CN109533455B - Two-in-one linkage film pasting production line and production process thereof - Google Patents

Two-in-one linkage film pasting production line and production process thereof Download PDF

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Publication number
CN109533455B
CN109533455B CN201910041135.5A CN201910041135A CN109533455B CN 109533455 B CN109533455 B CN 109533455B CN 201910041135 A CN201910041135 A CN 201910041135A CN 109533455 B CN109533455 B CN 109533455B
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film
mounting
plate
sticking
membrane
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CN109533455A (en
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许立峰
邬兴国
张德
秦建军
胡孙华
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Shenzhen Nuofeng Photoelectric Equipment Co Ltd
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Shenzhen Nuofeng Photoelectric Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02Packaging small articles, e.g. spare parts for machines or engines

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  • Mechanical Engineering (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention discloses a two-in-one linkage film pasting production line and a production process thereof, wherein the two-in-one linkage film pasting production line comprises a feeding belt, a linkage carrying manipulator, a film pasting platform, a transfer platform film taking and pasting mechanism and a discharging belt, wherein the feeding belt and the discharging belt are respectively arranged at the left end and the right end of a rack; the film sticking platform comprises two film sticking platforms; the transfer platform comprises two transfer platforms; the linkage carrying manipulator is arranged on the front sides of the film sticking platform and the transfer platform along the left and right directions, and three sets of material sucking assemblies are arranged on the linkage carrying manipulator; the film taking and sticking mechanism comprises two sets of film taking and sticking mechanisms which are respectively arranged at the rear sides of the two film sticking platforms. According to the invention, the single-sheet diaphragm is peeled off to the peeling plate by pulling out the material belt, the diaphragm is peeled off from the mounting plate by using the film pressing assembly, and the peeled diaphragm is rolled and attached to the glass plate at the same time, so that the line contact type film pasting is realized, the attaching bubbles are effectively reduced, and the three groups of glass plates are taken out and discharged in a linkage manner by three sets of material sucking assemblies of the linkage carrying manipulator, so that the film pasting efficiency of a single machine is doubled.

Description

Two-in-one linkage film pasting production line and production process thereof
Technical Field
The invention relates to the field of automatic screen manufacturing, in particular to a two-in-one linkage film pasting production line and a production process thereof.
Background
The display screen is an important part of electronic products such as smart phones and tablet computers, and in the structural structure of the display screen, the glass plate is a main structure; in the actual production and manufacturing process, an optical film or other films need to be attached to a glass plate; the glass plate film pasting process is an important processing procedure in the manufacturing process of the display screen. The film pasting diaphragm is of a single-piece structure, the traditional diaphragm feeding comprises tray disc feeding and material box feeding, multiple diaphragms are generally placed in each material groove of a tray disc respectively in the tray disc feeding, the diaphragms are taken out from the material grooves through a material taking manipulator, the number of the diaphragms which can be loaded on the material discs of the tray disc in the feeding mode is limited, large-scale feeding can be realized only by configuring multiple tray discs, and the feeding cost is high; when adopting the magazine material loading, place the multi-disc diaphragm in the magazine with coincide from top to bottom, the lifter plate through the magazine bottom is with diaphragm constantly upwards jacking, so that the diaphragm is taken out from the magazine top to the reclaimer manipulator, this kind of material loading mode adopts solitary magazine can realize extensive material loading, but at the actual material loading in-process, between the upper and lower diaphragm, there is adhesion force in the mutual laminating of diaphragm when the coincide, when the reclaimer manipulator was got the material, easily take out the diaphragm that the multi-disc bonds together simultaneously, therefore, still need carry out the multi-disc and detect before the laminating, complex operation is inconvenient, the material loading process is many, and is with high costs. In addition, after the traditional film pasting process generally adopts the rigid pasting plate to adsorb and fix the film, the whole surface of the film is pasted on the glass plate, and in the pasting mode, gas can be remained between the film and the glass plate in the pasting process, so that pasting bubbles appear after pasting, and the pasting quality is influenced. In addition, the traditional laminating equipment can only finish the film laminating action of a single glass plate, and the film laminating efficiency can not meet the capacity requirement of an automatic production line.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a two-linkage film pasting production line and a production process thereof, wherein the two-linkage film pasting production line are used for adhering film to be pasted on a material belt at intervals, realizing mass storage of the film by winding the material belt, peeling a single film onto a peeling plate by pulling out the material belt, finishing automatic connection of film taking and film pasting through a pasting head, pressing the film from one side of the pasting plate by utilizing a film pressing assembly, tearing the film from the pasting plate, simultaneously rolling and pasting the torn film onto a glass plate, realizing line contact type film pasting, effectively reducing pasting bubbles, realizing linkage taking out and discharging of three groups of glass plates through three sets of material sucking assemblies of a linkage carrying manipulator, and doubling the film pasting efficiency of a single machine by one time.
The technical scheme adopted by the invention is as follows: a two-in-one linkage film sticking production line comprises a feeding belt, a linkage carrying manipulator, a film sticking platform, a transfer platform film taking and sticking mechanism and a discharging belt, wherein the feeding belt and the discharging belt are respectively arranged at the left end and the right end of a rack, and a glass plate is conveyed linearly from left to right by the feeding belt; the two film sticking platforms are respectively arranged at the positions close to the left side and the right side of the rack and respectively extend along the front-back direction; the two transfer platforms are arranged between the two film pasting platforms at intervals along the left-right direction; the linkage carrying manipulator is arranged on the front sides of the film sticking platform and the transfer platform along the left and right directions, three sets of material sucking assemblies are arranged on the linkage carrying manipulator, and two glass plates are simultaneously adsorbed and fixed by the single set of material sucking assemblies; the film taking and sticking mechanism comprises two sets of film taking and sticking mechanisms which are respectively arranged at the rear sides of the two film sticking platforms; when the linkage carrying manipulator descends to the position of the glass plate, the left material sucking assembly adsorbs two glass plates from the feeding belt, the middle material sucking assembly adsorbs the glass plates from the left film pasting platform and the left transfer platform respectively, and the right material sucking assembly adsorbs the glass plates from the right transfer platform and the right film pasting platform respectively; the linkage carrying manipulator drives the three sets of material sucking parts to synchronously move linearly to the right, the left material sucking assembly places two glass plates on the left film pasting platform and the left transfer platform respectively, the middle material sucking assembly places the two glass plates on the right transfer platform and the right film pasting platform respectively in a linkage manner, and the right material sucking assembly places the two glass plates on the discharge belt in a linkage manner; in the two glass plates simultaneously adsorbed by the material adsorption component, the left glass plate is attached to the membrane by the membrane taking and attaching mechanism at the left membrane attaching platform, and the right glass plate is attached to the membrane by the membrane taking and attaching mechanism at the right membrane attaching platform.
