进行拍摄定位,通过UVW平台7103调整产品100位置,调整好位置后,通过升降平台7102控制第五吸附座7104升起,从而使得翻折后的FPC 101贴合在胶纸上,完成FPC 101的贴合,第五Y向线性输送装置7101驱动第五吸附座7104运送至前侧,等待输送机构3搬运至保压机构8。(3) The conveying mechanism 3 transports the
(4)输送机构3将两个第五吸附座7104上的产品100搬运至两组保压机构8的第六吸附座812上,保压机构8对贴合的FPC 101进行保压并输送至第二拍摄定位组件82下方,通过第二拍摄定位组件82检测产品100上FPC 101的贴合精度是否在设定范围内,判断出NG产品100与OK产品100,第六Y向线性输送装置811再驱动第六吸附座812往前运送,待输送机构3将产品100搬运至下料机构4。(4) The conveying mechanism 3 transports the
(5)输送机构3将两个第六吸附座812上的产品100根据判断的信号输送至NG下料装置或OK下料装置分类下料。(5) The conveying mechanism 3 conveys the
以上提及的X向为左右方向,Y向为前后方向。The X direction mentioned above is the left-right direction, and the Y direction is the front-rear direction.
以上所述并非对本发明的技术范围作任何限制,凡依据本发明技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above description is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (9)
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