Preferably, the linkage carrying manipulator comprises a carrying linear module, a carrying sliding seat, a carrying lifting cylinder, a carrying lifting slide rail, a carrying support plate and a material sucking component, wherein the carrying linear module is arranged on the rack along the left-right direction; the conveying lifting cylinder is vertically arranged in the conveying sliding seat; the conveying lifting slide rails comprise two pieces, and the two conveying lifting slide rails are respectively vertically arranged on the left side wall and the right side wall of the conveying slide seat; the conveying support plate is arranged on the rear side of the conveying sliding seat, the conveying support plate is connected with the output end of the conveying lifting cylinder through a connecting block and is slidably connected with the two conveying lifting sliding rails, and the conveying lifting cylinder drives the conveying support plate to move up and down and is guided and limited through the conveying lifting sliding rails; the material suction assembly comprises a material suction support plate, a material suction branch bar and a material suction nozzle, wherein the material suction support plate is horizontally connected to the rear side wall of the carrying support plate; the material suction branch comprises at least two strips, and the material suction branch is horizontally connected to the lower part of the material suction support plate; the material suction nozzles are vertically connected to the material suction branch bars so as to fix the glass plate by vacuum adsorption; the rear end parts of the material suction support plates on the left side and the right side of the carrying support plate are provided with material suction rotary motors, and the output ends of the material suction rotary motors extend to the lower parts of the material suction support plates and are connected with the material suction support bars, so that the material suction support bars and the material suction nozzles are driven to rotate, and the material suction angle is adjusted.
Preferably, the film sticking platform comprises a film sticking slide rail, a film sticking slide seat, a film sticking linear cylinder, a film sticking connecting block and a film sticking seat, wherein the film sticking slide rail is arranged on the rack along the front-back direction, the film sticking slide seat is slidably embedded on the film sticking slide rail, and the lower part of the film sticking slide seat is connected with the film sticking connecting block; the film sticking linear cylinder is arranged on one side of the film sticking sliding seat along the front-back direction, and the output end of the film sticking linear cylinder is arranged towards the direction of the film sticking sliding seat and is connected with the film sticking connecting block so as to drive the film sticking sliding seat to linearly slide back and forth along the film sticking sliding rail; the film sticking seat is horizontally arranged above the film sticking sliding seat and is fixedly connected with the film sticking sliding seat, and at least two vacuum suction holes are formed in the film sticking sliding seat; when the materials are received or moved, the film sticking seat moves forwards to the side part of the transfer platform and is parallel and level with the transfer platform; when the film is pasted, the film pasting seat drives the glass plate to move backwards to the film taking and pasting mechanism, so that the film taking and pasting mechanism can paste the film onto the glass plate.
Preferably, the film taking and sticking mechanism comprises a film discharging part, a sticking support plate, a first sticking linear module, a second sticking linear module and a sticking head, wherein the sticking support plate is vertically arranged on the frame, the film discharging part is arranged on one side of the sticking support plate, and a film to be stuck adhered on the material belt is led out through the film discharging part and is peeled from the material belt; the first mounting linear module is arranged at the upper part of the mounting support plate, and the second mounting linear module is slidably connected to the first mounting linear module and is arranged in a direction perpendicular to the first mounting linear module; the mounting head is connected to the second mounting linear module in a sliding mode and connected with the output end of the second mounting linear module, and the mounting head is driven by the first mounting linear module and the second mounting linear module to take out the membrane peeled off from the membrane discharging component and then attach the membrane onto the glass plate on the membrane attaching platform.
Preferably, the film discharging component comprises a film material roll, a film support, a stripping plate and a film material roll, wherein the film material roll is rotatably arranged on the side wall of the mounting support plate, and a material belt adhered with a film is wound on the film material roll; the membrane bracket is arranged on one side of the mounting support plate, and the stripping plate is horizontally arranged on the membrane bracket; the membrane material receiving coil is arranged below the membrane material coil and is rotatably connected with the mounting support plate, and the membrane material receiving coil is connected with the output end of a membrane material receiving motor arranged on the side part of the mounting support plate and is driven by the membrane material receiving motor to rotate; the outer end of the material belt is fixed on the membrane material winding roll, the material belt is pulled out from the membrane material winding roll when the membrane material winding roll rotates, and the membrane attached to the material belt is peeled off when the material belt passes through the peeling plate.
Preferably, the mounting head comprises a mounting vertical plate, a mounting sliding plate, a mounting lifting motor, a mounting rotating support, a mounting plate and a film pressing assembly, wherein the mounting vertical plate is slidably connected to the second mounting linear module and is connected with the output end of the second mounting linear module; the mounting sliding plate is connected to the side wall of the mounting vertical plate in a sliding manner along the vertical direction; the mounting lifting motor is arranged at the upper part of the mounting vertical plate, the output end of the mounting lifting motor faces downwards and is fixedly connected with the mounting sliding plate so as to drive the mounting sliding plate to move up and down, and a horizontally extending support plate part is formed at the side part of the mounting sliding plate; the surface-mounted rotary motor is arranged on the support plate part, and the output end of the surface-mounted rotary motor penetrates through the support plate part and extends downwards; the mounting rotary support is arranged below the mounting sliding plate and connected with the output end of the mounting rotary motor, and the mounting rotary motor drives the mounting rotary support to rotate.
Preferably, the lower part of the mounting rotary support is horizontally connected with a mounting plate, and the bottom of the mounting plate is provided with at least two vacuum suction holes so as to fix the membrane by vacuum negative pressure adsorption and attach the membrane to the glass plate; the film pressing assembly is arranged on the side portion of the mounting rotary support, and when the mounting plate is attached to the film, the film pressing assembly presses down the film attached to the glass plate and linearly rolls on the glass plate, so that the film is attached to the glass plate in a rolling mode when the film is separated from the mounting plate.
Preferably, the film pressing assembly comprises a film pressing cylinder, a film pressing bracket and a pressing roller, wherein the film pressing bracket is arranged on the side of the mounting rotary support, and the side wall of the film pressing bracket is slidably connected with the mounting rotary support along the vertical direction; the film pressing cylinder is vertically arranged on the mounting plate, the output end of the film pressing cylinder faces upwards, and the film pressing cylinder is fixedly connected with the film pressing support so as to drive the film pressing support to move up and down; the pressing roller is rotatably connected below the film pressing bracket, and the film pressing bracket drives the pressing roller to move up and down; the mounting plate adsorbs and fixes the membrane, the membrane extends to the lower part of the compression roller, when the membrane is mounted, the film pressing cylinder drives the film pressing bracket to drive the compression roller to descend, and the compression roller presses the membrane extending to the lower part of the compression roller onto the glass plate; the synchronous linear motion of installation board and compression roller, the compression roller overcomes the installation board and to the ascending adsorption affinity of diaphragm, presses the diaphragm and pastes to the glass board on to the diaphragm of adhesion on the installation board constantly tear from ground while will tear from partial roll-in laminating on the glass board.
Preferably, the upper side and the lower side of the film sticking platform are respectively provided with a lower CCD mechanism and an upper CCD mechanism, the lower CCD mechanism is arranged between two film sticking slide rails of the film sticking platform, and the lower CCD mechanism upwards shoots the position information of the film absorbed on the sticking board; the CCD mechanism is arranged on the position information of the glass plate on the downward shooting film sticking seat; and the industrial personal computer receives the position information of the membrane and the glass plate and then controls the mounting rotary motor to adjust the position of the membrane.
A production process of a two-in-one linkage film pasting production line comprises the following process steps:
s1, feeding: two groups of glass plates are uniformly and linearly conveyed to the right on the feeding belts at intervals, and the single group of glass plates are arranged at intervals along the front-back direction;
s2, the glass plate rotates and is linked to take materials: the material suction assembly on the left side of the linkage carrying manipulator sucks and fixes a single group of front and rear glass plates on the feeding belt, and then takes out the glass plates, and rotates 90 degrees to enable the two glass plates to be arranged at intervals along the left and right directions; the material sucking assembly in the middle part takes out the glass plates from the film pasting platform and the transfer platform on the left side respectively; the right material suction assembly takes out the glass plates from the right transfer platform and the right film pasting platform respectively, and rotates the glass plates by 90 degrees to enable the glass plates to be arranged at intervals along the front-back direction;
s3, carrying the glass plates in a linkage manner: in the step S2, after the glass plate is taken out by the linkage carrying manipulator, three sets of material sucking parts are driven to synchronously and linearly move rightwards; two glass plates are placed on the film sticking platform and the transfer platform on the left side by the material sucking component on the left side; two glass plates are placed on the film pasting platform and the transfer platform on the right side by the material sucking assembly in the middle; the right material suction assembly places two glass plates on the discharging belt;
s4, glass plate film pasting and transferring: after the film sticking platforms on the left side and the right side receive the glass plate in the step S3, the film sticking platforms drive the glass plate to move backwards and linearly to the position below the film taking and sticking mechanism;
s5, membrane leading-out and membrane taking: when the film discharging assembly of the film taking and sticking mechanism pulls the material belt outwards, the film to be stuck on the material belt is peeled from the material belt to the peeling plate when passing through the peeling plate; the mounting head adsorbs the membrane from the stripping plate and moves to the position above the membrane pasting platform in the step S4;
s6, laminating the films: pressing one side of the membrane onto the glass plate by the membrane pressing assembly on the mounting head in the step S5 to enable the membrane to be in line contact with the glass plate, enabling the membrane to integrally and linearly move, and enabling the pressing roller to roll and attach the membrane to the glass plate while overcoming the upward adsorption force of the mounting plate to tear the membrane from the mounting plate;
s7, glass plate retraction: after the film pasting in the step S6 is finished, the film pasting platform drives the glass plate to move forward and is parallel and level with the transfer platform; and repeating the steps S1 to S6, and continuously laminating the membranes.
The invention has the beneficial effects that:
aiming at the defects and shortcomings in the prior art, the invention designs a two-in-one linkage film pasting production line and a production process thereof, wherein the two-in-one linkage film pasting production line are independently developed and designed, the film pasting sheets are adhered to a material belt at intervals, the film is stored in a large amount through the winding of the material belt, the single film sheets are peeled off to a peeling plate through the pulling of the material belt, the film taking and the automatic connection of the film sheets are completed through a pasting head, the film sheets are pressed from one side of the pasting plate by a film pressing assembly, the film sheets are peeled off from the pasting plate and simultaneously rolled and pasted on glass plates through the peeled film sheets, the line contact type film pasting is realized, the pasting bubbles are effectively reduced, and the three groups of glass plates are taken out and discharged in a linkage manner through three sets of material sucking assemblies of linkage carrying manipulators, so that the film pasting efficiency of a single machine is doubled.
Aiming at the problem of film sticking efficiency, film sticking platforms extending along the front-back direction are arranged on the left side part and the right side part of a machine frame originally respectively, and two transfer platforms are arranged between the two film sticking platforms at intervals along the left-right direction; the film sticking platform and the front side of the transfer platform are linearly provided with a linkage carrying manipulator along the left-right direction, and the rear side wall of the linkage carrying manipulator is connected with three sets of material sucking components at left-right intervals, wherein the material sucking components on the left side and the right side control the material sucking nozzles to rotate through material sucking rotary motors so as to realize the conversion of the placing angles of materials on the feeding belt and the discharging belt and on the film sticking platform and the transfer platform; meanwhile, the rear sides of the two film sticking platforms are respectively provided with a film taking and sticking mechanism; after two glass plates are taken out from the feeding belt simultaneously by the material sucking assembly on the left side of the linkage carrying manipulator, the glass plates rotate by 90 degrees in the front-back direction to the left-right direction, the glass plates on the left side are placed on the film sticking platform on the left side, and the glass plates on the right side are placed on the transfer platform on the left side; the left glass plate is transferred to the film taking and sticking mechanism through the film sticking platform to be stuck with a film, and then moves forwards, the material sucking component in the middle of the linkage carrying manipulator simultaneously takes out the left glass plate stuck with the film and the right glass plate not stuck with the film, places the left glass plate stuck with the film on the right transfer platform, places the right glass plate not stuck with the film on the right film sticking platform, and sends the right glass plate to the film taking and sticking mechanism through the right film sticking platform to be stuck with the film, and then moves forwards; after the glass plates with films on the left and right sides are simultaneously adsorbed and fixed by the material adsorption part on the right side of the linkage carrying manipulator, the glass plates are rotated by 90 degrees to enable the two glass plates to rotate to the front and back arrangement direction, and are moved to a discharge belt and led out by the discharge belt; through this kind of working method who utilizes linkage transport manipulator to accomplish the linkage and get the blowing and two get membrane and the independent pad pasting of pad pasting mechanism, greatly improve station and link up closely degree, make pad pasting efficiency compare in present pad pasting efficiency promotion one time at least.
According to the invention, the wound material belt is used as a discharge carrier of the membrane, the membrane is adhered and fixed on the material belt at intervals one by one, and the material belt is in a wound structure in a feeding state, so that a large amount of membrane can be stored; simultaneously through pulling out the material area, peel off the diaphragm of monolithic one by one to the stripper plate on to the frock is pasted the dress head and is taken out, and this kind of monolithic diaphragm is peeled off the material loading mode and is compared in the coincide formula material loading of magazine, has effectively avoided the multi-disc coincide condition that appears when getting the diaphragm, has simplified multi-disc and has detected process and structure. The film discharging component is arranged on the side part of the mounting support plate and is used for guiding out a film to be mounted so that the mounting head can attach the guided film to a glass panel which is fixedly adsorbed on a film mounting platform after adsorbing the film; the membrane of the invention is adhered to a material belt, the material belt is wound on a membrane material roll of a membrane outlet component, the outer end of the material belt is connected and fixed on a membrane material receiving roll of the membrane outlet component, and the membrane material receiving roll is driven by a membrane material receiving motor to rotate so as to pull out the material belt from the membrane material receiving roll; when the material belt passes through the stripping plate of the film discharging component, the film adhered on the material belt is stripped from the material belt by the stripping plate and moves to the stripping plate; the mounting head is connected to a first linear module arranged on the upper portion of a mounting support plate along the linear direction, and is driven by the first linear module to linearly move back and forth between a stripping plate and a film mounting platform along the linear direction, so that the mounting head can absorb and take out a film from the stripping plate and transfer the film to the film mounting platform to carry out film mounting.
In addition, the invention carries out original design aiming at the problem of attaching air bubbles in the film attaching process; the invention takes out and pastes the executive component with the mounting plate as the diaphragm, adsorb and fix the glass plate upwards through the vacuum negative pressure produced at the vacuum suction hole of the bottom surface of the mounting plate, and extend the diaphragm to the lower part of the compression roller arranged at the side of the mounting plate in the adsorption process; in the laminating process, the mounting plate moves to the position above the glass plate, the press roller is driven by the film pressing cylinder to move downwards and extends the diaphragm out of the mounting plate part to press downwards, so that one side of the diaphragm is in line contact with the glass plate; when the pasting plate and the compression roller move towards the other side of the diaphragm in a synchronous straight line manner, the vacuum suction force of the pasting plate to the diaphragm is kept unchanged, the compression roller overcomes the vacuum suction force of the pasting plate to the diaphragm, the diaphragm is torn downwards from the pasting plate, the torn diaphragm is rolled and laminated to the glass plate synchronously, and through the gradual line contact rolling and laminating mode, the generation of bubbles between the diaphragm and the glass plate in the laminating process is greatly reduced, and the laminating quality is effectively improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the second embodiment of the present invention.
Fig. 3 is a third schematic perspective view of the present invention.
Fig. 4 is a schematic perspective view of a linked carrying robot according to the present invention.
Fig. 5 is a schematic perspective view of a second linked carrying robot according to the present invention.
Fig. 6 is a schematic perspective view of a film pasting platform according to the present invention.
Fig. 7 is a second schematic perspective view of the film-pasting platform according to the present invention.
Fig. 8 is a schematic perspective view of a film-taking and-sticking mechanism according to the present invention.
FIG. 9 is a second schematic perspective view of the film-taking and-sticking mechanism of the present invention.
Fig. 10 is a schematic perspective view of the mounting head shown in fig. 8 according to one embodiment of the present invention.
Fig. 11 is a second perspective view of the mounting head shown in fig. 8 according to the present invention.
FIG. 12 is a schematic flow chart of the process steps of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings:
as shown in fig. 1 to 11, the technical solution adopted by the present invention is as follows: a two-in-one linkage film sticking production line comprises a feeding belt 2, a linkage carrying manipulator 3, a film sticking platform 4, a transfer platform 5 film taking and sticking mechanism 6 and a discharging belt 7, wherein the feeding belt 2 and the discharging belt 7 are respectively arranged at the left end and the right end of a frame 1, and a glass plate is conveyed linearly from left to right by the feeding belt 2; the two film sticking platforms 4 are respectively arranged at the left side and the right side close to the rack 1 and respectively extend along the front-back direction; the transfer platforms 5 comprise two transfer platforms 5, and the two transfer platforms 5 are arranged between the two film sticking platforms 4 at intervals along the left-right direction; the linkage carrying manipulator 3 is arranged on the front sides of the film sticking platform 4 and the transfer platform 5 along the left and right directions, three sets of material sucking assemblies are arranged on the linkage carrying manipulator 3, and two glass plates are simultaneously adsorbed and fixed by the single set of material sucking assemblies; the film taking and sticking mechanism 6 comprises two sets of film taking and sticking mechanisms 6, and the two film taking and sticking mechanisms 6 are respectively arranged at the rear sides of the two film sticking platforms 4; when the linkage carrying manipulator 3 descends to a glass plate, the left material suction assembly adsorbs two glass plates from the feeding belt 2, the middle material suction assembly adsorbs the glass plates from the left film sticking platform 4 and the left transfer platform 5 respectively, and the right material suction assembly adsorbs the glass plates from the right transfer platform 5 and the right film sticking platform 4 respectively; the linkage carrying manipulator 3 drives the three sets of material sucking components to synchronously move linearly to the right, the left material sucking component places two glass plates on the left film pasting platform 4 and the left transfer platform 5 respectively, the middle material sucking component places the two glass plates on the right transfer platform 5 and the right film pasting platform 4 respectively in a linkage manner, and the right material sucking component places the two glass plates on the material discharging belt 7 in a linkage manner; in two glass plates that the material sucking component adsorbs simultaneously, the left glass plate is in left pad pasting platform 4 department, through getting the attached diaphragm of membrane and pad pasting mechanism 6, and the glass plate on right side is in the attached diaphragm of getting membrane and pad pasting mechanism 6 in pad pasting platform 4 department on right side.
The linkage carrying manipulator 3 comprises a carrying linear module 31, a carrying sliding seat 32, a carrying lifting cylinder 33, a carrying lifting slide rail 34, a carrying support plate 35 and a material sucking component, wherein the carrying linear module 31 is arranged on the rack 1 along the left-right direction, the carrying sliding seat 32 is slidably arranged on the carrying linear module 31 and is connected with the output end of the carrying linear module 31, the carrying linear module 31 drives the carrying sliding seat 32 to move linearly back and forth along the left-right direction, and the carrying sliding seat 32 is of a box-shaped structure with an open front side; the conveying lifting cylinder 33 is vertically arranged in the conveying sliding seat 32; the carrying lifting slide rails 34 include two, and the two carrying lifting slide rails 34 are respectively vertically arranged on the left and right side walls of the carrying slide seat 32; the carrying support plate 35 is arranged at the rear side of the carrying slide seat 32, the carrying support plate 35 is connected with the output end of the carrying lifting cylinder 33 through a connecting block and is slidably connected with the two carrying lifting slide rails 34, the carrying lifting cylinder 33 drives the carrying support plate 35 to move up and down, and the carrying support plate is guided and limited through the carrying lifting slide rails 34; the material suction assembly comprises a material suction support plate 36, a material suction branch 38 and a material suction nozzle 39, wherein the material suction support plate 36 is horizontally connected to the rear side wall of the carrying support plate 35; the material suction branch strips 38 comprise at least two, and the material suction branch strips 38 are horizontally connected to the lower parts of the material suction support plates 36; the material suction nozzles 39 comprise at least two, and the material suction nozzles 39 are vertically connected to the material suction branch bars 38 so as to be convenient for vacuum adsorption and fixation of the glass plate; the rear end parts of the material sucking support plates 36 on the left side and the right side of the carrying support plate 35 are provided with material sucking rotary motors 37, and the output ends of the material sucking rotary motors 37 extend to the lower parts of the material sucking support plates 36 to be connected with the material sucking support bars 38, so that the material sucking support bars 38 and the material sucking nozzles 39 are driven to rotate to adjust the material sucking angle.
The film sticking platform 4 comprises a film sticking slide rail 41, a film sticking slide seat 42, a film sticking linear air cylinder 43, a film sticking connecting block 44 and a film sticking seat 45, wherein the film sticking slide rail 41 is arranged on the rack 1 along the front-back direction, the film sticking slide seat 42 is slidably embedded on the film sticking slide rail 41, and the lower part of the film sticking slide seat 42 is connected with the film sticking connecting block 44; the film sticking linear cylinder 43 is arranged on one side of the film sticking slide carriage 42 along the front-back direction, and the output end of the film sticking linear cylinder 43 is arranged towards the direction of the film sticking slide carriage 42 and is connected with the film sticking connecting block 44 so as to drive the film sticking slide carriage 42 to linearly slide back and forth along the film sticking slide rail 41; the film sticking seat 45 is horizontally arranged above the film sticking slide seat 42 and is fixedly connected with the film sticking slide seat 42, and at least two vacuum suction holes are formed in the film sticking slide seat 42; when receiving or carrying materials, the film sticking seat 45 moves forwards to the side part of the transfer platform 5 and is parallel and level with the transfer platform 5; when the film is pasted, the film pasting seat 45 drives the glass plate to move backwards to the film taking and pasting mechanism 6, so that the film taking and pasting mechanism 6 can paste the film onto the glass plate.
The film taking and sticking mechanism 6 comprises a film discharging part, a sticking support plate 61, a first sticking linear module 62, a second sticking linear module 63 and a sticking head 64, wherein the sticking support plate 61 is vertically arranged on the frame 1, the film discharging part is arranged on one side of the sticking support plate 61, and a film to be stuck adhered on the material belt is led out outwards through the film discharging part and is peeled off from the material belt; the first mounting linear module 62 is arranged on the upper part of the mounting support plate 61, and the second mounting linear module 63 is slidably connected to the first mounting linear module 62 and arranged perpendicular to the first mounting linear module 62; the mounting head 64 is slidably connected to the second mounting linear module 63 and connected to the output end of the second mounting linear module 63, and the mounting head 64 is driven by the first mounting linear module 62 and the second mounting linear module 63 to take out the film peeled off from the film discharging component and attach the film to the glass plate on the film mounting platform 4.
The film discharging part comprises a film material roll 65, a film support 66, a stripping plate (67) and a film material collecting roll 68, wherein the film material roll 65 is rotatably arranged on the side wall of the mounting support plate 61, and a film material belt adhered with a film is wound on the film material roll 65; the membrane bracket 66 is arranged on one side of the mounting support plate 61, and the stripping plate 67 is horizontally arranged on the membrane bracket 66; the film receiving material roll 68 is arranged below the film material roll 65 and is rotatably connected with the mounting support plate 61, and the film receiving material roll 68 is connected with the output end of a film receiving motor arranged on the side part of the mounting support plate 61 and is driven by the film receiving motor to rotate; the outer end of the strip is fixed to a film roll 68, the strip is pulled from the film roll 65 when the film roll 68 is rotated, and the film attached to the strip is peeled off when the strip passes through a peeling plate 67.
The mounting head 64 comprises a mounting vertical plate 641, a mounting sliding plate 642, a mounting lifting motor 643, a mounting rotating motor 644, a mounting rotating support 645, a mounting plate 646 and a film pressing assembly, wherein the mounting vertical plate 641 is slidably connected to the second mounting linear module 63 and is connected with the output end of the second mounting linear module 63; the mounting sliding plate 642 is slidably connected to the sidewall of the mounting vertical plate 641 along the vertical direction; the mounting lifting motor 643 is disposed on the upper portion of the mounting vertical plate 641, and the output end of the mounting lifting motor 643 faces downward, and is connected and fixed with the mounting sliding plate 642 to drive the mounting sliding plate 642 to move up and down, and a horizontally extending support plate portion is formed on the side portion of the mounting sliding plate 642; the mounting rotary motor 644 is disposed on the support plate, and the output end extends downward through the support plate; the mounting rotating support 645 is disposed under the mounting slide 642 and connected to an output end of the mounting rotating motor 644, and the mounting rotating motor 644 drives the mounting rotating support 645 to rotate.
The lower part of the mounting rotary support 645 is horizontally connected with a mounting plate 646, and the bottom of the mounting plate 646 is provided with at least two vacuum suction holes so as to fix the membrane by vacuum negative pressure adsorption and attach the membrane to the glass plate; the film pressing assemblies are arranged on the side portions of the mounting rotating supports 645, and when the mounting plate 646 is bonded with the film, the film pressing assemblies press the film bonded to the glass plate downwards, and the film is linearly rolled on the glass plate, so that the film is rolled and bonded to the glass plate when being separated from the mounting plate 646.
The film pressing assembly comprises a film pressing cylinder 647, a film pressing bracket 648 and a pressing roller 649, wherein the film pressing bracket 648 is arranged on the side part of the mounting rotating support 645, and the side wall of the film pressing bracket 648 is connected with the mounting rotating support 645 in a sliding manner along the vertical direction; the film pressing air cylinder 647 is vertically arranged on the mounting plate 646, the output end of the film pressing air cylinder is upward arranged, and the film pressing air cylinder is fixedly connected with the film pressing support 648 so as to drive the film pressing support 648 to move up and down; the pressing roller 649 is rotatably connected below the film pressing bracket 648, and the film pressing bracket 648 drives the pressing roller 649 to move up and down; the mounting plate 646 adsorbs and fixes the membrane, the membrane extends to the position below the compression roller 649, when the membrane is mounted, the film pressing cylinder 647 drives the film pressing support 648 to drive the compression roller 649 to descend, and the compression roller 649 presses the membrane extending to the position below the compression roller 649 to the glass plate; the mounting plate 646 and the pressing roller 649 move linearly synchronously, the pressing roller 649 overcomes the upward adsorption force of the mounting plate 646 to the diaphragm, the diaphragm is pressed and attached to the glass plate, and the diaphragm adhered to the mounting plate 646 is continuously torn off and the torn part is pressed and attached to the glass plate.
A lower CCD mechanism 8 and an upper CCD mechanism 9 are respectively arranged on the upper side and the lower side of the film sticking platform 4, the lower CCD mechanism 8 is arranged between two film sticking slide rails 41 of the film sticking platform 4, and the position information of the film adsorbed on the mounting plate 646 is shot upwards by the lower CCD mechanism 8; the CCD mechanism 9 is provided to capture position information of the glass plate on the film sticking base 45; the industrial personal computer receives the position information of the membrane and the glass plate and then controls the mounting rotary motor 644 to adjust the position of the membrane.
As shown in fig. 12, a film pasting process of a two-in-one linkage film pasting production line comprises the following process steps:
s1, feeding: two groups of glass plates are uniformly and linearly conveyed to the right on the feeding belts at intervals, and the single group of glass plates are arranged at intervals along the front-back direction;
s2, the glass plate rotates and is linked to take materials: the material sucking assembly on the left side of the linkage carrying manipulator sucks and fixes a single group of front and rear glass plates on a feeding belt, then takes out the glass plates, and rotates 90 degrees to enable the two glass plates to be arranged at intervals along the left-right direction; the material sucking assembly in the middle part takes out the glass plates from the film pasting platform and the transfer platform on the left side respectively; the right material suction assembly takes out the glass plates from the right transfer platform and the right film pasting platform respectively, and rotates the glass plates by 90 degrees to enable the glass plates to be arranged at intervals along the front-back direction;
s3, carrying the glass plates in a linkage manner: after the linkage carrying mechanical arm takes out the glass plate in the step S2, the three sets of material sucking parts are driven to synchronously move rightwards linearly; two glass plates are placed on the film sticking platform and the transfer platform on the left side by the material sucking component on the left side; two glass plates are placed on the film pasting platform and the transfer platform on the right side by the material sucking assembly in the middle; the right material suction assembly places two glass plates on the discharge belt;
s4, glass plate film pasting and transferring: in the step S3, after the film sticking platforms on the left side and the right side receive the glass plate, the film sticking platforms drive the glass plate to move backwards and linearly to the position below the film taking and sticking mechanism;
s5, membrane leading-out and membrane taking: when the film discharging assembly of the film taking and sticking mechanism pulls the material belt outwards, the film to be stuck on the material belt is peeled from the material belt to the peeling plate when passing through the peeling plate; the mounting head adsorbs the membrane from the stripping plate and moves to the position above the membrane pasting platform in the step S4;
s6, film laminating: pressing one side of the membrane onto the glass plate by the membrane pressing assembly on the mounting head in the step S5 to enable the membrane to be in line contact with the glass plate, enabling the membrane to integrally and linearly move, and enabling the pressing roller to roll and attach the membrane to the glass plate while overcoming the upward adsorption force of the mounting plate to tear the membrane from the mounting plate;
s7, glass plate retraction: after the film pasting in the step S6 is finished, the film pasting platform drives the glass plate to move forward and is parallel and level with the transfer platform; and repeating the steps S1 to S6, and continuously laminating the membranes.
Furthermore, the invention designs a two-in-one linkage film pasting production line and a production process thereof, wherein the two-in-one linkage film pasting production line are used for adhering film to be pasted on a material belt at intervals, realizing mass storage of the film by winding the material belt, stripping the single film onto a stripping plate by pulling out the material belt, finishing film fetching and automatic film pasting connection through a pasting head, pressing the film from one side of the pasting plate by using a film pressing assembly, pasting the torn film onto a glass plate in a rolling manner while tearing the film from the pasting plate, realizing line contact type film pasting, effectively reducing pasting bubbles, realizing linkage fetching and discharging of three groups of glass plates through three sets of material sucking assemblies of a linkage carrying manipulator, and improving the film pasting efficiency of a single machine by one time. Aiming at the problem of film sticking efficiency, film sticking platforms extending along the front-back direction are arranged on the left side and the right side of a machine frame, and two transfer platforms are arranged between the two film sticking platforms at intervals along the left-right direction; the film sticking platform and the front side of the transfer platform are linearly provided with a linkage carrying manipulator along the left-right direction, and the rear side wall of the linkage carrying manipulator is connected with three sets of material sucking components at left-right intervals, wherein the material sucking components on the left side and the right side control the material sucking nozzles to rotate through material sucking rotary motors so as to realize the conversion of the placing angles of materials on the feeding belt and the discharging belt and on the film sticking platform and the transfer platform; meanwhile, the rear sides of the two film sticking platforms are respectively provided with a film taking and sticking mechanism; after two glass plates are taken out from the feeding belt simultaneously by the material sucking assembly on the left side of the linkage carrying manipulator, the glass plates rotate by 90 degrees in the front-back direction to the left-right direction, the glass plates on the left side are placed on the film sticking platform on the left side, and the glass plates on the right side are placed on the transfer platform on the left side; the left glass plate is transferred to the film taking and sticking mechanism through the film sticking platform to be stuck with a film, and then moves forwards, the material sucking component in the middle of the linkage carrying manipulator simultaneously takes out the left glass plate stuck with the film and the right glass plate not stuck with the film, places the left glass plate stuck with the film on the right transfer platform, places the right glass plate not stuck with the film on the right film sticking platform, and moves forwards after being sent to the film taking and sticking mechanism through the right film sticking platform to be stuck with the film; the glass plates with the films on the left and right sides are simultaneously adsorbed and fixed by the material adsorption part on the right side of the linkage carrying manipulator, then are rotated by 90 degrees, so that the two glass plates are rotated to the front and back arrangement direction, are moved to a discharge belt and are led out by the discharge belt; through this kind of working method who utilizes linkage transport manipulator to accomplish the linkage and get the blowing and two get membrane and the independent pad pasting of pad pasting mechanism, greatly improve station and link up closely degree, make pad pasting efficiency compare in present pad pasting efficiency promotion one time at least. The coiled material belt is used as a discharging carrier of the membrane, the membrane is adhered and fixed on the material belt at intervals one by one, the material belt is of a coiled structure in a feeding state, so that a large number of membranes are stored, and compared with the traditional feeding of a tray, the feeding cost is effectively reduced; simultaneously through pulling out the material area, peel off the diaphragm of monolithic to peeling off the board one by one to the worker pastes the dress head and takes out, and this kind of monolithic diaphragm is peeled off the material loading mode and is compared in the coincide formula material loading of magazine, has effectively avoided getting the multi-disc coincide condition that appears when diaphragm, has simplified multi-disc detection processes and structure. The film discharging component is arranged on the side part of the mounting support plate and is used for guiding out a film to be mounted so that the mounting head can attach the guided film to a glass panel which is fixedly adsorbed on the film mounting platform after adsorbing the film; the membrane of the invention is adhered to a material belt, the material belt is wound on a membrane material roll of a membrane outlet component, the outer end of the material belt is connected and fixed on a membrane material receiving roll of the membrane outlet component, and the membrane material receiving roll is driven by a membrane material receiving motor to rotate so as to pull out the material belt from the membrane material receiving roll; when the material belt passes through the stripping plate of the film discharging part, the film adhered on the material belt is stripped from the material belt by the stripping plate and moves to the stripping plate; the mounting head is connected to a first linear module arranged on the upper portion of a mounting support plate along the linear direction, and is driven by the first linear module to linearly move back and forth between a stripping plate and a film mounting platform along the linear direction, so that the mounting head can absorb and take out a film from the stripping plate and transfer the film to the film mounting platform to carry out film mounting. In addition, the invention carries out original design aiming at the problem of attaching air bubbles in the film attaching process; according to the invention, the mounting plate is used as a diaphragm taking-out and mounting execution component, the glass plate is upwards adsorbed and fixed through vacuum negative pressure generated at a vacuum adsorption hole on the bottom surface of the mounting plate, and the diaphragm extends to the position below a compression roller arranged on the side part of the mounting plate in the adsorption process; in the laminating process, the mounting plate moves to the position above the glass plate, the press roller is driven by the film pressing cylinder to move downwards, the diaphragm extends out of the mounting plate part and is pressed downwards, and one side of the diaphragm is in line contact with the glass plate; when the pasting plate and the compression roller move towards the other side of the diaphragm in a synchronous straight line manner, the vacuum suction force of the pasting plate to the diaphragm is kept unchanged, the compression roller overcomes the vacuum suction force of the pasting plate to the diaphragm, the diaphragm is torn downwards from the pasting plate, the torn diaphragm is rolled and laminated to the glass plate synchronously, and through the gradual line contact rolling and laminating mode, the generation of bubbles between the diaphragm and the glass plate in the laminating process is greatly reduced, and the laminating quality is effectively improved.
The embodiments of the present invention are merely illustrative of specific embodiments thereof, and are not intended to limit the scope thereof. Since the present invention can be modified by a person skilled in the art, the present invention is not limited to the embodiments described above.

Claims (10)

1. The utility model provides a two unification linkage pad pasting production lines which characterized in that: the glass plate conveying device comprises a feeding belt (2), a linkage carrying manipulator (3), a film sticking platform (4), a transfer platform (5), a film taking and sticking mechanism (6) and a discharging belt (7), wherein the feeding belt (2) and the discharging belt (7) are respectively arranged at the left end and the right end of a rack (1), and the feeding belt (2) conveys a glass plate linearly from left to right; the two film sticking platforms (4) are respectively arranged at the left side and the right side close to the rack (1) and respectively extend along the front-back direction; the two transfer platforms (5) are arranged between the two film sticking platforms (4) at intervals along the left-right direction; the linkage carrying manipulator (3) is arranged on the front sides of the film sticking platform (4) and the transfer platform (5) along the left-right direction, three sets of material sucking assemblies are arranged on the linkage carrying manipulator (3), and two glass plates are simultaneously adsorbed and fixed by the single set of material sucking assemblies; the film taking and sticking mechanism (6) comprises two sets of film taking and sticking mechanisms (6), and the two film taking and sticking mechanisms (6) are respectively arranged at the rear sides of the two film sticking platforms (4); when the linkage carrying manipulator (3) descends to a glass plate, the left material suction assembly adsorbs two glass plates from the feeding belt (2), the middle material suction assembly adsorbs the glass plates from the left film sticking platform (4) and the left transfer platform (5) respectively, and the right material suction assembly adsorbs the glass plates from the right transfer platform (5) and the right film sticking platform (4) respectively; the linkage carrying manipulator (3) drives the three sets of material sucking components to synchronously move linearly to the right, the left material sucking component places two glass plates on the left film pasting platform (4) and the left transfer platform (5) respectively, the middle material sucking component places the two glass plates on the right transfer platform (5) and the right film pasting platform (4) respectively in a linkage manner, and the right material sucking component places the two glass plates on the material discharging belt (7) in a linkage manner; in two glass plates adsorbed by the material adsorption component at the same time, the left glass plate is attached to the diaphragm through the film taking and sticking mechanism (6) at the left film sticking platform (4), and the right glass plate is attached to the diaphragm through the film taking and sticking mechanism (6) at the right film sticking platform (4).
2. The two-in-one linkage film sticking production line according to claim 1, characterized in that: the linkage carrying manipulator (3) comprises a carrying linear module (31), a carrying sliding seat (32), a carrying lifting cylinder (33), a carrying lifting slide rail (34), a carrying support plate (35) and a material sucking component, wherein the carrying linear module (31) is arranged on the rack (1) along the left-right direction, the carrying sliding seat (32) is slidably arranged on the carrying linear module (31) and is connected with the output end of the carrying linear module (31), the carrying linear module (31) drives the carrying sliding seat (32) to move linearly back and forth along the left-right direction, and the carrying sliding seat (32) is of a box-shaped structure with an opening at the front side; the conveying lifting cylinder (33) is vertically arranged in the conveying sliding seat (32); the two conveying lifting slide rails (34) are respectively and vertically arranged on the left side wall and the right side wall of the conveying slide seat (32); the carrying support plate (35) is arranged at the rear side of the carrying sliding seat (32), the carrying support plate (35) is connected with the output end of the carrying lifting cylinder (33) through a connecting block and is slidably connected with the two carrying lifting sliding rails (34), the carrying lifting cylinder (33) drives the carrying support plate (35) to move up and down, and the carrying support plate is guided and limited through the carrying lifting sliding rails (34); the material suction assembly comprises a material suction support plate (36), a material suction branch bar (38) and a material suction nozzle (39), wherein the material suction support plate (36) is horizontally connected to the rear side wall of the carrying support plate (35); the material suction branch strips (38) comprise at least two, and the material suction branch strips (38) are horizontally connected to the lower part of the material suction support plate (36); the material suction nozzles (39) comprise at least two, and the material suction nozzles (39) are vertically connected to the material suction branch bars (38) so as to be convenient for vacuum adsorption and fixation of the glass plate; the rear end parts of the material suction support plates (36) on the left side and the right side of the carrying support plate (35) are provided with material suction rotary motors (37), and the output ends of the material suction rotary motors (37) extend to the lower parts of the material suction support plates (36) to be connected with the material suction support bars (38), so that the material suction support bars (38) and the material suction nozzles (39) are driven to rotate to adjust the material suction angle.
3. The two-in-one linkage film sticking production line according to claim 1, characterized in that: the film sticking platform (4) comprises a film sticking slide rail (41), a film sticking slide seat (42), a film sticking linear cylinder (43), a film sticking connecting block (44) and a film sticking seat (45), wherein the film sticking slide rail (41) is arranged on the rack (1) along the front-back direction, the film sticking slide seat (42) is slidably embedded on the film sticking slide rail (41), and the lower part of the film sticking slide seat (42) is connected with the film sticking connecting block (44); the film sticking linear cylinder (43) is arranged on one side of the film sticking sliding seat (42) along the front-back direction, and the output end of the film sticking linear cylinder (43) is arranged towards the direction of the film sticking sliding seat (42) and is connected with the film sticking connecting block (44) so as to drive the film sticking sliding seat (42) to linearly slide back and forth along the film sticking sliding rail (41); the film sticking seat (45) is horizontally arranged above the film sticking sliding seat (42) and is fixedly connected with the film sticking sliding seat (42), and at least two vacuum suction holes are formed in the film sticking sliding seat (42); when the materials are received or moved, the film sticking seat (45) moves forwards to the side part of the transfer platform (5) and is parallel and level with the transfer platform (5); when the film is pasted, the film pasting seat (45) drives the glass plate to move backwards to the film taking and pasting mechanism (6), so that the film taking and pasting mechanism (6) can paste the film onto the glass plate.
4. The two-in-one linkage film sticking production line according to claim 3, characterized in that: the film taking and sticking mechanism (6) comprises a film discharging part, a sticking support plate (61), a first sticking linear module (62), a second sticking linear module (63) and a sticking head (64), wherein the sticking support plate (61) is vertically arranged on the rack (1), the film discharging part is arranged on one side of the sticking support plate (61), and a film to be stuck adhered on the material belt is led out outwards through the film discharging part and is peeled from the material belt; the first mounting linear module (62) is arranged at the upper part of the mounting support plate (61), and the second mounting linear module (63) is connected to the first mounting linear module (62) in a sliding manner and is arranged in a direction perpendicular to the first mounting linear module (62); the mounting head (64) is connected to the second mounting linear module (63) in a sliding manner and connected with the output end of the second mounting linear module (63), and the mounting head (64) is driven by the first mounting linear module (62) and the second mounting linear module (63) to take out the membrane peeled off from the membrane outlet component and then attach the membrane onto the glass plate on the membrane attaching platform (4).
5. The two-in-one linkage film sticking production line according to claim 4, characterized in that: the film discharging component comprises a film material roll (65), a film support (66), a stripping plate (67) and a film material collecting roll (68), wherein the film material roll (65) is rotatably arranged on the side wall of the mounting support plate (61), and a material belt adhered with a film is wound on the film material roll (65); the membrane bracket (66) is arranged on one side of the mounting support plate (61), and the stripping plate (67) is horizontally arranged on the membrane bracket (66); the membrane material receiving coil (68) is arranged below the membrane material coil (65) and is rotatably connected with the mounting support plate (61), and the membrane material receiving coil (68) is connected with the output end of a membrane material receiving motor arranged on the side part of the mounting support plate (61) and is driven by the membrane material receiving motor to rotate; the outer end of the material belt is fixed on a film material collecting roll (68), the material belt is pulled out from a film material roll (65) when the film material collecting roll (68) rotates, and the film adhered on the material belt is peeled when the material belt passes through a peeling plate (67).
6. The two-in-one linkage film sticking production line according to claim 5, characterized in that: the mounting head (64) comprises a mounting vertical plate (641), a mounting sliding plate (642), a mounting lifting motor (643), a mounting rotating motor (644), a mounting rotating support (645), a mounting plate (646) and a film pressing assembly, wherein the mounting vertical plate (641) is slidably connected to the second mounting linear module (63) and is connected with the output end of the second mounting linear module (63); the mounting sliding plate (642) is connected to the side wall of the mounting vertical plate (641) in a sliding way along the vertical direction; the mounting lifting motor (643) is arranged at the upper part of the mounting vertical plate (641), the output end of the mounting lifting motor is arranged downwards, the mounting lifting motor is fixedly connected with the mounting sliding plate (642) to drive the mounting sliding plate (642) to move up and down, and a support plate part extending horizontally is formed at the side part of the mounting sliding plate (642); the mounting rotary motor (644) is arranged on the support plate part, and the output end passes through the support plate part and extends downwards; the mounting rotary support (645) is arranged below the mounting sliding plate (642) and is connected with an output end of the mounting rotary motor (644), and the mounting rotary motor (644) drives the mounting rotary support (645) to rotate.
7. The two-in-one linkage film sticking production line according to claim 6, characterized in that: the lower part of the mounting rotary support (645) is horizontally connected with a mounting plate (646), and the bottom of the mounting plate (646) is provided with at least two vacuum suction holes so as to fix the membrane by vacuum negative pressure adsorption and attach the membrane to the glass plate; the film pressing assembly is arranged on the side portion of the mounting rotating support (645), and when the mounting plate (646) is attached to the film, the film pressing assembly presses down the film attached to the glass plate and rolls linearly on the glass plate, so that the film is rolled and attached to the glass plate when the film is separated from the mounting plate (646).
8. The two-in-one linkage film sticking production line according to claim 7, characterized in that: the film pressing assembly comprises a film pressing cylinder (647), a film pressing bracket (648) and a pressing roller (649), wherein the film pressing bracket (648) is arranged on the side part of the mounting rotating support (645), and the side wall of the film pressing bracket (648) is connected with the mounting rotating support (645) in a slidable manner along the vertical direction; the film pressing air cylinder (647) is vertically arranged on the mounting plate (646), the output end of the film pressing air cylinder is upwards arranged and is fixedly connected with the film pressing support (648) so as to drive the film pressing support (648) to move up and down; the compression roller (649) is rotatably connected below the film pressing support (648), and the film pressing support (648) drives the compression roller (649) to move up and down; the mounting plate (646) adsorbs and fixes the membrane, the membrane extends to the lower part of the pressing roller (649), when the membrane is mounted, the film pressing cylinder (647) drives the film pressing bracket (648) to drive the pressing roller (649) to descend, and the pressing roller (649) presses the membrane extending to the lower part of the pressing roller (649) to the glass plate; the mounting plate (646) and the pressing roller (649) move linearly synchronously, the pressing roller (649) overcomes the upward adsorption force of the mounting plate (646) to the diaphragm, the diaphragm is pressed and pasted on the glass plate, and the diaphragm adhered to the mounting plate (646) is continuously torn off and the torn part is pressed and pasted on the glass plate.
9. The two-in-one linkage film sticking production line according to claim 8, characterized in that: a lower CCD mechanism (8) and an upper CCD mechanism (9) are respectively arranged on the upper side and the lower side of the film sticking platform (4), the lower CCD mechanism (8) is arranged between two film sticking slide rails (41) of the film sticking platform (4), and the position information of the diaphragm adsorbed on the sticking plate (646) is shot upwards by the lower CCD mechanism (8); the CCD mechanism (9) is arranged on the position information of the glass plate on the downward shooting film sticking seat (45); the industrial personal computer receives the position information of the membrane and the glass plate and then controls a mounting rotary motor (644) to adjust the position of the membrane.
10. The production process of the two-in-one linkage film sticking production line according to claim 1 is characterized by comprising the following process steps:
s1, feeding: two groups of glass plates are uniformly and linearly conveyed to the right on the feeding belts at intervals, and the single group of glass plates are arranged at intervals along the front-back direction;
s2, the glass plate rotates and is linked to take materials: the material suction assembly on the left side of the linkage carrying manipulator sucks and fixes a single group of front and rear glass plates on the feeding belt, and then takes out the glass plates, and rotates 90 degrees to enable the two glass plates to be arranged at intervals along the left and right directions; the material sucking component in the middle part takes out the glass plates from the film pasting platform and the transfer platform on the left side respectively; the right material suction assembly takes out the glass plates from the right transfer platform and the right film pasting platform respectively, and rotates the glass plates by 90 degrees to enable the glass plates to be arranged at intervals along the front-back direction;
s3, carrying the glass plates in a linkage manner: after the linkage carrying mechanical arm takes out the glass plate in the step S2, the three sets of material sucking parts are driven to synchronously move rightwards linearly; the left material suction assembly is used for placing two glass plates on the left film pasting platform and the left transfer platform; two glass plates are placed on the film pasting platform and the transfer platform on the right side by the material sucking assembly in the middle; the right material suction assembly places two glass plates on the discharging belt;
s4, glass plate film pasting and transferring: in the step S3, after the film sticking platforms on the left side and the right side receive the glass plate, the film sticking platforms drive the glass plate to move backwards and linearly to the position below the film taking and sticking mechanism;
s5, membrane leading-out and membrane taking: when the film discharging assembly of the film taking and sticking mechanism pulls the material belt outwards, the film to be stuck on the material belt is peeled from the material belt to the peeling plate when passing through the peeling plate; the mounting head adsorbs the membrane from the stripping plate and moves to the position above the membrane pasting platform in the step S4;
s6, film laminating: pressing one side of the membrane onto the glass plate by the membrane pressing assembly on the mounting head in the step S5, enabling the membrane to be in line contact with the glass plate, enabling the membrane to move linearly integrally, and enabling the pressure roller to roll and attach the membrane onto the glass plate while overcoming the upward adsorption force of the mounting plate to tear the membrane away from the mounting plate;
s7, glass plate retraction: after the film pasting in the step S6 is finished, the film pasting platform drives the glass plate to move forward and is parallel and level with the transfer platform; and repeating the steps S1 to S6, and continuously laminating the membranes.
CN201910041135.5A 2019-01-16 2019-01-16 Two-in-one linkage film pasting production line and production process thereof Active CN109533455B (en)

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